istpaint GWM 100 User manual
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INSTRUCTION MANUAL
Floor stand (Optional)
Standard wall mounting shown
ACCESSORIES INCLUDED
9Air whip line
9Exhaust for solvent fume extraction (2)
9Wall brackets
9Fluid containers of 2L (4)
9Instruction manual
Water Solvent
Part # 350100
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Spray Gun Cleaner Type GWM 100
Page
TABLE OF CONTENTS
SETTING THE MACHINE UP.....................................................................................................................................................................................................
MAINTENANCE SCHEDULE.....................................................................................................................................................................................................
FLUID CONTAINER INSTALLATION.....................................................................................................................................................................................
EXHAUST INSTALLATION............................................................................................................................................................................................................
WALL MOUNTING INSTALLATION........................................................................................................................................................................................
OPTIONAL ACCESSORIES...........................................................................................................................................................................................................
USING THE MACHINE......................................................................................................................................................................................................................
HEALTH & SAFETY DATA SHEET .......................................................................................................................................................................................
OPTIONAL ACCESSORIES...........................................................................................................................................................................................................
AIR PIPING CIRCUIT.........................................................................................................................................................................................................................
TECHNICAL SPECIFICATIONS.................................................................................................................................................................................................
PARTS AVAILABLE.............................................................................................................................................................................................................................
EXPLODED VIEW & PARTS LIST.......................................................................................................................................................................................
ISTPAINT LIMITED WARRANTY.............................................................................................................................................................................................
WARRANTY REGISTRATION.....................................................................................................................................................................................................
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Spray Gun Cleaner Type GWM 100
We recommend regular changing of the solvent to ensure absolute cleanliness of your spray gun.
1. Position machine in a well ventilated area. The extraction outlet will accept 3” (75mm) hose and should be
connected to an existing system or taken to the external part of a building an d vented via the atmosphere.
Hose and a range of adaptors are available direct from ISTpaint.
2. Connect the machine to the air supply. All air connections are located on the right hand side of the machine
when viewed from the front.
3. Connect ground wire on rear of machine to suitable earthing point.
Air supply pressure : 40 to 90 psi, thread size: ¼” NPT
PLEASE NOTE
This will protect the valves and cylinder from dirt and water contamination.
SETTING THE MACHINE UP
Maintenance schedule
Frequence EVERY MONTH
Action Add two drops of air tool oil into the air side of the two pumps inside the machine.
Frequence DAILY OPERATION & MAINTENANCE
Action
Clean the suction lter every time you replace the solvent drums.
Check the dirt and water trap and empty when necessary.
DO NOT ALLOW THIS TO FILL AND BLOCK
Frequence EVERY 6 MONTHS
Action
contamination.
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Spray Gun Cleaner Type GWM 100
1. There are 4 containers inside the base of the machine. There
solvent or clean water.
4. Now position the waste containers under each hood. Feed
each piece of convoluted hose into each container.
WARNING : DO NOT SMOKE OR USE OPEN FLAME NEAR CABINET.
FLUID CONTAINER INSTALLATION
EXHAUST INSTALLATION
1. Fix the exhaust pipe on top of the cabinet using
supplied hardware and gasket (Fig.1).
2. Insert the ventilation fume extraction air jet
inside the exhaust pipe (Fig.2-1)
(Fig.2-2) until it is
(Fig.2-3).
Solvent Cleaning Setup
By default, the cleaner is set for solvent cleaning. The ventilation fume extraction system will activate upon
opening of the lid to prevent users from being exposed to solvent fumes. (Fig.2-3)
Waterborne Cleaning Setup
To set up the cleaner for waterborne cleaning, simply replace the air
jet nozzle with the cap. This will disable the ventilation system and
reduce power consumption and maintenance costs of the cleaner.
