Itm TM542-2500 User manual

www.itmtools.com.au
Ver: 1.4
OPERATOR’S MANUAL
PETROL PRESSURE
WASHERS
Part No: TM542-2500, TM542-3200, TM542-4200
TO PREVENT SERIOUS INJURY OR DAMAGE TO YOUR PRESSURE WASHER,
READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE
! !

TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
LIMITED WARRANTY
Industrial Tool & Machinery Sales (hereinafter referred to as ITMS) will, within twelve (12) months from the original date of
purchase, repair or replace any goods found to be defective in materials or workmanship.
This warranty is void if the item has been damaged by accident, neglect, improper service or other causes not arising out of
defects in materials or workmanship. This warranty does not apply to machines and/or components which have been altered,
changed, or modified in any way, or subjected to overloading or use beyond recommended capacities and specifications. Worn
componentry due to normal wear and tear is not a warranty claim. Goods returned defective shall be returned prepaid freight
to ITMS or agreed repair agent, which shall be the buyer’s sole and exclusive remedy for defective goods. ITMS accepts no
additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or parts to and from ITMS or
the service agent or dealer, such costs are not included in this warranty.
Our goods come with guarantees which cannot be excluded under the Australian Consumer Law. You are entitled to replacement
or refund for a major failure and to compensation for other reasonably foreseeable loss or damage. You are also entitled to have
the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
THE MANUFACTURER RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND
MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE.
TABLE OF CONTENTS
PRODUCTS IMPORTED AND DISTRIBUTED NATIONALLY BY:
INDUSTRIAL TOOL & MACHINERY SALES
11 EASTERN SERVICE ROAD, STAPYLTON, QLD, 4207
T: 07 3287 1114 E: [email protected]
F: 07 3287 1115 W: www.itmtools.com.au
TRADEMASTER
Magnetic Base Drilling Machines
Tools and Machinery
AIR
PRODUCT SPECIFICATIONS.......................................................................................................... 3
SAFETY
Safety Symbols and Meanings.......................................................................................................... 4
Operating Instructions and Precautions ............................................................................................ 5
SET UP
Know Your Pressure Washer .......................................................................................................... 11
Assembly......................................................................................................................................... 12
General Information......................................................................................................................... 14
OPERATION
Pre-start Checks.............................................................................................................................. 15
Starting the Engine.......................................................................................................................... 17
Pressure Washer Operation............................................................................................................ 18
Stopping the Engine and Pressure Washer .................................................................................... 21
MAINTENANCE
Engine Maintenance Schedule........................................................................................................ 22
Pump Maintenance.......................................................................................................................... 23
Cleaning Pressure Washer.............................................................................................................. 23
Changing Engine Oil........................................................................................................................ 23
Spark Plug Maintenance ................................................................................................................. 24
Air Filter Maintenance...................................................................................................................... 25
Long-term Storage........................................................................................................................... 25
Trouble Shooting ............................................................................................................................. 27
Revised Pressure With Additional Hose.......................................................................................... 31
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
Thank you for purchasing your ITM Pressure Washer. With an ever-reliable genuine Honda
engine and Annovi Reverberi pump, steel braided abrasion & kink resistant high-pressure
hoses, heavy duty steel frame and puncture proof wheels, this pressure washer is built to
meet the rigorous demands of the trade professional or anyone who expects the most out
their machine
PRODUCT SPECIFICATIONS
Model Number TM542-2500 TM542-3200 TM542-4200
Pump Axial Axial Triplex
Max. Pressure 2500PSI / 172bar 3200PSI / 220Bar 4200PSI / 290Bar
