ITT PS-00055-CU User manual

Jumper Cable
Operating Instruction Jumper Cable Rev. - Page 1of 27
OPERATING INSTRUCTIONS
PS-00055-CU
Jumper Cable
AC - Electric Vehicle Charging Solution
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Jumper Cable
Page 2of 27 Operating Instruction Jumper Cable Rev. -
IMPRINT
ITT Cannon GmbH
Cannonstrasse 1
D-71384 Weinstadt
Phone: [phone]
www.ittcannon.com
2019 © ITT Cannon GmbH
All rights reserved
INFORMATION!
This publication is an integral part of the Technical
Documentation for the “AC e-mobility Interconnect Solution”
and is protected by copyright.
Any use beyond the limits of copyright law without written
permission is forbidden and subject to penalty.
This also applies to reproductions, translations, microfilms, as
well as storage and processing in electronic media. Violations
will give rise to a right to compensation.
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Jumper Cable
Operating Instruction Jumper Cable Rev. - Page 3of 27
REVISION OVERVIEW
Revision
Date
Description
Author
-
17.11.2021
First release of document
J. Pedrote
Table 1: Revision table
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Page 4of 27 Operating Instruction Jumper Cable Rev. -
TABLE OF CONTENTS
Imprint...........................................................................................................2
Revision overview ..........................................................................................3
Table of contents ...........................................................................................4
Declaration of Conformity..............................................................................6
Information about the document...................................................................9
Type designation..........................................................................................10
Overview and description ............................................................................11
User Instruction ................................................................................................11
Charging Modes and description..................................................................12
Connector Dimensions (PLUG) ECCE & GBCE ...................................................13
Connector Dimensions (Connector) EJCV & ECCV ............................................14
Connector Dimensions (Connector) GBCV & J2CE............................................15
General data of ECCE (Plug) & EJCV (Connector)..............................................16
General data of ECCE (Plug) & ECCV (Connector).............................................17
General data of ECCE (Plug) & GBCV (Connector) ............................................18
General data of GBCE (Plug) & EJCV (Connector).............................................19
General data of GBCE (Plug) & ECCV (Connector) ............................................19
General data of GBCE (Plug) & GBCV (Connector)............................................20
General data of GBCE (Plug) & J2CE (Connector)Fehler! Textmarke nicht definiert.
Connector marking ...........................................................................................21
Transportation and storage..........................................................................23
Delivery.............................................................................................................23
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Operating Instruction Jumper Cable Rev. - Page 5of 27
Disposal.............................................................................................................23
Commissioning ............................................................................................ 24
Commissioning information..............................................................................24
Servicing ...................................................................................................... 26
Checking the mechanical components .............................................................26
Checking the electrical components.................................................................26
Cleaning the components .................................................................................26
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Page 6of 27 Operating Instruction Jumper Cable Rev. -
DECLARATION OF CONFORMITY
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Operating Instruction Jumper Cable Rev. - Page 7of 27
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Page 8of 27 Operating Instruction Jumper Cable Rev. -
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Operating Instruction Jumper Cable Rev. - Page 9of 27
INFORMATION ABOUT THE DOCUMENT
This document contains important information about transportation, assembly
(function), installation, operation, and maintenance of the Jumper Cable.
CAUTION!
Non-adherence to the information contained in this document may re-
sult in injury or property damage!
Always observe and comply with the warning and safety no-
tices in this document. They are the basic prerequisites for
safe execution of the tasks described in this document. If han-
dled improperly contrary to the specifications in this docu-
ment, the manufacturer will not accept any liability or offer
any refund or compensation. In this case, the operator alone
shall be responsible.
Modifications (of any kind) to components of the Jumper Ca-
ble are strictly forbidden!
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Page 10 of 27 Operating Instruction Jumper Cable Rev. -
TYPE DESIGNATION
The Jumper Cable described herein is a connector system
consisting of:
featuring a charging cable, a plug and a connector. When operated at a charging
station in charging mode 3 case B, a charging current of up to 63A (depending on
the corresponding Jumper Cable) can be supplied for charging electric and hybrid
vehicles.
The Jumper Cable has been designed and manufactured using state-of-the-art
techniques and in accordance with approved safety regulations. Nevertheless,
when not used as intended, risks for the user or third parties may still arise or the
Jumper Cable and other material assets may be damaged.
Intended use includes:
•Application within the stated performance limits.
•Application when in efficient working order without any damage.
•Application only in conjunction with designated vehicle inlets according
to IEC 62196-1 & 2, GB/T 20234.