Fig. 2
Fig. 1
Air hose
1 2 3
Gasket & hardware
Fume extraction air jet
Cap
Exhaust pipe
Follow this procedure to convert the waterborne station into a solvent station
Jets can be twisted toward the back of
Mount exhaust
as shown in
this picture,
dome nuts and
spring washers
on the top of
the tank.
Inside the
neoprene
gasket in
between the
exhaust and
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Spray Gun Cleaner Type GWM 100
1. Fix one mounting bracket to the wall with the bolt notches facing up. This
bracket will be your upper bracket.
2. Fix all four mounting bolts to the back of the machine in the threaded holes. Do
not tighten.
3. Hang the machine on the top bracket by inserting the top bolts in the bracket.
4.
with the bolt notches facing up.
5. Mark the bracket position.
6.
7.
bolt notches, and tighten the bolts to secure the unit.
8. Fix the ground wire to an earth point.
9.
to the exhaust and ensure the exhaust then vents to atmosphere, this can be
through existing extraction systems.
For Bench Mounting
Use the feet / bolts in the bottom of the machine to connect it to the bench.
WALL MOUNTING INSTALLATION
Flexible hosing
PLEASE NOTE
Ensure the machine is positioned in a well-ventilated area. If using the solvent option,
ensure that there is suitable ventilation nearby to connect the exhaust system (The
machine will self-vent to a maximum distance of 16,4’).
Earth wire
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Spray Gun Cleaner Type GWM 100
OPTIONAL ACCESSORIES
CROCODILE
CLIP
SCREW THE LEGS TO THE BASE SCREW THE WALLS AND HEADBAND
ASSEMBLY COMPLETED
SCREW THE CABLE LUG OF THE
CROCODILE CLAMP
FIXING
SCREW
aB
c
WHAT’S INCLUDED :
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Spray Gun Cleaner Type GWM 100
FOR BEST CLEANING RESULTS PLEASE FOLLOW THESE STEPS.
1. Disconnect the spray gun from the airline.
2. Remove the paint cup.
Air Rinse
3. Position the spray gun over the air purge nozzle.
4. Turn on the air rinse lever pulling the trigger at the same time.
5. Blow air through the spray gun until all paint is removed.
Fluid Rinse
6. Connect the spray gun to the whip line.
7.
8. Ensure the air cap is pushed into the brush, to reduce misting.
9. Turn on the rinse lever whilst pulling the trigger on the spray gun.
10.
11. The brush can then be used to clean the air cap.
Air Drying
12.
to dry the gun.
PLEASE NOTE
For best results spray guns should be cleaned as soon as possible after use.
USING THE MACHINE
Air rince/Drying
Fluid rince
Inside view (One side only)
Whip line
Brush
Air purge nozzle
Fluid nozzle
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Spray Gun Cleaner Type GWM 100
HEALTH & SAFETY DATA SHEET
PRODUCT NAME USES Removal of paint from paint spray guns, cups and hoses.
GENERAL PRECAUTIONS
Before operating this spray gun cleaner, operators must be familiar with the correct
operating procedures as detailed in the manufacturer’s Instruction Manual.
Do not tamper with the safety lid switch, which prevents the unit operating in the
cleaning mode when the lid is open.
Close drain valve and close lid when the unit is not in use. All solvent should be
drained from the cleaning tank before closing the drain valve.
Inspect solvent storage compartment daily to ensure there is no leaks from the
solvent containers.
recommended)
Always disconnect the air source before performing maintenance tasks.
FIRE HAZARDS Do not smoke or use other ignition sources near the cabinet.
E.g. no hot work, such as welding.
HEALTH HAZARDS
The cleaning solvent used will contain substances hazardous to health, typically
acetone, methanol, white spirit, xylene and toluene. Air monitoring carried out with
a recommended cleaning thinner has shown that concentrations do not exceed
of the limit during the cleaning cycle. Substances in the solvent however can be
VENTILATION A local exhaust ventilation system as supplied with the machines, should be installed
so that vapours are safely vented to atmosphere away from windows and other air
inlets.
