IST DCM 600 User manual

InstructIon manual
2020-09-08
T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
www.istsurface.com
CARTRIDGE DUST COLLECTORS
TYPE DCM 600/900/1200/1800
Warranty
Safety
Operation
Service Parts
Accessory Information
Registration Form

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
2
DCM600 to 1800 - Instruction Manual
TABLE OF CONTENTS TABLE OF CONTENTS CONT’D
Page
NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS AND THIS INFORMATIONAL MATERIAL.......................4
INTRODUCTION  INSTALLATION..........................................................................................................................................................5
USE AND EQUIPMENT MAINTENANCE...............................................................................................................................................6
GENERAL SAFETY RULES  PERSONAL SAFETY  UNIT USE AND.............................................................................................6
PERSONAL SAFETY.....................................................................................................................................................................................6
SPECIFICATIONS...........................................................................................................................................................................................7
GENERAL DESCRIPTION............................................................................................................................................................................8
INSTALLATION AND START......................................................................................................................................................................8
INSTALLATION AND STARTUP CONT’D .........................................................................................................................................9
INSTALLATION AND STARTUP END ...............................................................................................................................................10
OPERATION..................................................................................................................................................................................................10
OPERATION CONT’ D.............................................................................................................................................................................11
ADJUSTMENTS ...........................................................................................................................................................................................11
ADJUSTMENTS CONT’D ......................................................................................................................................................................12
PREVENTIVE MAINTENANCE.................................................................................................................................................................12
REPLACEMENT CARTRIDGES................................................................................................................................................................13
CLOGGING CARTRIDGES........................................................................................................................................................................13
AUTOMATIC CLEANING CARTRIDGE .................................................................................................................................................13
TROUBLESHOOTING ................................................................................................................................................................................14
TROUBLESHOOTING CONT’D............................................................................................................................................................15
DRAIN OF DUST .........................................................................................................................................................................................16
DIAGRAMS FOR LEFT ............................................................................................................................................................................16

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
3
DCM600 to 1800 - Instruction Manual
TABLE OF CONTENTS CONT’D
Page Page
DIAGRAMS MOUNTING CARTRIDGES................................................................................................................................................. 17
CARTRIDGE MEDIA ......................................................................................................................................................................................... 18
PREVENTIVE MAINTENANCE SCHEDULE...............................................................................................................................................19
OPTIONAL HEPA FILTER  SPECIFICATIONS LIST................................................................................................................................ 20
OPTIONAL HEPA FILTER  SPECIFICATIONS LIST CONT’D ...........................................................................................................21
HOW IT WORKS  IMPELLERS & MUFFLERS.......................................................................................................................................... 22
CLOGGING SYSTEM ....................................................................................................................................................................................... 23
PARTS LIST FIG A, D1, D2, E..........................................................................................................................................................................24
PARTS LIST FIG F, SEQUENTIAL CONTROLLER .....................................................................................................................................25
SEQUENTIAL CONTROLLER SPECS & INSTALLATION.................................................................................................................... 26
DIMENSIONS AND SIZE................................................................................................................................................................................27
1.0  INSTALLING THE DCT1000......................................................................................................................................................28 à 33
2.0  PROGRAMMING THE DCT1000 MASTER CONTROLLER................................................................................................34, 35
3.0  MAINTENANCE SUPPORT AND DIAGNOSTICS.................................................................................................................36, 37
4.0  GLOSSARY OF TERMS....................................................................................................................................................................... 38
SERIES DCP100A/200A PRESSURE MODULES..................................................................................................................................... 39
SPECIFICATIONS  INSTALLATION & OPERATING INSTRUCTIONS ............................................................................................. 40
SERIES DCP100A/200A PRESSURE MODULES CONT’D................................................................................................................41
ISTBLAST LIMITED WARRANTY............................................................................................................................................................... 42
ISTBLAST WARRANTY REGISTRATION...................................................................................................................................................43
OUR MISSION....................................................................................................................................................................................................44