Flow Rate 8.7 L/min 9.5 L/min 15.1 L/min
Starting System Recoil Start Recoil Start Recoil Start
Soap Tank Siphon Tube Onboard Tank Siphon Tube
Hose Length 7.6m 10m 15m
Nozzle 15°, 25°, 40°, Soap 0°, 15°, 25°, 40°, Soap 0°, 15°, 25°, 40°, Soap
Honda Engine GP160 GX200 GX390
Displacement 163cc 196cc 389cc
Engine Types Single Cylinder 4-Stroke OHV Single Cylinder 4-Stroke OHV Single Cylinder 4-Stroke OHV
Fuel Type 87+ Octane Unleaded 87+ Octane Unleaded 87+ Octane Unleaded
Fuel Capacity 3.1L 3.6L 6.25l
Oil Type 10W30 10W30 10W30
Oil Capacity 600ml 600ml 1.1L
Pump Warranty 2 Year 2 Year 2 Year
Engine Warranty 3 Year 3 Year 3 Year
TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
Thank you for purchasing your ITM Pressure Washer. With an ever-reliable genuine Honda
engine and Annovi Reverberi pump, steel braided abrasion & kink resistant high-pressure
hoses, heavy duty steel frame and puncture proof wheels, this pressure washer is built to
meet the rigorous demands of the trade professional or anyone who expects the most out
their machine
PRODUCT SPECIFICATIONS
Model Number TM542-2500 TM542-3200 TM542-4200
Pump Axial Axial Triplex
Max. Pressure 2500PSI / 172bar 3200PSI / 220Bar 4200PSI / 290Bar
Flow Rate 8.7 L/min 9.5 L/min 15.1 L/min
Starting System Recoil Start Recoil Start Recoil Start
Soap Tank Siphon Tube Onboard Tank Siphon Tube
Hose Length 7.6m 10m 15m
Nozzle 15°, 25°,40°, Soap 0°, 15°, 25°, 40°, Soap 0°, 15°, 25°, 40°, Soap
Honda Engine GP160 GX200 GX390
Displacement 163cc 196cc 389cc
Engine Types Single Cylinder 4-Stroke OHV Single Cylinder 4-Stroke OHV Single Cylinder 4-Stroke OHV
Fuel Type 87+ Octane Unleaded 87+ Octane Unleaded 87+ Octane Unleaded
Fuel Capacity 3.1L 3.6L 6.25l
Oil Type 10W30 10W30 10W30
Oil Capacity 600ml 600ml 1.1L
Pump Warranty 2 Year 2 Year 2 Year
Engine Warranty 3 Year 3 Year 3 Year
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
Fire
Explosion
Electrical Shock
Projectile
Chemical Burns
Electrical Hazard
Slippery Surface
Fall
Safety Alert
Read Operators Manual
Asphyxiation Hazard
Eye Protection
Hot Surface
Fluid Injection
Kickback
Moving Parts
SAFETY
This Operating Manual has been designed to instruct you on the correct operation of your
pressure washer. Your satisfaction with this product and its safe operation is our ultimate
concern. Therefore, please take the time to read the entire manual, especially the safety
symbols and instructions as they will help you to avoid potential hazards that may exist
when working with this product. Every effort has been made to ensure that information
in this manual is accurate and current. However, we reserve the right to change, alter, or
otherwise improve the product and this document at any time without prior notice.
Safety Symbols and Warnings
DANGER: indicates a hazard which, if
not avoided, will result in death or serious
injury.
WARNING: indicates a hazard which,
if not avoided, could result in death or
serious injury.
Safety Symbols and Meanings
The following symbols will appear in this manual and on the product. For safe use of this
product, be sure to study them and know their meanings.
CAUTION: indicates a hazard which,
if not avoided, could result in minor or
moderate injury.
NOTICE: Indicates information, or
addresses practices that are important, but
not related to personal injury.
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
SAFETY
Operating Instructions and Precautions
DANGER: POISONOUS GAS HAZARD
Engine exhaust contains carbon monoxide, a poisonous gas that WILL kill you
in minutes. You CANNOT smell it, see it, or taste it. Even if you do not smell
exhaust fumes, you could still be exposed to carbon monoxide gas. Some chemicals or
detergents could also be harmful if inhaled or ingested, resulting in death, serious injury,
nausea, fainting or poisoning.
• Operate this product ONLY outside far away from windows, doors and vents to
reduce the risk of carbon monoxide gas from accumulating and potentially being
drawn towards occupied spaces.
• DO NOT run this product inside homes, garages, basements, crawlspaces, sheds, or
other partially enclosed spaces, even if using fans or opening doors and windows for
ventilation. Carbon monoxide can quickly build up in these spaces and can linger for
hours, even after this product has been shut off.
• ALWAYS place this product downwind and point the engine exhaust away from
If you start to feel sick, dizzy, or weak while using this product, shut it off and get to
occupied spaces.
•
fresh air RIGHT AWAY. See a doctor, as you may have carbon monoxide poisoning.
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
SAFETY
WARNING: READ AND UNDERSTAND ALL SAFETY INSTRUCTIONS
• Keep guards in place and in working order. Never operate this product with any guard
or cover removed. Make sure all guards are intact and operating properly before each
use.
• Remove adjusting tools and wrenches. If any adjustments or maintenance has been
performed, make sure that all tools and adjusting wrenches are removed from product
before use.
• To reduce the risk of injury, keep all children and visitors away from product when in
use. All visitors should wear safety glasses and be kept a safe distance from work area.
• Keep the work area clear of all persons, particularly small children, and pets.
