IVEK DIGISPENSE 3009 User manual

DIGISPENSE 3009 CONTROLLER MODULE, STYLE B Page 3-1
29 October, 2019 IVEK Corp. P03R017E
Table of Contents
Section Description
Page #
3. DIGISPENSE 3009 CONTROLLER MODULE, STYLE B .......................................................................3-2
3.1 DESCRIPTION ....................................................................................................................................3-3
3.1.1 Front Panel Controls And Indicators................................................................................................3-3
3.1.2 Rear Panel Detail..............................................................................................................................3-4
3.1.3 Fluid Movement................................................................................................................................3-6
3.1.4 Dispense Rate..................................................................................................................................3-6
3.1.5 Direction............................................................................................................................................3-6
3.1.6 Acceleration......................................................................................................................................3-6
3.1.7 Drawback..........................................................................................................................................3-7
3.1.8 Torque .............................................................................................................................................. 3-7
3.1.9 Initial Rate.........................................................................................................................................3-7
3.2 ELECTRICAL.......................................................................................................................................3-7
3.3 STANDARD OPERATION...................................................................................................................3-7
3.3.1 Dispense Mode.................................................................................................................................3-8
3.3.2 Meter Mode.......................................................................................................................................3-8
3.3.3 Prime Mode ...................................................................................................................................... 3-8
3.3.4 Display..............................................................................................................................................3-8
3.3.5 Help ..................................................................................................................................................3-9
3.3.6 Permission Levels.............................................................................................................................3-9
3.3.7 Screens.............................................................................................................................................3-9
3.3.8 Setup ..............................................................................................................................................3-31
3.3.9 Start-up...........................................................................................................................................3-31
3.3.10 Faults.............................................................................................................................................3-33
3.4 ADVANCED OPERATION.................................................................................................................3-33
3.4.1 Production Mode.............................................................................................................................3-33
3.4.2 Fluidic Setup Mode.........................................................................................................................3-34
3.4.3 Display............................................................................................................................................3-35
3.4.4 Help ................................................................................................................................................3-36
3.4.5 Permission Levels...........................................................................................................................3-36
3.4.6 Recipes...........................................................................................................................................3-36
3.4.7 Screens...........................................................................................................................................3-36
3.4.8 Status.............................................................................................................................................3-86
3.4.9 Rear Panel Interfaces.....................................................................................................................3-86
3.4.10 Warnings........................................................................................................................................3-98
3.4.11 Faults.............................................................................................................................................3-99
3.4.12 Operating The System...................................................................................................................3-99
3.5 INSTALLATION...............................................................................................................................3-102
3.6 MAINTENANCE...............................................................................................................................3-102
3.6.1 Assembly/Disassembly Procedures .............................................................................................3-102
3.7 PROBLEM GUIDE...........................................................................................................................3-102
3.8 SPECIFICATIONS...........................................................................................................................3-103
3.9 MODEL NUMBER ...........................................................................................................................3-103
3.10 ILLUSTRATED PARTS BREAKDOWN...........................................................................................3-103

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List of Tables
Table Description
Page #
3.1 Screen Information…………………………………………………………………………….………..…..3-10
3.2 Standard Screen Information...........................................................................................................3-37
3.3 Advanced Use Screen Navigation ...................................................................................................3-38
3.4 Motor/Base Value Selection.............................................................................................................3-85
3.5 Input 1 - Input 4, Input CC 1 and Input CC 2 Signal Description.....................................................3-86
3.6 Output 4, AUX Out 1 and AUX Out 2 Signal Description.................................................................3-87
3.7 RS232 and RS485 Connections (DCE, 9 pin D-sub female)...........................................................3-89
3.8 Commands.......................................................................................................................................3-91
3.9 Common Operational Problems And Solutions .............................................................................3-104

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3. DIGISPENSE 3009 CONTROLLER MODULE, STYLE B
3.1 DESCRIPTION
The Digispense 3009 Controller Module, Style B, hereafter referred to as the Controller Module, contains all the
control, monitoring, and interface components for the dispensing operations. The Controller Module measures 8 1/4"
(210mm) wide, 11 1/2" (292mm) deep, 5 3/4" (146mm) high (feet included) and weighs approximately 9.5 pounds (4.3
kilograms). The operator controls and interface connections are located on the front and rear panels.
3.1.1 Front Panel Controls And Indicators (Figure 3.1)
The front panel contains the operator interface for controlling the system. The following items are located on the front
panel.
1. Function Push-buttons
2. Display
3. Start Push-button
4. Active Indicator
5. Stop Push-button
6. Idle Indicator
7. Arrow Push-buttons
8. Enter Push-button
3.1.1.1 Function Push-buttons (Figure 3.1 Item 1)
These push-buttons change the value or initiate the operation for the item displayed directly above the push-button.
3.1.1.2 Display (Figure 3.1 Item 2)
This alphanumeric liquid crystal display is sixteen lines of forty characters each. The Controller Module status is
shown on upper right hand corner of the display.
345 6
2
7 (4)
1 (4)
8
Figure 3.1 Digispense 3009 Controller Module Front Panel