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
4
DCM600 to 1800 - Instruction Manual
NOTICE TO PURCHASERS AND USERS OF OUR PRODUCTS
AND THIS INFORMATIONAL MATERIAL
1. Carefully inspect the shipping carton for any signs of transport damage. The damage to the carton often
indicates possibility of transport damage to the equipment inside.
2. Carefully remove your ISTblast dust collector from the shipping carton and skid.
3. Check your equipment immediately to ensure that it is free of transport damage. Report any transport
damage to the carrier without delay for possible claim procedures. ISTblast is not responsible for damage to
equipment after it leaves our warehouse.
4. Check the equipment received and compare it with the parts you have received. If any parts are missing,
contact the supplier you purchased the equipment from.
Before operating the ISTblast dust collector, read this Instruction Manual completely. All ISTblast products are
engineered and manufactured to the highest performance standards and have been subjected to detail testing
before shipment from the factory.
Welcome to the ISTblast® family of sandblasting products.This booklet contains helpful information
and acquaints you with the operation and maintenance of your equipment. Please read carefully
and follow our recommendations to assure trouble free operation. If you have any questions, please
do not hesitate to contact your distributor or our technical service.

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
5
DCM600 to 1800 - Instruction Manual
The products described in this material, and the information relating to those products, is intended for
knowledgeable, experienced users of abrasive blasting equipment.
No representation is intended or made as to the suitability of the products described herein for any particular
purpose of application. No representations are intended or made as to the eciency, production rate, or the
useful life of the products described herein.
Any estimate regarding production rates or production nishes are the responsibility of the user and must
be derived solely from the user’s experience and expertise, and must not be based on information in this
material.
The products described in this material may be combined by the user in a variety of ways for purposes
determined solely by the user. No representations are intended or made as to the suitability or engineering
balance of the combination of products determined by the user in his selection, nor as to the compliance
with regulations or standard practice of such combinations of components or products.
It is the responsibility of the knowledgeable, experienced users of the products mentioned in this material to
familiarize themselves with the appropriate laws, regulations and safe practices that apply to these products,
equipment that is connected to these products and materials that may be used with these products.
It is the responsibility of the user to insure that proper training of operators has been performed and a safe
work environment is provided.
Our company is proud to provide a variety of products to the abrasive blasting industry, and we have
condence that the professionals in our industry will utilize their knowledge and expertise in the safe
ecient use of these products.
INTRODUCTION

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
6
DCM600 to 1800 - Instruction Manual
GENERAL SAFETY RULES
PERSONAL SAFETY
USE AND EQUIPMENT MAINTENANCE
•KEEP WORK AREA CLEAN.
• KEEP CHILDREN AWAY. Do not let visitors come in contact with the equipment. All visitors should
be kept away from the work area.
•GUARD AGAINST ELECTRIC SHOCK. Non-skid footwear is recommended where damp or wet ground
may be encountered. A ground fault circuit interrupter protected power line must be used for these
conditions.
•DRESS PROPERLY. Do not wear loose clothing or jewelry. They can be caught in the moving parts. Wear
protective hair covering to contain long hair.
•USE SAFETY EQUIPMENT. WEAR SAFETY GOGGLES or glasses with side shields.
•WEAR A DUST PROOF MASK.
•STAY ALERT. USE YOUR COMMON SENSE. Concentrate on what you are doing. Do not operate the unit
when you are tired or under the inuence of drugs or alcohol.
•DO NOT OVERREACH. Keep proper footing and balance at all times.
•BEFORE CONNECTING THE UNIT to an electric current, make sure that the current is the same as
that indicated on the identication plate of the collector. An electric current higher than indicated
that could seriously injure the user and also damage the collector. If you have any doubts, do not
connect the unit.
•DO NOT FORCE THE EQUIPMENT. It will perform better and more safely if It will perform according to
the manufacturer’s specications and without hazards
•USE OF ANY OTHER ACCESSORIES not specied in this manual may be dangerous.
•DISCONNECT THE UNIT on its maintenance.
•DO NOT ALTER OR IMPROPERLY USE THE UNIT. These units are precision equipment. Alteration
unspecied or modication can lead to a dangerous situation. Only a qualied technician should
make all repairs (•), whether electrical or mechanical. Contact your nearest repair ISTblast service.
Use only ISTblast original parts, the use of other parts carries a risk.
WARNING
« READ ALL INSTRUCTIONS » Failure to follow the SAFETY RULES identied by a BULLET (•) symbol listed
BELOW and other safety precautions may result in serious personal injury.
« SAVE THESE INSTRUCTIONS »