• Use product for its intended use. Don’t force product or attachment to do a job it was
not designed for. Do not use it for a purpose not intended. Use only recommended
accessories with this product. The use of improper and or modified accessories may
cause risk of injury.
• Use proper clothing. Wear long pants and long sleeves. Do not wear loose clothing,
neckties, or jewelry. They can get caught and draw you into moving parts. Rubber
gloves and nonskid footwear are recommended when working outdoors. Do not
operate the equipment while barefoot or when wearing sandals or similar lightweight
footwear.Also wear protective hair covering to contain long hair.
• Always wear proper eye protection with side shields marked to comply with ANSI
Z87.1. Following this rule will re-duce the risk of serious personal injury.
•
•
Do not overreach or stand on a ladder, rooftop, or other unstable support structure
whilst using your pressure washer. Keep proper footing and balance at all times.
Never leave product running unattended. Turn power off. Don’t leave product until it
comes to a complete stop.
• Keep the engine and pump free of grass, leaves, oil, or grease to reduce the chance of
a fire hazard.
• Keep the exhaust outlet free of foreign objects.
• Be completely knowledgeable with product controls. Know how to stop the product and
bleed pressure quickly.
• Stay alert and exercise control. Watch what you are doing at all times and use common
sense. Do not operate tool when you are tired. Do not rush.
Do not operate the product while under the influence of drugs, alcohol, or any•
medication.
• Check the work area before using product. Remove all objects such as rocks, broken
glass, nails, wire, or string which can be thrown or become tangled in the product.
• Do not direct high pressure spray stream at any persons, animals and pets. Do not
direct spray stream
• Never lift or carry the product or attempt to make adjustments while the engine is
running or hot.
• Do not attempt to touch the spark plug or plug wire while the engine is running.
• Use only cold water with this product.
• For outdoor use only
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
SAFETY
WARNING: Fire / Hot Surface Hazard
Exhaust could ignite combustibles, resulting in death or serious injury.
Contact with muffler area could cause burns resulting in serious injury.
.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (1.5 m) of clearance on all sides of pressure washer including
overhead.
• Replacement part must be the same and installed in the same position as the original .
WARNING: Slip or Fall Hazard
Use of pressure washer
could create slippery
surfaces causing you to fall resulting in
death or serious injury.
• Kickback from spray gun could cause
you to fall resulting in death or serious
injury.
• Operate pressure washer from a
stable surface.
• The cleaning area should have
adequate slopes and drainage to
reduce the possibility of a fall due to
slippery surfaces.
• Be extremely careful if you must use
the pressure washer from a ladder,
scaffolding, or any other similar
location.
• Firmly grasp spray gun with both
hands when using high pressure
spray to avoid injury when spray gun
kicks back.
WARNING: Kickback Hazard
Starter cord kickback (rapid
retraction) may pull your
hand and arm toward engine faster
than you can let go, which could
cause fractures, bruises, or sprains
resulting in serious injury.
•
relieving spray gun pressure.
NEVER pull starter cord without first
• When starting engine, pull cord slowly
until resistance is felt and then pull
rapidly to avoid kickback.
• After each starting attempt, where
engine fails to run, always point spray
gun in safe direction, disengage trigger
lock and squeeze spray gun trigger to
release high pressure.
SAFETY
WARNING: Fire / Hot Surface Hazard
Exhaust could ignite combustibles, resulting in death or serious injury.
Contact with muffler area could cause burns resulting in serious injury.
.
• DO NOT touch hot parts and AVOID hot exhaust gases.
• Allow equipment to cool before touching.
• Keep at least 5 feet (1.5 m) of clearance on all sides of pressure washer including
overhead.
• Replacement part must be the same and installed in the same position as the original .
WARNING: Slip or Fall Hazard
Use of pressure washer
could create slippery
surfaces causing you to fall resulting in
death or serious injury.
• Kickback from spray gun could cause
you to fall resulting in death or serious
injury.
• Operate pressure washer from a
stable surface.
• The cleaning area should have
adequate slopes and drainage to
reduce the possibility of a fall due to
slippery surfaces.
• Be extremely careful if you must use
the pressure washer from a ladder,
scaffolding, or any other similar
location.
• Firmly grasp spray gun with both
hands when using high pressure
spray to avoid injury when spray gun
kicks back.
WARNING: Kickback Hazard
Starter cord kickback (rapid
retraction) may pull your
hand and arm toward engine faster
than you can let go, which could
cause fractures, bruises, or sprains
resulting in serious injury.
•
relieving spray gun pressure.
NEVER pull starter cord without first
• When starting engine, pull cord slowly
until resistance is felt and then pull
rapidly to avoid kickback.