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3.1.1.3 Start Push-button (Figure 3.1 Item 3)
This push-button begins the pumping operation. The LED above the push-button illuminates when the pump is operating.
3.1.1.4 Active Indicator (Figure 3.1 Item 4)
The Active Indicator illuminates when the pump is operating and blinks when a fault occurs.
3.1.1.5 Stop Push-button (Figure 3.1 Item 5)
This push-button stops the pumping operation. The LED above the push-button illuminates when the pump is stopped.
3.1.1.6 Idle Indicator (Figure 3.1 Item 6)
The Idle Indicator illuminates when the pump is stopped.
3.1.1.7 Arrow Push-buttons (Figure 3.1 Item 7)
The Arrow Push-buttons move the cursor on the display and are used to change values.
3.1.1.8 Enter Push-button (Figure 3.1 Item 8)
The Enter Push-button has two functions; the first function selects a value to change that has been highlighted using
the arrow push-buttons, the second function stores the changed value in the Controller Module.
3.1.2 Rear Panel Detail (Figure 3.2)
The rear panel contains the interface connections for controlling the system. The following components are located on
the rear panel.
1. Power Entry Module
2. Fan
3. MOTOR Connector
4. AUX1 AUX2 Connector
5. CC TRIGGERS Connector
6. USB Connector
7. RS232 Connector
8. RS485 Connector
9. LOGIC I/O Connector
3.1.2.1 Power Entry Module (Figure 3.2 Item 1)
The power entry module contains a receptacle for a standard IEC power cord, an On (1) Off (0) switch, fuse holder
and fuses.
The design of the power entry module requires the line cord be disconnected before the fuse holder is removed. Refer
to the Title Page section of your manual for fuse information.
3.1.2.2 Fan (Figure 3.2 Item 2)
The fan keeps the devices in the Controller Module from getting too hot. Make sure the area around the fan is clear of
obstructions.

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3.1.2.3 MOTOR Connector (Figure 3.2 Item 3)
The Motor connector is used for making the electrical connections to the Motor
CAUTION
Never connect or disconnect the cable from this connector while power is on. Damage to the equipment
may result.
3.1.2.4 AUX1 AUX2 Connector (Figure 3.2 Item 4)
The AUX1 AUX2 Connector provides two outputs for triggering a variety of functions. Refer to section 3.3.9.2 for
additional information.
3.1.2.5 CC TRIGGERS Connector (Figure 3.2 Item 5)
The CC TRIGGERS (Contact Closure) connector provides two inputs (labeled 1 and 2) and a common for triggering a
variety of functions. Refer to section 3.3.9.1 for additional information.
3.1.2.6 USB Connector (Figure 3.2 Item 6)
The USB Connector provides an interface to control a variety of functions. The connector is a type-B device
connector. Refer to section 3.3.9.4 for additional information.
3.1.2.7 RS232 Connector (Figure 3.2 Item 7)
The RS232 interface provides control of all available functions and provides point-to-point communication. The
hardware is configured as Data Communications Equipment (DCE) standard. Refer to section 3.3.9.4 for additional
information.
1
2
3
4
5
6
7
8
9
Figure 3.2 Digispense 3009 Controller Module Rear Panel