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
7
DCM600 to 1800 - Instruction Manual
WARNING
After motor is connected
check if rotation is
corresponding
with arrow.
ATTENTION
Après branchement
vérifier si la direction
de rotation correspond à
la flèche.
PRESSION DE TRAVAIL
MAXIMUM
WORKING PRESSURE
552KPa
80psi (lb/po
2
)
SPECIFICATIONS
DESCRIPTION DCM 600 DCM 900 DCM 1200 DCM 1800
Cartridge number
2
4
Filtration (sqft) 562 562 1124 1124
Recycler
13
16 26 30
Motor (hp)
1
235
Turbine (cfm)
600
900 1200 1800
Turbine (dB A)
82
84
Muffler (dB A)
76
Operating pressure
(psi)
80
Voltage (V)
120
460 / 575 460 / 575 460 / 575
Consumption (kW)
1.0
2.7 / 2.68 3.82 /3.88 6.05/6.07
Amperage (A)
8.4
3.4 / 3.7 4.8 / 3.9 7.6 / 6.1
Weight (lb)
900
915 1100 1150
Warranty
1 year

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
8
DCM600 to 1800 - Instruction Manual
GENERAL DESCRIPTION
INSTALLATION AND START
The dust cleaning systems have cartridges, used to draw the abrasive suspended inside the cabinet or
room.
The fan sucks air in from the recycler from 600 to 1800 cfm, depending on the size of the turbine and the
engine. Dust and fine particles pass through the recycler and are retained by the dust and only clean air
is rejected.
The cartridges are cleaned by a pulse of compressed air blowing the inside of it. The pulse reverses
momentarily the flow of air passing through the cartridges and clearing the dust on the outer surface of
the cartridges. The dust falls to the bottom of the barrel and dust recovery thereafter (page 17).
The interval of the pulses is controlled by a timer inside the control box. The timer control time function
(duration of each pulse) and the stop time (downtime between each pulse). Time as a function should
never be adjusted. The higher the setting time off, the lower the time in each pulse will be short.
CAUTION : Do not operate the system cleaning on new cartridges before they are sealed. Emit a pulse of
non-sealed cartridges could cause premature failure of the cartridges or reduce the effectiveness of dust.
The differential pressure indicator shows the difference in pressure between the side coated with dust
and clean the cartridges. The indicator helps determine the appropriate pressure and pulse time setting
off. See page 20.
Install the dust collector in an appropriate place while respecting the laws and regulations in your area.
Allow access to components such as the pressure gauge, fan, door and hatch, the Barrel, the cartridges
and cleaning system.
Connect the electrical connections.
Note: A scheme for firms ISTblast is supplied with your cabinet. After the connection full, always keep the
patterns and all instruction manuals for future reference. Wiring junction box must be provided by the
client. Cables and conduits from the main control box to motor connections and the current 120 V control
panel sequence (sequencer module and pressure) must be provided by the user.
The electrical connections depend on the size and number of motor phases. Dust collectors come standard
in this way, refer to your technical representative if your data is different from them.
Dust Collector 600 cfm, 1 hp, 120 V, 1 Ph, 60 Hz
Dust Collector 900 cfm, 2 hp 600 V, 3 Ph, 60 Hz
Dust Collector 1200 cfm, 3 hp, 600 V, 3 Ph, 60 Hz
Dust Collector 1800 cfm, 5 hp, 600 V, 3 Ph, 60 Hz