• After each starting attempt, where
engine fails to run, always point spray
gun in safe direction, disengage trigger
lock and squeeze spray gun trigger to
release high pressure.
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
SAFETY
WARNING: Fire / Explosion Hazard
Fuel and its vapors are extremely flammable and explosive which could
cause burns, fire or explosion resulting in death or serious injury.
Risk of fire and serious burns: Never remove fuel cap when unit is running. Shut off
engine and allow the unit to cool at least five minutes. Remove cap slowly.
WHEN ADDING OR DRAINING FUEL
• Turn pressure washer engine OFF and let it cool at least 5minutes before removing
fuel cap. Loosen cap slowly to relieve any pressure remaining in tank.
• Fill or drain fuel tank outdoors.
• DO NOT overfill tank. Allow space for fuel expansion.
• If fuel spills, wait until it evaporates before starting engine.
Keep fuel away from sparks, open flames, pilot lights, heat, and other ignition sources.
Check fuel lines, tank, cap and fittings frequently for cracks or leaks. Replace if
•
•
necessary.
• DO NOT light a cigarette or smoke.
WHEN STARTING EQUIPMENT
•
• DO NOT crank engine with spark plug removed.
Ensure spark plug, muffler, fuel cap, and air filter are in place.
WHEN OPERATING EQUIPMENT
• DO NOT operate this product inside any building, carport, porch, mobile equipment,
marine applications, or enclosure.
• DO NOT tip engine or equipment at angle which causes fuel to spill.
DO NOT spray flammable liquids.
•
WHEN TRANSPORTING, MOVING OR REPAIRING EQUIPMENT
•
• DO NOT tip engine or equipment at angle which causes fuel to spill.
Transport/move/repair with fuel tank EMPTY or with fuel shutoff valve OFF.
• Disconnect spark plug wire.
WHEN STORING FUEL OR EQUIPMENT WITH FUEL IN TANK
Store away from furnaces, stoves, water heaters, clothes dryers, or other appliances
that have pilot light or other ignition source because they could ignite fuel vapors.
WARNING: Fire and Electrical Shock
Unintentional sparking could cause fire or electric shock, resulting in death or
serious injury.
WHEN ADJUSTING OR MAKING REPAIRS TO YOUR PRESSURE WASHER
• Disconnect the spark plug wire from the spark plug and place the wire where it cannot
contact spark plug.
WHEN TESTING FOR ENGINE SPARK
• Use approved spark plug tester.
• DO NOT check for spark with spark plug removed.
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
SAFETY
WARNING: Fluid Injection
The high-pressure water that
this equipment produces could
cut through skin and its underlying
tissues, resulting in serious injury and
possible amputation.
• Spray gun traps high water pressure,
even when engine is stopped and
water is disconnected, which could
result in serious injury.
•
immediately. DO NOT treat as a
simple cut.
• DO NOT allow CHILDREN to operate
pressure washer.
• NEVER repair high pressure hose.
Replace it.
• NEVER repair leaking connections
with sealant of any kind. Replace
o-ring or seal.
• NEVER connect high pressure hose
to nozzle extension.
• Keep high pressure hose connected
to pump and spray gun while system
is pressurized.
• ALWAYS point spray gun in safe
direction, disengage trigger lock and
squeeze spray gun trigger to release
high pressure, every time you stop
engine.
• NEVER aim spray gun at people,
animals, or plants.
• DO NOT secure spray gun in open
position.
• DO NOT leave spray gun unattended
while machine is running.
• NEVER use a spray gun which does
not have a trigger lock or trigger guard
in place and in working order.
• Always be certain spray gun, nozzles
and accessories are correctly
attached.
WARNING: Moving parts hazard
Starter and other rotating parts
could entangle hands, hair,
clothing or accessories, resulting in
serious injury.
• NEVER operate pressure washer
without protective housing or covers.
• DO NOT wear loose clothing, jewelry
or anything that could be caught in the
starter or other rotating parts.
• Tie up long hair and remove jewelry.
WARNING: Projectile hazard
Risk of eye or bodily injury.
Spray could splash back or
propel objects resulting in serious injury.
• Always wear safety goggles marked to
comply with ANSI Z87.1 when using or
in vicinity of this equipment.
• Always wear protective clothing such
as a long-sleeved shirt, long pants and
close-toed shoes.
• NEVER operate pressure washer
when barefoot or wearing sandals.
CAUTION: Engine Speed
Excessively high operating speeds could
result in minor injury. Excessively low
speeds impose a heavy load on engine.
• DO NOT tamper with governor spring,
links or other parts to increase engine
speed. Pressure washer supplies
running at governed speed.