Plug
Connector
ECCE Type 2 (acc. to IEC 62196-3)
-EJCV Type 1 (acc. to IEC 62196)
-ECCV Type 2 (acc. to IEC 62196)
-GBCV (acc. to GB/T 20234)
GBCE (acc. to GB/T 20234 MODE 3)
-EJCV Type 1 (acc. to IEC 62196)
-ECCV Type 2 (acc. to IEC 62196)
-GBCV (acc. to GB/T 20234)
and
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Operating Instruction Jumper Cable Rev. - Page 11 of 27
Figure 1: Overview of the individual components
OVERVIEW AND DESCRIPTION
The Jumper Cable consists of the following individual components which - within
the overall scope of functioning - represent the interface between the charging
infrastructure and the vehicle being charged:
•Connector system Plug - ECCE Type 2 or GBCE
•Connector system Connector - ECCV Type 2, EJCV Type 1 or GBCV
•Charging cable
Item
Designation
Item
Designation
1
Charging inlet (car)
5
Charging plug (car)
2
Jumper Cable
6
Charging connector (station)
3
Charging outlet (station)
7
Electric vehicle
4
Charging station
USER
IN-
STRUCTION
The 2-end connecting cable is used to connect the electric vehicle (7) and the
charging station (4). The charging plug (car) (5) must be plugged into the charging
inlet (car) (1) and the charging connector (station) (6) into the charging outlet
(station) (3). The charging cable (2) must not be stretched and has to hang.
Table 2: Individual Components Designation
5
6
7
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Page 12 of 27 Operating Instruction Jumper Cable Rev. -
CHARGING MODES AND DESCRIPTION
In charging mode 3B, a mobile AC charging cable is required
(Jumper Cable), which has a connector at both ends. One end, the vehicle
charging plug, is inserted into the inlet of the vehicle. The other end of the
charging cable, the infrastructure charging connector, is inserted into the
charging socket of the charging station.
Charging mode 3B
Figure 2: Description and application of Charging mode 3B
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Operating Instruction Jumper Cable Rev. - Page 13 of 27
Figure 3: ECCE (Plug) Connector
CONNECTOR DIMENSIONS (PLUG) ECCE & GBCE
Table 3: Connector Dimensions for (Plug) ECCE and GBCE
Description
ECCE
GBCE
Width (A)
~ 58 mm
~ 58 mm
Length (B)
~ 243 mm
~ 243 mm
Height (C)
~ 52 mm
~ 70 mm
Weight (without cable)
~ 0.5 kg
~ 0.5 kg
B
A
B
A
C
ECCE
C
GBCE
Figure 4: GBCE (Plug) Connector
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Page 14 of 27 Operating Instruction Jumper Cable Rev. -
Figure 5: EJCV (Connector) Connector
CONNECTOR DIMENSIONS (CONNECTOR) EJCV & ECCV
Table 4: Connector Dimensions for (Plug) EJCV and ECCV
Description
EJCV
ECCV
Width (A)
~ 58 mm
~ 70 mm
Length (B)
~ 231 mm
~ 234 mm
Height (C)
~ 68 mm
~ 63 mm
Weight (without cable)
~ 0.5 kg
~ 0.5 kg
B
EJCV
C
ECCV
Figure 6: ECCV (Connector) Connector
A
B
A
C
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Operating Instruction Jumper Cable Rev. - Page 15 of 27
Figure 7: GBCV (Connector) Connector
CONNECTOR DIMENSIONS (CONNECTOR) GBCV
Table 5: Connector Dimensions for (Connector) GBCV and J2CE
Description
GBCV
J2CE
Width (A)
~ 58 mm
~ 58 mm
Length (B)
~ 232 mm
~ 231 mm
Height (C)
~70 mm
~68 mm
Weight (without cable)
~ 0.5 kg
~0.5 kg
B
A
GBCV
C
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Page 16 of 27 Operating Instruction Jumper Cable Rev. -
GENERAL DATA OF ECCE (PLUG) & EJCV (CONNECTOR)
Description
Value
Applied standard
IEC 62196-1 & 2
Charging mode
Mode 2 & 3B (IEC 61851)
Max. operating temperature
+50 °C
Min. operating temperature
-30 °C
Max. operating voltage
240 V-AC
Rated current
20 A, 32 A
Max. application height above sea level
2000 m
Degree of protection
IP44
Item
Designation
Item
Designation
1
L1 (Line 1)
8
Connection Cable
2
PP/CS/CC (Proximity)
9
PP/CS/CC (Proximity)
3
CP (Control Pilot)
10
L1 (Line 1)
4
N (Neutral)
11
N (Neutral)
5
Vacant, not required
12
CP (Control Pilot)
6
PE
13
PE
7
Vacant, not required
-
Table 7: Contact arrangement for ECCE & EJCV Jumper Cable
7
6
5
13
Figure 8: Connector Overview, left side: ECCE (Plug); right side: EJCV (Connector)
1
2
3
4
Table 6: Specifications for ECCE & EJCV Jumper Cable
8
9
10
11
12