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
9
DCM600 to 1800 - Instruction Manual
Hoses connexions
Connect one end of the tubular transport of abrasive at the exit of recycling
(1) and the other end at the entrance at the bottom of the scrubber (2).
Secure each end of the hose with clamps included with the hose. The wire is
removed on the first 2 or 3 inches. Be careful not to damage the hose. The wire
helps dissipate static electricity inside the hose. For the static is dissipated,
each segment must be in contact with the metal of which must have a firm
grounding installed.
INSTALLATION AND STARTUP CONT’D
Install conduit and connect the motor according to the instructions on the motor plate and starter
according to the scheme.
Install conduit and connect the 120 volt current to the control panel of the system of cleaning cartridges
according to the scheme.
After the installation is complete, refer to the following alert, and check the direction of rotation. To
check the direction of rotation, turn on and turn off the engine quickly. This will rotate slowly. Look inside
the slots above the engine where the turbine can be readily observed. The right direction of rotation is
indicated by an arrow. The impeller should rotate toward the blower. If the rotation is not the same please
notify an electrician so that it performs the necessary change
CAUTION : Never look inside the exit of the fan when the fan is running. Fan ejected debris could cause
injury.
Check the amperage on initial startup. If the engine uses too much amperage, gradually close the wall
until the data meets the specified amperage of the motor plate. The partition is located at the fan outlet.
CAUTION : Before proceeding the electric power supply must be locked and tagged.
Failure to comply with this, you could be seriously injured due to electric shock.
ELECTRICAL CONNECTIONS
Grounding
To prevent static electricity from accumulation,connect the ground wire of the dust collector
to a connection anchored to the factory ground.
1
2

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
10
DCM600 to 1800 - Instruction Manual
INSTALLATION AND STARTUP END
OPERATION
OPERATION CONT’D
ADJUSTMENTS
Connect the compressed air
NOTE: For the life and efficiency, the air supply system must contain more or less 30% of moisture and
must be clean and free of oil, if your air line does not correspond to these requirements, we recommend
that you install an air dryer.
Connect an air hose with a diameter of 1 inch or more to the pressure regulator (page 17). An isolating
valve should be installed at the source of air to depressurize the system for maintenance. If you use a rigid
conduit for your air duct, a flexible section must be installed to allow the opening of the door.
CAUTION: If you use interlocking connections, secure them with pins. A connection that disconnects
under pressure, could cause serious injury.
ATTENTION: any person operating this equipment must be aware of the dangers related to sandblasting.
Prolonged exposure to dust may cause severe lung damage or death. If you ingest toxic materials such as
lead dust or dust from heavy metals or corrosives this may cause serious respiratory problems or death.
Identify materials to be removed by sanding and get a data sheet of the abrasive used. If lead or other toxic
material is removed by sanding, HEPA lter should be used.
Initial startup
Before to start, the dust collector hatch and the drawer of the recycler must be closed when the scrubber
is operating.
WARNING: do not operate the cleaning system on new cartridges before they are clogged. Emit a pulse
on unclogged cartridges could cause premature failure cartridges or reduce the efficiency of the dust
collector. This initial clogging layer dust will allow cartridges to filter efficiently. It is for this reason that
during the first hours of use, the filter elements of your dust collector will leave some dust escaping from
the air outlet.
Start-up operation
Make sure the front access door is closed securely by using the pull handles and the recycler of the drawer
is locked with latches. Make sure that the sequencer is running. NOTE: Do not start the cleaning system
before the cartridges are pre-clogged.
Shutdown
Let the dust vacuum particles suspended in the blast room fall down.
Turn off the engine of the dust collector.
Turn off lights extra.
Close the air supply.
Empty the dust by trapping in the dust collector or empty the dust collection barrel. (See page 14)