• DO NOT modify pressure washer in
any way.
Risk Of Injection Or Injury
DO NOT direct discharge stream at persons.
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
SAFETY
WARNING: Electrical Shock
Contact with power source could
cause electric shock or burn
resulting in death or serious
injury.
• Never spray at or near an electric
power source.
WARNING: Chemical Burn
Chemicals could cause burns
resulting in death or serious
injury.
• DO NOT use caustic liquid with
pressure washer.
• Use ONLY pressure washer safe
detergents/soaps. Follow all
manufacturer’s instructions.
NOTICE: High pressure spray could
damage fragile items including
glass.
• DO NOT point spray gun at glass when
using red (0°) nozzle.
• NEVER aim spray gun at plants.
NOTICE: Improper treatment of pressure washer could damage it and shorten its life.
If you have questions about intended use, please discuss with sales team
member at your place of purchase.
• NEVER operate units with broken or missing parts, or without protective housing or
covers.
• DO NOT by-pass any safety device on this machine.
• DO NOT tamper with governed speed.
• DO NOT operate pressure washer above rated pressure.
• DO NOT modify pressure washer in any way.
• Before starting pressure washer in cold weather, check all parts of the equipment to
be sure ice has not formed there.
• NEVER move machine by pulling on hoses. Use handle provided on unit.
• This equipment is designed to be used with A-iPower authorized parts ONLY. If
equipment is used with parts that DO NOT comply with minimum specifications, user
assumes all risks and liabilities.
SAFETY
WARNING: Electrical Shock
Contact with power source could
cause electric shock or burn
resulting in death or serious
injury.
• Never spray at or near an electric
power source.
WARNING: Chemical Burn
Chemicals could cause burns
resulting in death or serious
injury.
• DO NOT use caustic liquid with
pressure washer.
• Use ONLY pressure washer safe
detergents/soaps. Follow all
manufacturer’s instructions.
NOTICE: High pressure spray could
damage fragile items including
glass.
• DO NOT point spray gun at glass when
using red (0°) nozzle.
• NEVER aim spray gun at plants.
NOTICE: Improper treatment of pressure washer could damage it and shorten its life.
If you have questions about intended use, please discuss with sales team
member at your place of purchase.
• NEVER operate units with broken or missing parts, or without protective housing or
covers.
• DO NOT by-pass any safety device on this machine.
• DO NOT tamper with governed speed.
• DO NOT operate pressure washer above rated pressure.
• DO NOT modify pressure washer in any way.
• Before starting pressure washer in cold weather, check all parts of the equipment to
be sure ice has not formed there.
• NEVER move machine by pulling on hoses. Use handle provided on unit.
• This equipment is designed to be used with A-iPower authorized parts ONLY. If
equipment is used with parts that DO NOT comply with minimum specifications, user
assumes all risks and liabilities.
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
SET UP
CAUTION: Read Manual
Read the entire SAFETY section at the beginning of this manual including all text
under subheadings therein before set-up or use of this product.
Know Your Pressure Washer
Foam grip
Pump
Wheel
Fuel tank
Trigger
Wand
Nozzle
Engine
Pressure hose
Recoil handle
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
SET UP
Assembly
2.
1.
See Figure B.
5. Connect the Pressure Hose to the
handle of the Spray Gun and tighten the
See Figure E.
Figure E
Wand
Spray gun tip
6. Remove the protective cap on the Wand
inlet. Insert the Wand into the Spray Gun
See Figure F.
Figure F
4. Connect the Pressure Hose to the Pump
hand, DO NOT use any tool to tighten.
See Figure D.
Figure D
Figure B
Take out the End Cap in the Frame,attach
the Handle on to the Frame by inserting
the clip.
3. Attach the hose Holder to the Panel.
See Figure C.
Insert the axle through the wheel, flat
washer and frame sleeve in turn, then
insert the R type cotter pin through the
hole on the axle. See Figure A.
Figure A
Figure C
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
SET UP
6. Attach the Nozzle to the Wand by
pulling back the quick connect collar
and pushing the Nozzle onto the end of
the Wand. Make sure the quick connect
collar locks the Nozzle in place.
Nozzle
Wand
Quick connect
collar
See Figure G.
Figure G
7. Connect the water supply hose to the
water inlet connection on the Pump and
See Figure H.
The water source ideally needs to be
able to supply a minimum of 15 litres
per minute. Only use a 12mm inner
diameter or larger hose.
Figure H
General Information
Fuel Use fresh high-quality unleaded petrol (minimum 87 octane),
containing up to 10% ethanol.
Do not use fuel with high ethanol content; E15 or E85.