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3.1.2.8 RS485 Connector (Figure 3.2 Item 8)
The RS485 Connector Provides control of all functions and allows for multi-drop communication. Refer to Section
3.3.9.4 for additional information.
3.1.2.9 LOGIC I/O Connector (Figure 3.2 Item 9)
The LOGIC I/O connector is used for making the electrical connection to the LOGIC I/O Interface Device. Refer to
section 3.3.9.3.
3.1.3 Fluid Movement
Fluid movement in the system is achieved by the displacement actions of the pump. A piston rotates in the pump
chamber moving fluid in and out of ports. The piston rotates to move a flat on the piston between the two ports to
achieve the desired fluid movement through the system. The movement of the piston is initiated by a Motor/Base
Module driven by a motor. The Controller Module provides the control and power to the motor to achieve the desired
fluid movement.
Fluid movement is controllable from two different contexts: Production Mode and Fluidic Setup Mode. Production
Mode is intended for normal controlled fluidic movement operations and Fluidic Setup Modes are intended for
preparing the entire fluidic system for those controlled operations.
3.1.4 Dispense Rate
The optimum value of the Dispense Rate needs to balance decreasing cycle times with an increasing risk of
cavitations of the fluid reducing repeatability. Also, since motor torque decreases with increasing speeds, the
probability of stalling the motor in the Motor/Base Module increases, especially when the viscosity of the fluid is high.
Advantages Disadvantages
Decreased Rates Lower probability of stalls& fluid cavitations Longer cycle time
Increase Rates Shorter cycle time Higher probability of stalls & fluid cavitations
3.1.5 Direction
The direction setting determines the direction of fluid movement through the Pump Module.
When the direction is forward, the piston rotates clockwise which causes fluid to move into one port and out of the
other.
When the direction is reverse, the piston rotates counter-clockwise which causes fluid to move through the ports in the
opposite direction relative to the forward setting.
3.1.6 Acceleration
The Acceleration setting determines how quickly the motor reaches the dispense rate from a stopped position. It is
also used to determine deceleration; how quickly the motor slows down when heading towards stop. Increasing the
acceleration may help increase the shearing of certain fluids from the tip improving repeatability. However, with higher
accelerations, high viscosity fluids may be more susceptible to causing the Motor/Base Module motor to stall.
Advantages Disadvantages
Decreased Acceleration Lower probability of stalls Less shear at tip
Lower probability of fluid cavitations Slightly longer cycle time
Increased Acceleration More shear at tip Higher probability of stalls
Slightly shorter cycle time Higher probability of fluid cavitations

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3.1.7 Drawback
Drawback is provided in Dispense and Meter modes to allow the fluid to move in the opposite direction after a
dispense to better separate the fluid at the tip. Often, high viscosity or “stringy” fluids are susceptible to poor
separation at the end of a dispense. Drawback provides a snapping motion in the fluid to attempt to shear it off at the
tip. There are three parameters available for configuration of Drawback: Drawback Volume, Drawback Rate, and
Drawback Dwell.
The Drawback Volume determines the amount of fluid to move backwards after a dispense. Typically, this is
configured for a small fraction of the dispense volume.
The Drawback Rate determines the rate of fluid movement during the backwards drawback.
The Drawback Dwell determines the amount of time the fluid movement pauses between the end of the cycle and the
beginning of the next cycle. Typically, this is left at the default value, but may be increased if it benefits the application.
3.1.8 Torque
The torque setting determines the peak current available to the motor. Increasing the torque decreases the
probability of stalling with high viscosity fluids. Decreasing the torque increases efficiency by decreasing steady state
heat loss in the motor when using low viscosity fluids.
Advantages Disadvantages
Decreased Torque Reduced heat loss in the motor Higher probability of stalls
Increased Torque Lower probability of stalls Increased heat loss in the motor
3.1.9 Initial Rate
The initial rate determines the speed at which acceleration starts. Increasing the initial rate may decrease the overall
dispense cycle time. Decreasing the initial rate may help overcome stalling with larger motors. Typically, this is left at
the default value.
3.2 ELECTRICAL
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this
device may not cause harmful interference, and (2) this device must accept any interference received, including
interference that may cause undesired operation. Industry Canada Compliance to CAN ICES-3 (A)/NMB-3(A).
3.3 STANDARD OPERATION
The Controller Module provides the controls for producing liquid flow via a positive displacement pumping mechanism.
The systems utilize solid-state electronics, stepping motor drives, and precision machined ceramic pump heads.
These components combine to provide exceptional accuracy and precision (0.1% or less is achievable), high
reliability, and low maintenance.
Volume commands for the Controller Module use number of full strokes. Rate commands are in revolutions per minute.
Pumping is started using the Start push-button based on the screen being viewed (Prime, Dispense, Meter). Push
the Stop push-button to stop Meter operation or to stop Prime and Dispense operation before their respective
volume setting is reached.