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
11
DCM600 to 1800 - Instruction Manual
INSTALLATION AND STARTUP END OPERATION CONT’D
ADJUSTMENTS
Shutdown
Let the dust vacuum particles suspended in the blast room fall down.
Turn off the engine of the dust collector.
Turn off lights extra.
Close the air supply.
Empty the dust of the dust by trapping in the dust collector or empty the dust collection barrel.
See page 17.
Pressure Module
The pressure regulator located at the entrance of the tank, adjust the pressure pulses. Adjust the pressure
to 70 psi.
Automatic cleaning system
Your dust collector is equipped with an automatic cleaning of the cartridges. A digital display will indicate
the status of dirt cartridges, this indication is expressed on a scale of inches of water vacuum, this value
will indicate the restriction (amounts of dust) on the cartridges. When the fan is on the value should be
between 0.1 to 3.9. When the unit has new cartridges that value will be close to 0.1 and as and when the
cartridge is clogged with dust that value will increase. The electronic module will activate the cleaning
cartridges as needed according to the schedule settings and cleaning will stop automatically when the
cleaning is completed. If your dust collector is equipped with a HEPA option please ensure that preventive
maintenance is performed to replace the filters on a regular basis, they could affect the amount of air
cfm circuit and minimize the visibility for the operator blasting cabinet (HEPA system has no automatic
cleaning system
Programming automatic sequencer
This module can be configured to achieve maximum efficiency of your cartridges, some parameters must
be changed if required Please refer to the section: DCT1000 module.
Use the keys (Select) and (Up) (Down) you will be able to change some parameter
Note: Your unit has been programmed in the factory, if you change some settings be sure to write down
the initial settings

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
12
DCM600 to 1800 - Instruction Manual
ATTENTION
All maintenance must be done with the electric current turned off and locked label. The air supply
must be closed, empty, locked and tagged. Failure to do this, you could be seriously injured
following an electric shock to the activation of a component.
ADJUSTMENTS CONT’D
PREVENTIVE MAINTENANCE
Settings
Process: Value displayed during operation of the fan (inches of water restriction cartridges)
Last Output: Number of active solenoid (this value can not be changed because the system auto-detects
the number of active coil connected to the card)
Time O: downtime between each pulse (value 10 seconds)
ON Time: Time pulse valves (value 250 milliseconds)
High Limit: The value to which the cleanup will begin (value between 2.5 and 3.5)
Low limit: The value to which the cleaning will stop automatically (value between 1.5 and 2.5)
High Alarm: Value must be reached to activate alarm (High limit value 2)
Low Alarm: Value must be reached to activate alarm (value = 0)
Cycle Delay: This value is to operate in manual mode (value = 0)
Down time cycles: This value is to operate in manual mode (value = 0)
Auto Alarm reset: This value is to operate in manual mode (value = 0)
Always wear a properly fitted and maintained and goggles when cleaning the hopper tray. Failure to
properly protect yourself, you may develop serious respiratory diseases and inherit your eyes. Toxicity and
health risks vary by the type of abrasive and dust generated by sanding. Identify the material removed by
sanding and you pick the Material Safety Data Sheet of the abrasive used.
Daily
With the fan off, drain the base of the hopper dust. If your dust collector is equipped with a Barrel emptying
will be needed.
Weekly
With the fan, check out the fan, the dust should not escape from the fan.

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
13
DCM600 to 1800 - Instruction Manual
ADJUSTMENTS CONT’D
PREVENTIVE MAINTENANCE
REPLACEMENT CARTRIDGES
CLOGGING CARTRIDGES
AUTOMATIC CLEANING CARTRIDGE
Always wear a properly fitted and maintained and goggles when cleaning the hopper tray. Failure to
properly protect yourself, you may develop serious respiratory disease and irritate your eyes. Toxicity and
health risks vary by the type of abrasive and dust generated by sanding. Identify the material removed by
sanding and you pick the Material Safety Data Sheet of the abrasive used.
Open the cartridge access door
Remove the cartridge from the front.
When the cartridges are removed, clean the inside of the dust collector.
Install the new cartridge as shown on page 18.
Inspect the seal of the front door, replace it if there are signs of damage.
Close the door and secure with grips.
Let the cartridges become clogged before using the cleaning system.
The new cartridges must be clogged.The cartridges clog, leaving a layer of dust accumulate on the surface
there off. The layer of dust protects the cartridges and increases efficiency.
Cleaning is done automatically. When the static pressure gauge indicates a high pressure alarm, high
alarm signal is flashing. So cartridges must be changed.