Oil Engine oil: Use only SAE 10W30.
Pump Oil: The pump was lubricated and sealed at the factory, and is
maintenance free for the life of the product, under normal operation.
Do not attempt to change or add oil to the pump.
Water
Use only cold water.
Do not operate pressure washer with clogged or missing water inlet filter
screen.
Do not operate pressure washer without adequate water supply.
Pressure
Adjustment
Pressure setting is pre-set at factory.
Refer to pressure nozzle information table on page 19.
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
High Pressure
Pump
There are no serviceable parts to the high-pressure pump. Do not
attempt to repair or service the pump, as you may damage it and void
your warranty.
Do not allow water to freeze in pump. If product is stored in an area that
will have temperatures of below 32° F, 0°C, make sure all water is
removed from the pump, or a suitable pump protection product has
been used. Failure to protect the pump form cold temperatures will
cause damage and possibly void your warranty.
By-pass
Mode
When you release the trigger of the gun, the pump goes into bypass
mode. It is good practice to never let the pump run in bypass mode for
more than 2 minutes. Damage to pump could be possible.
Thermal
Relief Valve
Pump is equipped with a thermal relief valve. If during bypass mode the
water overheats, this valve opens releasing the hot water and letting
new cool water enter the pump. Afterwards, the valve closes returning
pump to normal operation. Caution, the valve opens with no warning,
and the water will be hot. Possible injury can occur. Always keep hands
and feet away from thermal relief valve.
Do not allow hoses to come in contact with engine muffler during use orHigh Pressure
Hose immediately after use.
DO NOT attempt to move unit by pulling on high-pressure hose.
Soap /
Chemicals
Use only soaps and chemicals detergents designed for pressure
washer use. Always follow detergent manufacturer’s instructions on
their container. DO NOT use bleach, acid, any flammable materials, or
industrial solvents.
Nozzle Always keep nozzles clean and unclogged. Use the nozzle needle
to clean if clogged. Use ONLY detergent nozzle (black) when using
chemical and cleaning solvents.
Storage /
Winterizing
Run clean water through chemical tank / inlet to clear any residual
detergent. Do not allow water to freeze in pressure pump, spray gun,
spray wand or hoses.
General Information
SET UP
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
OPERATION
1.1 Move the Pressure Washer OUTSIDE
and place on a flat and level surface.
1.2 Make sure the engine is stopped, cool
and is level.
1.3 Close the Fuel Valve.
1.4 Clean the top of the Dipstick and the
area around it. Remove the Dipstick
by turning it counterclockwise, and
wipe it off with a clean, lint free rag.
1.5 Place a funnel in the oil reservoir.
1.6 Pour engine oil (SAE 10W-30 is
recommended for general use).
CAUTION: Read Manual
Read the entire SAFETY and SET UP sections at the beginning of this manual
including all text under subheadings therein before operation of this product.
Improper use or treatment of Pressure Washer can damage internal components and
shorten the life of unit. Failure to follow this warning will void warranty.
engine manufacturers manual if
DO NOT overfill. Consult the separate
available. See figure A
1.7 Reinsert the Dipstick without threading
it in and remove it again to check the
oil level. The oil level should be up to
the full level as shown above.
1.8 If the oil level is at or below the low
section shows other viscosities to use
mark, add the appropriate type of
oil until the oil level is at the proper
level.
1.9 Replace the dipstick and fully tighten.
Figure A
Pre-Start Checks
Inspect engine and equipment looking for damaged, loose and missing parts before setting
up and starting.
NOTICE: Your Warranty is VOID if the engine’s crankcase is not properly filled with oil
before each use. Before each use, check the oil level. Your engine may be equipped with a
low-oil shutdown feature. If so, the engine will not start with low or no engine oil in the
crankcase.
1. Adding Engine Oil
15
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
OPERATION
2.1 Move the Pressure Washer OUTSIDE
of any building, or partially enclosed
structure, and place on a flat and level
surface.
2.2 Clean the Fuel Cap and the area
around it before removing.
2.3 Make sure Pressure Washer is OFF
and let it cool for at least two minutes
before removing fuel cap. Unscrew
slowly to release any built-up pressure
and remove the Fuel Cap.
2.4 Remove the Strainer and remove
any dirt and debris. Then replace the
Strainer.
WARNING: Fire / Explosion Hazard
from misuse of fuel can cause severe burns and even death.
Fuel and fuel vapor are extremely flammable and explosive. Fire or explosion
• Fill the fuel tank in a well-ventilated area away from ignition sources. If the engine is
hot from use, shut the engine off and wait for it to cool before adding fuel.