PERSONAL PROTECTION
EQUIPMENT
Suitable gloves must be worn when replacing and removing spray guns from the
cleaning machine. Most glove manufacturers recommend Nitrile gloves for the
solvent xylene and toluene, which can be absorbed through the skin.
WASTE DISPOSAL Waste solvent must be removed by a registered carrier to a disposal or recovery
facility licensed to receive waste solvent.
EMERGENCY
ACTION
FIRE
FIRST AID
contaminated clothing, wash skin thoroughly with soap and water. Excess inhalation of
solvent vapours – Remove to fresh air, seek medical attention
Accidental Ingestion – Do not induce vomiting, seek medical attention.
SPILLAGE OF SOLVENT
allow to enter drains. Exclude sources of ignition. Ventilate area.
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OPTIONAL ACCESSORIES
TECHNICAL SPECIFICATIONS
Washing Station(s)
2 Manual
Washing Station Capacity
Dimensions (H x W x D) *34” X 19” X 12”
Weight 42 lb
Air input
Air consumption
< 2 cfm
Air input connection
¼” NPT
Warranty Parts 2 years
Product number 350100
FLOOR STAND
*58’’ with oor stand
aiR PiPinG ciRcuit
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exPloded view & PaRts list
ID # Pièce Description
1324830 ON/OFF Valve
2324826 50 psi Pressure Regulator
(for
Blow Gun)
3NPN 2 L Container
4NPN Wash Block
5324824 Fume Extractor
6NPN Wash Nozzle
7NPN Crimp Nylon Brush
ID # Pièce Description
8NPN Plastic Nylon Clip
9NPN Nylon Tube
10
324843aa
Gunwash Pressure Regulator & Gauge
11 324806 Nylon Trigger Clip
12 324836 Floor Stand (Optional)
13
324822
Black Door Handle
14
324835
8 mm Air Hose for Fume Extractor
(sold by foot)
1
3
6
5
9
9
10
7
2
8
4
11
12
13
14
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Spray Gun Cleaner Type GWM 100
IST LIMITED WARRANTY
from defects in material and workmanship on the date of sale by an authorized IST dristibutor to the original
purchaser for use. Not with standing any special, extended or limited warranty published by IST will, for a
period of TWENTY FOUR
maintained in accordance with IST ’s written recommendations.
This warranty does not cover, and IST shall not be liable for general wear and tear, or any malfunction, damage
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED,
INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE.
IST ’s sole obligation and the buyer’s sole remedy for any breach of warranty shall be as set forth above. The
Any action for breach of warranty must be brought forward within one (1) year of the date of sale.
IST MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND
FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR
COMPONENTS SOLD BUT NOT MANUFACTURED BY IST . These items sold, but not manufactured by IST
(such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. IST will
provide the purchaser with reasonable assistance in making any claim for breach of these warranties.
LIMITATION OF LIABILITY
hereto, whether due to a breach of contract, breach of warranty, the negligence of IST , or otherwise.
Report all accidents or “near misses” which involve IST products to :
The following items are not covered under the IST warranty policy :
Report all accidents or negligence involving IST products to our Service Department :
1 877 629-8202
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ISTpaint would like to thank you for your recent purchase of our product line. Please complete the card below
date on the EPA regulations by fax. Again, thank you for your purchase and if you have any suggestions or
COMPANY NAME : |__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|
ADDRESS : |__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|
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CONTACT : |__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|
PURCHASE FROM: |__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|
DATE OF PURCHASE: |__|__| |__|__| |__|__|__|__|
Month Day Year
TYPE OF FLUID USED : |__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|__|
SUGGESTIONS ABOUT THE EQUIPMENT:
IMPORTANT! Please complete and return within 30 days after purchase to activate the warranty.
PLEASE SEND THE COMPLETED FORM VIA EMAIL OR FAX TO :
WARRANTY REGISTRATION
350100
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