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
14
DCM600 to 1800 - Instruction Manual
TROUBLESHOOTING
CAUTION: Turn off the dust immediately if dust escapes from the fan outlet. Make sure the cartridges are
well placed and they are not damaged. If you breathe the dust or abrasive residue produced by the blast
for a long time, you may suffer from severe respiratory illnesses. Ingestion of toxic dusts such as red lead
poses an immediate risk to health. Identify the material removed by sanding and you pick the Material
Safety Data Sheet of the abrasive used.
No pulse is generated
Check the pressure gauge, if the reading is low, check the adjustment of the regulator, air
supply and check that no supply valve is closed.
Check that the automatic sequencer is energized
Make sure the system programming pulse is not altered
Check the fuses in the electrical box. Replace if necessary.
A cartridge is not pulsed
The solenoids are defective. Check continuity
Check the diagram of the valves. With the compressor off, inspect the valve diaphragms.
Make sure the diagram valves feeding tubes are not blocked.
There is a constant air stream rather than a pulse
Check if there is a leak between the hose valves and solenoid valves diaphragms.
Solenoids remain open. Check continuity, clean and replace if necessary.

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
15
DCM600 to 1800 - Instruction Manual
TROUBLESHOOTING CONT’D
The fan does not work
The overload relay can be triggered. Reboot and check.
Make sure the breaker is turned on.
The engine is defective, check for continuity
Excessive pressure differential
The valves do not pulsate properly
The supply line gauge pressure differential may be blocked. Check and clean
The pipes and push in fittings may be blocked, clean or replace
The cartridges may be replaced.
Reading on the gauge of the pressure differential = 0
Check that the line of high and low pressure is not reversed.
Check if the fan is running.
Dust escaping from the fan
Make sure the cartridges are well placed and they are not damaged.

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
16
DCM600 to 1800 - Instruction Manual
DRAIN OF DUST
DIAGRAMS FOR LEFT
Remove dust from the barrel on a regular basis. Before opening the door, make sure you have a container
under the trap to collect dust. If you are equipped with a barrel under your dust collection, open the lid
and empty the barrel.
System for opening barrels Drain trap
The Pamic lter
protects the pressure
switch DCP 100 against
dust that may cause
undesired operation.
Regular cleaning will
be required to allow
the system to make a
good read.
Figure A 14 11 15
19
18
16
17
13
5
9
3
2
4
1
12
8
7
10
20
Electrical
panel
see p. 21

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
17
DCM600 to 1800 - Instruction Manual
DIAGRAMS MOUNTING CARTRIDGES
Remove dust from the barrel on a regular basis. Before opening the door,
make sure you have a container under the trap to collect dust. If you
are equipped with a barrel under your dust collection, open the lid and
empty the barrel.
Mounting cartridges
When replacing the cartridge
• Put the spacer 1on the top of the cartridge, with the
arrows pointing to the back, insert the cartridge into the
DCM above the two axles A, centered it then turn each
axle a quarter turn clockwise to lock the cartridge in place.
• Repeat the same operation with the cartridge 2, 3 and 4 if
necessary.
Figure C
1
AA
Figure A, item 10
Figure B :
Two handles
are used to
fastening the
Filters.
The two spacers
serve for aligning the
cartridges on the axes
of the cleaning nozzles
In order to assure an airtight
t, the rubber joints must be
coated with Vaseline before
installation
1
2

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
18
DCM600 to 1800 - Instruction Manual
ISTblast cartridge-type dust collectors use pleated cartridge lter media made of
cellulose and polyester blend. Nanober cartridge is also available for optional
ltration eciency.
Cartridge media provides exceptional ltration capacity, thanks to their unique
pleat lock design that consists of a special folding process where a lock is pleated
into the media allowing the entire lter surface to be available.
This technology also keeps the pleat evenly apart and prevents them from
adhering to one another–which is particularly important if the process has any
moisture during the application–, and allows for better release during the pulse
cleaning process.
The cleaning process is controlled by the DCT1000 Dust Collector
Timer Controller which triggers a series of reverse pulses inside
the cartridge to release exceeding dust buildup on the surface.
Pleat Lock Design
* Filtration eciency is provided for ‘‘seasoned cartridges’’ (when a dust layer is formed on its surface to
achieve optimal ltration eciency). Performance may vary according to the application.
CARTRIDGE MEDIA
SPECIFICATIONS
Cartridge Type Standard Nanober
Product No. 601307 601317
Length 36"
Filter Area 318 sq.ft. of media
Pleat Count 318 pleats
Maximum Working
Temperature 180 ºF
Filtration Eciency* 99.9% of particles down to 5 µm 99.9% of particles down to 0.35 µm
MERV (Minimum Eciency
Reporting Value) 11 15
Air Permeability 15 cfm/sq.ft. @ 0.5’’ H2O 28 cfm/sq.ft. @ 0.5’’ H2O
Flame Retardant Optional Included
CONSTRUCTION
Media Type 85/15 Media Cellulose Polyester Blend
Top Cap
Electro GalvanizedBottom Cap
Inner Core
Outer Core Two Polyester Bands