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3.3.1 Dispense Mode
Dispense Mode is the typical operating mode to use when dispensing fixed amounts of fluids. The amount of fluid to
dispense is determined by the calibration of the pump and the configured Dispense Volume. Each stroke of the pump
dispenses the calibrated pump volume. The repeatability of the dispense volume is dependent on many factors
including: tubing setup, selected tip, fluid characteristics, and pump characteristics, and fluidic movement profile.
Parameters such as Dispense Rate, Drawback, Drawback Rate, Drawback Dwell, and Acceleration provide
configuration of the fluidic movement profile to provide the flexibility to meet the needs of various applications. The
minimum volume of fluid that may be dispensed is 1 calibrated chamber volume, and the maximum volume of fluid
that may be dispensed is 10,000 calibrated chamber volumes.
3.3.2 Meter Mode
Meter Mode allows for variable fluid movement. The beginning and ending of the fluid movement may be initiated by
either the front panel start-stop buttons, RS232/RS485/USB commands or LOGIC I/O signals. However, the most
precise control of the start and stop of metering is via the LOGIC I/O signals.
Once initiated, fluid will Meter until stopped. If Drawback is enabled, it will be performed upon the stopping of the
Dispense. There are two stop modes available in Meter Mode: Stop Position and Stop Meter.
Stop Position is the most typical mode and ensures that upon a stop command, the pump continues to the
configured Stop Position. This implies that a Meter operation will always dispense an integer multiple of calibrated
chamber volumes.
Stop Immediate, on the other hand, will cause the pump to stop immediately upon receiving the stop command
(plus a little movement required for de-acceleration). This is typically used in conjunction with a dual-ended
motor/base to simulate continuous metering. This implies that the dispense volume will not be a multiple of the
calibrated chamber volume.
3.3.3 Prime Mode
Prime Mode is the most typically used Fluidic Setup Mode and is used to prime the fluidic tubing and components
from the reservoir through to the tip before Production Mode operation. Having Prime as a separate mode from
Dispense and Meter Mode permits selection of optimum values for priming, which may be different than optimum
values for Dispense and Meter. It is also often used in the Reverse Direction to remove the fluid from the fluidic
system after Production Mode operations are completed.
The minimum volume of fluid that may be moved during a prime operation is 1 calibrated chamber volume and
the maximum volume that may be moved is 60,000 calibrated chamber volumes. Once initiated, the Prime
operation will move the desired amount of fluid through the system unless stopped early.
NOTE
It is recommended to perform a Dispense in the desired Production Mode after a Prime operation in order to
properly setup the fluid for repeatable dispenses.
3.3.4 Display
The display provides an operator interface to all operating parameters in the Controller Module. New values can be entered
and current values displayed for all the functions of the system. The current operating mode and system status are shown
on the display. The display contains multiple interface screens each providing information to the operator.
The display shows system status, settings and general information. The display is divided into six fields as shown.
Following is a description of what will be displayed in each field.

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3
4
5
1
2
6
(FPB1) (FPB2) (FPB3) (FPB4)
NOTE
References to push-buttons for fields 3 through 6 refer to the push-button located below a word on the
display. For example, the push-button located under 'REFERENCE' will be called the Reference push-button.
These are referred to as Function Push-Buttons 1 through 4 (FPB1 - FPB4).
Field 1 - This field displays screen name and status information.
Field 2 - This field displays all the operating parameters.
Fields 3 thru 6 - These fields provide function legends for
the four function push-buttons directly below the screen.
NOTE
A legend does not appear if the function is not per-
mitted due to permission levels (section 3.2.6),
Configurable Input 2 (section 3.3.9.3) or the value of the
Serial Interface "k1" command (Table 3.8).
Field 5 is the FPB3 key described in the Reset Parameter
Warning screen (section 3.3.7.23).
3.3.5 Help
Help is available when selecting or entering new values by pressing the FPB1 push-button. Information pertaining to
the selected value will be displayed. Press the FPB1 key again to clear the help information from the screen.
3.3.6 Permission Levels
There are four levels of permission; Operator, I/O Test, Supervisor and Keylock. Each level allows access to selected
items on the display.
The permission level can be changed in the Change Permission screen (Section 3.2.7.8).
The highest level is Keylock. This level allows access to all items on all screens including the Front Panel Lock. The
most typical level is Supervisor, which allows access to all items on all screens other than the Front Panel Lock.
The I/O Test level allows access to the same items as the Operator except it also allows access to the I/O Test
screen. The Operator level does not allow changing system parameters. Recipes can be selected and loaded, but
not changed.
3.3.7 Screens
There are twenty screens used to setup, operate and exit the system. The most commonly used screens are shown in
Figure 3.3. Each screen contains information relating to operating the system. Table 3.1 lists each screen
alphabetically and provides a brief overview of its function. Figure 3.3 shows the basic screens and provides a map of
how to get to each screen. Transition between screens is limited by permission level, operating mode and interface
signals.