• Do not smoke near open fuel tank or container.
• Failure to use fuel as recommended in this manual will void the warranty.
2.5 If needed, fill the Fuel Tank to about
1 inch under the fill neck of the
Fuel Tank with 87 octane or higher
unleaded petrol.
2.6 Replace the Fuel Cap, making sure it
is tight ans sealed.
2.7 Wipe up any spilled fuel and allow
excess to evaporate before starting
engine. To prevent FIRE, do not start
the engine while the smell of fuel
hangs in the air.
NOTICE: Do not use petrol that has been stored in a dirty fuel container. It can cause
particles to enter the carburetor, affecting engine performance and / or causing damage.
Be sure the fuel tank strainer is clean and in place before adding fuel to tank.
2. Adding Fuel
NOTICE: When adding fuel to pressure washer, observe the following:
• DO NOT use unapproved petrol such as E15 or E85 (15% ethanol, 85% ethanol).
•This is a 4-stroke engine, do not mix petrol with oil.
• DO NOT modify engine to run on alternate fuels. Any modifications to the engine will
void your warranty.
Pre-Start Checks (Continued)
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
OPERATION
Starting the Engine
CAUTION: Read Manual
Read the entire Pre-Start Checks section of this manual before attempting to start
the engine. Be sure to inspect the equipment and engine for any missing or loose
guards or parts. Check both the fuel and oil levels of the engine before starting.
• Turn fuel valve to open, if so equipped.
• Turn on water supply, remove nozzle, point wand in safe direction, and hold down
trigger until all air is released from the system, at least 30 seconds.
• Then release the trigger, lock it in the safety position and replace nozzle before
starting engine.
• Do not let the Starter Handle snap back against the engine housing.
• If starter handle becomesdifficult to pull, release pressure in the hose by squeezing
the trigger on the gun.
NOTICE; If engine does not start, check
the engine oil level as the engine is
equipped with a low oil sensor. If oil is low,
refer to the ADDING OIL section on page
15 of this manual.
4. Allow the Engine to run for several
seconds. Then, if the Choke lever is in
the START position, move the Choke
Lever very slowly to its RUN position.
See Figure D
Figure A
1. To start a cold engine, move the Choke
to the START position. To restart a warm
engine, leave the Choke in the RUN
position. Move the Fuel Valve to the ON
position. See Figure A.
2.Turn the Engine Switch to the on or I
position. See Figure B.
Figure B
3. Grip the Starter Handle of the Engine
loosely and pull it slowly two times
to allow the fuel to flow into the Engine’s
carburetor. Then pull the Starter Handle
gently until resistance is felt, then pull it
quickly to start. Repeat until the engine
starts. See Figure C
Figure C
Figure D
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
OPERATION
Pressure Washer Operation
WARNING: Eye protection / Fluid Injection hazard
ALWAYS wear approved safety glasses when operating Pressure
Washers. Spray can splash back or propel objects, including incorrectly
attached accessories. The high-pressure stream of water that this equipment produces
can cut through skin and its underlying tissues, leading to possible amputation. The
spray gun traps high water pressure, even when the motor is stopped and water source
is disconnected, which can cause injury.
• Do not direct spray from the Pressure Washer at any persons or animals.
• Keep children and pets away from the work area.
• Keep work area clean of loose rocks, glass and debris.
• The high pressure water stream could cause serious injury.
WARNING: Asphyxiation Hazard
Use the Pressure Washer only outside in a fully ventilated area.
• Operate this product ONLY outside far away from windows, doors and vents.
• DO NOT run this product inside homes, garages, basements, crawlspaces, or sheds.
• ALWAYS place this product downwind and point the engine exhaust away from
occupied spaces.
•
fresh air RIGHT AWAY. See a doctor, as you may have carbon monoxide poisoning.
If you start to feel sick, dizzy, or weak while using this product, shut it off and get to
1. Selecting the Right Nozzle for the Job
Your product is supplied with a selection
of quick connect nozzle tips. The nozzles
are sized specifically to give you maximum
pressure at all times. Each nozzle is
marked and rated in degrees of fan. They
are also colour coded (see chart on page
19). The higher the number of the fan
degree, the wider the fan pattern is. The
tighter the spray fan the more impact on the
surface, which is good for cleaning
tough jobs. The wider the spray fan, the
more spread out the impact on the surface,
so they are better for easy jobs, or soft
surfaces. Finding the correct nozzle for the
job at hand make take some experimenting.
Always start with the widest fan degree and
continue to the lower degree fans until the
best work result is achieved. Always test
the nozzle on an area that is not noticeable.