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
19
DCM600 to 1800 - Instruction Manual
4
2
3
5
DAILY MAINTENANCE &
OPERATION
Recuperation drum
1
: Check level every day and empty if needed
WEEKLY MAINTENANCE
Cartridges: Check for alarm signal and value displayed on the control panel
2
Replace cartridges as needed
4
MONTHLY MAINTENANCE
Ducting: Check for leaks and wear, replace as needed
BIANNUAL
MAINTENANCE
Motors
3
: Check motor bearing
REPLACE WHEN NEEDED
ABOUT EVERY 3 YEARS)
Cartridges
4
(each) # 601307
Door seal
5
(½’’ x 1’’) ( sold by foot ) # 618305
1
OPTIONAL : HEPA FILTER
SEE SPECIFICATIONS
PAGES 19 & 20
PREVENTIVE MAINTENANCE SCHEDULE

T he reference in surface TreaTmenT
International
Surface
T
echnologies
istsurface.com
20
DCM600 to 1800 - Instruction Manual
W
H
D
CALL 1-866-4-CAMFIL
30/30®
www.camfil.us
24x24x2 Actual size: 23-3/8 x 23-3/8 x 1-3/4"
(59.4 x 59.4 x 4.4 cm)
RAIRFLOW
MERV 8, MERV-A 8-A ISO ePM10 50% (ISO16890)
Air filter unit as to
flammability only
243A
30/30®
R
GUARANTEED
30/30®
RAIRFLOW Part No. 049880-005
CALL 1-866-4-CAMFIL
30/30®
R
GUARANTEED
UL
R
L
A
S
S
I
F
I
E
D
C
USC
GENERAL NOTES:
1. MEDIUM EFFICIENCY, MERV 8 PANEL PLEATED DISPOSABLE FILTER.
EFFICIENCY IS TESTED IN ACCORDANCE WITH ASHRAE 52.2-(LATEST REV).
ALSO CLASSIFIED AS MERV-A 8-A PER APPENDIX J OF SAME STANDARD.
PER ISO 16890, FILTER MEETS ISO ePM10 50% EFFICIENCY.
2. AVAILABLE SIZES (NOMINAL): SEE TABULATION BLOCK
3. SEE CAMFIL BULLETIN 1002 FOR OTHER FEATURES, CONSTRUCTION, AND
PERFORMANCE CHARACTERISTICS.
4. FILTER THICKNESS 'D':
1" NOMINAL = 0.88" ACTUAL
2" NOMINAL = 1.75" ACTUAL
4" NOMINAL = 3.75" ACTUAL
5. FILTER CLASSIFIED AS UL 900. 6. MAX OPERATING TEMP: 200°F (93°C)
PERFORMANCE NOTES:
1. SEE TABULATION BLOCK FOR AIRFLOW CAPACITY.
2. CAMFIL RECOMMENDS FILTER TO BE INSTALLED WITH THE PLEATS
RUNNING VERTICALLY, PARALLEL TO HEIGHT DIMENSION.
NOMINAL
SIZE
(inches)
ACTUAL (in.) ACTUAL (mm) AIRFLOW
CAPACITY
(cfm)
CAMFIL
MODEL
NUMBER
HWHW
12x12x1 11.50 11.50 292 292 350 054862-025 16x16x1 15.50 15.50 394 394 620 054862-012
20x10x1 19.50 9.50 495 241 485 054862-016 20x12x1 19.50 11.50 495 292 585 054862-019
20x14x1 19.50 13.50 495 343 680 054862-006 20x15x1 19.50 14.50 495 368 730 054862-008 20x16x1 19.50 15.50 495 394 780 054862-001 20x18x1 19.50 17.50 495 445 875 054862-020 20x20x1 19.50 19.50 495 495 970 054862-002 20x30x1 19.50 29.50 495 749 1460 054862-029 22x22x1 21.50 21.50 546 546 1175 054862-021 24x10x1 23.50 9.50 597 241 585 054862-022 24x12x1 23.50 11.50 597 292 700 054862-010