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Operating Instruction Jumper Cable Rev. - Page 17 of 27
GENERAL DATA OF ECCE (PLUG) & ECCV (CONNECTOR)
Description
Value
Applied standard
IEC 62196-2
Charging mode
Mode 2 & 3B (IEC 61851)
Max. operating temperature
+50 °C
Min. operating temperature
-30 °C
Max. operating voltage
240 V-AC (Single phase)
480 V-AC (Three phase)
Rated current
20 A, 32 A, 63A
Max. application height above sea level
2000 m
Degree of protection
IP44
Item
Designation
Item
Designation
1
L1 (Line 1)
8
Connection Cable
2
PP/CS/CC (Proximity)
9
N (Neutral)
3
CP (Control Pilot)
10
CP (Control Pilot)
4
N (Neutral)
11
PP/CS/CC (Proximity)
5
L2 (Line 2) for 3Phase only
12
L1 (Line 1)
6, 14
PE
13
L3 (Line 3) for 3Phase only
7
L3 (Line 3) for 3Phase only
15
L2 (Line 2) for 3Phase only
Table 9: Contact arrangement for ECCE & ECCV Jumper Cable
1
2
3
4
6
7
5
8
10
9
11
12
14
15
13
Figure 9: Connector Overview, left side: ECCE (Plug); right side: ECCV (Connector)
Table 8: Specifications for ECCE & ECCV Jumper Cable
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Page 18 of 27 Operating Instruction Jumper Cable Rev. -
GENERAL DATA OF ECCE (PLUG) & GBCV (CONNECTOR)
Description
Value
Applied standard
IEC 62196-2 & GB-T 20234
Charging mode
Mode 2 & 3B (IEC 61851)
Max. operating temperature
+50 °C
Min. operating temperature
-30 °C
Max. operating voltage
240 V-AC (Single phase)
440 V-AC (Three phase)
Rated current
10 A, 16 A, 32 A
Max. application height above sea level
2000 m
Degree of protection
IP44
Table 11: Contact arrangement for ECCE & GBCV Jumper Cable
Item
Designation
Item
Designation
1
L1 (Line 1)
8
Connection Cable
2
PP/CS/CC (Proximity)
9
L1 (Line 1)
3
CP (Control Pilot)
10
PP/CS/CC (Proximity)
4
N (Neutral)
11
CP (Control Pilot)
5
L2 (Line 2) for 3Phase only
12
N (Neutral)
6, 14
PE
13
L2 (Line 2) for 3Phase only
7
L3 (Line 3) for 3Phase only
15
L3 (Line 3) for 3Phase only
Table 10: Specifications for ECCE & GBCV Jumper Cable
Figure 10: Connector Overview, left side: ECCE (Plug); right side: GBCV (Connector)
8
1
2
3
4
5
6
7
9
10
11
12
13
14
15
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Operating Instruction Jumper Cable Rev. - Page 19 of 27
GENERAL DATA OF GBCE (PLUG) & EJCV (CONNECTOR)
Description
Value
Applied standard
IEC 62196-1 & GB-T 20234
Charging mode
Mode 2 & 3B (IEC 61851)
Max. operating temperature
+50 °C
Min. operating temperature
-30 °C
Max. operating voltage
240 V-AC (Single phase)
Rated current
10 A, 16 A, 32 A
Max. application height above sea level
2000 m
Degree of protection
IP44
GENERAL DATA OF GBCE (PLUG) & ECCV (CONNECTOR)
Item
Designation
Item
Designation
1
L1 (Line 1)
8
Connection Cable
2
CC (Proximity)
9
L1 (Line 1)
3
CP (Control Pilot)
10
N (Neutral)
4
N (Neutral)
11
CS/CC/PP (Proximity)
5
Vacant, not required
12
PE
6
PE
13
CP (Control Pilot)
7
Vacant, not required
-
Table 13: Contact arrangement for GBCE & EJCV Jumper Cable
8
5
6
7
11
12
13
Figure 11: Connector Overview, left side: GBCE (Plug); right side: EJCV (Connector)
Table 12: Specifications for GBCE & EJCV Jumper Cable
1
2
3
4
9
10
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Page 20 of 27 Operating Instruction Jumper Cable Rev. -
Description
Value
Applied standard
IEC 62196-2 & GB-T 20234
Charging mode
Mode 2 & 3B (IEC 61851)
Max. operating temperature
+50 °C
Min. operating temperature
-30 °C
Max. operating voltage
240 V-AC (Single phase)
440 V-AC (Three phase)
Rated current
10 A, 16 A, 32 A
Max. application height above sea level
2000 m
Degree of protection
IP44
GEN-
ERAL DATA OF GBCE (PLUG) & GBCV (CONNECTOR)
Table 15: Contact arrangement for GBCE & ECCV Jumper Cable
Item
Designation
Item
Designation
1
L1 (Line 1)
8
Connection Cable
2
CC (Proximity)
9
N (Neutral)
3
CP (Control Pilot)
10
CP (Control Pilot)
4
N (Neutral)
11
CC/CC/PP (Proximity)
5
L2 (Line 2) for 3Phase only
12
L1 (Line 1)
6, 14
PE
13
L3 (Line 3) for 3Phase only
7
L3 (Line 3) for 3Phase only
15
L2 (Line 2) for 3Phase only
Figure 12: Connector Overview, left side: GBCE (Plug); right side: ECCV (Connector)
8
1
2
3
4
5
6
7
9
10
11
12
13
14
15
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