NOTICE: Not all models come with all nozzles described in this section. Use only the
information pertaining to the nozzles supplied with your product.
(Nozzle selection Chart)
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
OPERATION
0° Nozzle - Red: This nozzle delivers a pinpoint stream of pressurized water and is
extremely powerful. Use it for the toughest cleaning jobs, although It covers only a
small area. This nozzle should only be directed at surfaces that can withstand intense
high pressure such as metal or concrete. Do not use this nozzle to clean wood or soft
surfaces.
25° Nozzle - Green: This nozzle delivers a 25-degree spray pattern for general tasks. It
should only be used on surfaces that can withstand pressure from this nozzle.
40° Nozzle – White: This nozzle delivers a 40-degree spray pattern for easily damaged
surfaces. It should only be used on surfaces that can withstand pressure from this
nozzle.
65° Chemical Nozzle - Black: This nozzle is used to apply special chemicals and
cleaning solutions. This nozzle produces the weakest pressure stream of the nozzles.
2. Connecting Nozzle to Spray Wand
WARNING:
• Never place hands in front of nozzle, or
point nozzle at your face.
• Never attempt to clean a clogged nozzle
while attached to the wand.
• Never attempt to attach or remove spray
Turn off Pressure Washer. While pointing
wand or hose fittings while Pressure
Washer system is pressurized.
•
spray in a save direction, release
pressure by squeezing trigger. Then lock
the Gun Trigger before attempting to
change pressure nozzles.
2.1 To attach, pull quick connect collar
back, insert nozzle into female quick-
disconnect spray wand and press to
lock in place. Make sure collar snaps
into place.
2.2 To detach, pull quick connect collar
Nozzle
Wand
Quick connect
collar
back and pull nozzle to remove.
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TM542-2500, TM542-3200 & TM542-4200
PETROL PRESSURE WASHER OPERATOR’S MANUAL
OPERATION
3. Using the Spray Gun
WARNING:
• To prevent accidental discharge of high-
pressure washer, the trigger lock on the
trigger should be engaged whenever the
pressure washer is not in use.
• To disengage the Trigger Lock, push the
lock down and into its original position.
To Operate the Trigger:
Trigger Trigger Lock
3.1 Squeeze the trigger
to start water flow
to stop water flow.
through the nozzle.
3.2 Release the trigger
4. Washing / Cleaning
4.1 Firmly grip spray gun with both hands.
4.2 Start with a high degree fan Nozzle,
and gradually use lower unit the
nozzle meets the task.
4.3 Point the nozzle to a safe direction
and squeeze the spray gun trigger
to allow the pump to purge air and
impurities in the system and then
redirect the nozzle to the working
surface.
4.4 Clean vertical and sloped surfaces
from the top down.
4.5 When cleaning horizontal surfaces,
occasionally use the stream to clear
the area of excess water.
WARNING: Hot Surface / Fluid
Injection hazard
SOME ENGINE
PARTS CAN BECOME
EXTREMELY HOT.
Do not allow the pressure hose to come
in contact with engine exhaust system
which can cause damage to the hose.
Damaged hoses can burst and can
cause injection injuries.
4.6
spray nozzle from 8 to 24 inches
For most effective cleaning, keep
away from cleaning surface. If you
get spray nozzle too close, you may
damage surface being cleaned. It is
not recommended to get closer than 6
inches when cleaning tires.
5. Pressure Adjustment
5.1 Vary your distance: To change the
effect of the pressure on the surface
being cleaned, vary the distance
between spray nozzle and the surface
being cleaned. The closer to the
surface the higher the effect of the
pressure. As you pull away from
the surface, the pressure effect will
reduce. For most effective cleaning,
keep the nozzle between 8 to 24
inches from surface being cleaned
6. Using Chemicals
NOTICE: Use only soaps and chemicals
designed for use with a Pressure Washer.
DO NOT USE CHLORINE BLEACH,
ACIDS OR INDUSTRIAL SOLVENTS.
Chemicals, soaps and cleaning solvents
will not siphon when a high-pressure nozzle
is used. Only use the Black (low pressure)
Nozzle when spraying detergents. Fill
Detergent Tank (if so equipped) with
prepared detergent solution and close the
cap. The Pressure Washer will draw one
gallon of detergent for every seven gallons
of water.
6.1 If your Pressure Washer is equipped
with an on board soap tank:
6.2 Fill the soap tank with detergent and
close the lid.
6.3 Change the nozzle in the wand to
Black Nozzle
6.4 Start the engine, and spray with soap.
6.5 If the Pressure Washer is not
equipped with a soap tank:
6.6 Make sure the Siphon Tube with
Strainer is connected to the brass
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