24x14x1 23.50 13.50 597 343 815 054862-026
24x16x1 23.50 15.50 597 394 935 054862-015 24x18x1 23.50 17.50 597 445 1050 054862-028
24x20x1 23.50 19.50 597 495 1165 054862-011
24x24x1 23.50 23.50 597 597 1400 054862-005
25x10x1 24.50 9.50 622 241 610 054862-023
25x12x1 24.50 11.50 622 292 730 054862-024
25x14x1 24.50 13.50 622 343 850 054862-007
25x15x1 24.50 14.50 622 368 910 054862-013
25x16x1 24.50 15.50 622 394 970 054862-004
25x18x1 24.50 17.50 622 445 1095 054862-017
25x20x1 24.50 19.50 622 495 1215 054862-003
25x25x1 24.50 24.50 622 622 1520 054862-014
12x12x2 11.62 11.62 295 295 500 402314-001 16x16x2 15.50 15.50 394 394 890 049880-019 16x25x2 15.50 24.50 394 622 1390 049880-022
18x18x2 17.50 17.50 445 445 1125 049880-024
20x10x2 19.50 9.50 495 241 695 049880-008 20x12x2 19.50 11.50 495 292 835 049880-007
20x14x2 19.50 13.50 495 343 970 049880-009 20x15x2 19.50 14.50 495 368 1040 049880-011 20x16x2 19.50 15.50 495 394 1110 049880-001
20x18x2 19.50 17.50 495 445 1250 049880-013
20x20x2 19.50 19.50 495 495 1390 049880-002
20x24x2 19.50 23.50 495 597 1665 049880-023 20x25x2 19.50 24.50 495 622 1735 049880-021 20x30x2 19.50 29.50 495 749 2085 402271-007 24x12x2 23.38 11.38 594 289 1000 049880-006 24x16x2 23.50 15.50 597 394 1335 049880-016
24x18x2 23.50 17.50 597 445 1500 049880-015 24x20x2 23.50 19.50 597 495 1665 049880-012
24x24x2 23.38 23.38 594 594 2000 049880-005 25x14x2 24.50 13.50 622 343 1215 049880-010
25x15x2 24.50 14.50 622 368 1300 049880-020
25x16x2 24.50 15.50 622 394 1390 049880-004
25x18x2 24.50 17.50 622 445 1565 049880-014
25x20x2 24.50 19.50 622 495 1735 049880-003
25x25x2 24.50 24.50 622 622 2170 049880-018
NOMINAL
SIZE
(inches)
ACTUAL (in.) ACTUAL (mm) AIRFLOW
CAPACITY
(cfm)
CAMFIL
MODEL
NUMBER
H W H W
16x25x4 15.38 24.38 391 619 1390 059413-022
20x16x4 19.38 15.38 492 391 1110 059413-004 20x20x4 19.38 19.38 492 492 1390 059413-003 20x24x4 19.38 23.38 492 594 1665 059413-023 20x25x4 19.38 24.38 492 619 1735 059413-021 24x12x4 23.38 11.38 594 289 1000 059413-002 24x16x4 23.38 15.38 594 391 1335 059413-011
24x18x4 23.38 17.38 594 441 1500 059413-009
24x20x4 23.38 19.38 594 492 1665 059413-008
24x24x4 23.38 23.38 594 594 2000 059413-001 25x16x4 24.38 15.38 619 391 1390 059413-005
25x20x4 24.38 19.38 619 492 1735 059413-006 25x25x4 24.38 24.38 619 619 2170 059413-010
25x29x4 24.38 28.38 619 721 2515 059413-007
OPTIONAL HEPA FILTER  SPECIFICATIONS LIST