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Screen Description
Change Permission Allows changing the Permission level.
Dispense Displays total strokes, cycles, and allows changing volume, recipe, direction, rate and
drawback settings.
Drawback Allows changing drawback volume, drawback rate and drawback dwell.
Enter New Value Used for entering a numerical value.
Fault Displays the current fault if present.
Meter Displays total strokes, cycles, and allows changing recipe, direction, rate and draw-
back settings.
Power up Displays the controller type.
Prime Allows changing recipe, direction, rate and duration.
Recipe Used for saving a new recipe or retrieving an existing recipe.
Select New Value Used for selecting a new value from a list.
Setup A Displays recipe #, Permission level and allows changing Mode, Auto Retrigger and
Production Dwells settings.
Warning Recipe Exists Appears when you try to save a recipe using a previously used number.
Table 3.1 Standard Screen Information
POWER UP SCREEN
PRIME SCREEN
DISPENSE or
DRAWBACK SCREEN
METER SCREEN
These screens open
when a recipe button is
pressed.
RECIPE SCREEN
WARNING RECIPE
EXISTS SCREEN
SETUP A SCREEN
CHANGE PERMISSION
SCREEN
This screen opens when
This screen opens when
you press Enter to select
you press Enter to change
a value from a list.
a numerical value.
SELECT NEW VALUE
ENTER NEW VALUE
SCREEN
SCREEN
This screen opens
when a fault occurs.
Returns to Setup A
screen.
FAULT SCREEN
Figure 3.3 Standard Use Screen Navigation

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3.3.7.1 Power Up Screen
Keylock/Supervisor
D = Display P = Push-button Accessible I/O Test
C = Display/Change N = Not Accessible/Viewable Operator
0 DIGISPENSE 3009 <—status —>
2
3
4 IVEK CORPORATION
5 http://www.ivek.com
6
7 RECIPE = ##
8 MOTOR/BASE = #
9
10
11
12 Press function button below to proceed
13
if prime mode and dispense mode
14 *PRIME *DISPENSE CONTRAST
15 SCREEN SCREEN ADJUST
OR if dispense mode and disabled fluidic setup mode
14 DISPENSE CONTRAST
15 SCREEN ADJUST
OR if prime mode and disabled production mode
14 PRIME CONTRAST
15 SCREEN ADJUST
OR if disabled fluidic setup mode and production mode
14 SETUP A CONTRAST
15 SCREEN ADJUST
OR if NO motor/base selected
14 PRIME DISPENSE SETUP C CONTRAST
15 SCREEN SCREEN SCREEN ADJUST
OR if reference recommended
14 PRIME DISPENSE REFERENCE CONTRAST
15 SCREEN SCREEN ADJUST
OR if faulted
14 FAULT CONTRAST
15 SCREEN ADJUST
NOTE
*Field 3 will display PRIME SCREEN when in Prime
mode or AGITATE SCREEN when in Agitate mode.
* Field 4 will display DISPENSE SCREEN when
in Dispense mode or METER SCREEN when in
Meter mode.
----- Displays the Controller Module Status ........ D D D
----- Displays the current recipe.......................... D D D
----- Displays the motor/base selection............... D D D
The following screens are accessible from
this screen based on the system status.
Agitate.................................................................. P P P
Contrast Adjust .................................................... P P P
Dispense.............................................................. P P P
Fault..................................................................... P P P
Meter.................................................................... P P P
Prime.................................................................... P P P
Setup C................................................................ P P P

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Power Up Screen Description - The Power Up screen displays the current recipe and Motor/Base selection. The
permission level determines which push-buttons are available as shown.
The Start push-button is not functional while this screen is visible.
Status - The status indicates the operational state of the system. Refer to section 3.3.8 for an explanation of each
status type.
Recipe - The Recipe line shows the current recipe selected in the Recipe screen. "0" indicates values changed since
last "Get Recipe".
Motor/Base - The Motor/Base line shows the current Motor/Base selected in the Setup C screen. Refer to Table 3.3
for the Motor/Base selections.

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3.3.7.2 Prime Screen
Keylock/Supervisor
D = Display P = Push-button Accessible I/O Test
C = Display/Change N = Not Accessible/Viewable Operator
0 PRIME <—status —>
2
3 VOLUME PRIMED = ##,### STROKES
4
5
6 RECIPE = ##
7 PRIME DIRECTION = FORWARD
8 PRIME VOLUME = ##### STROKES
9 PRIMING RATE = #### RPM
10
11
12
13
if dispense mode
14 *DISPENSE SETUP A CHANGE GET
15 SCREEN SCREEN DIRECTION RECIPE
OR if disabled production mode
14 SETUP A CHANGE GET
15 SCREEN DIRECTION RECIPE
OR if NO motor/base selected
14 DISPENSE SETUP A SETUP C GET
15 SCREEN SCREEN SCREEN RECIPE
OR if reference required
14 DISPENSE SETUP A REFERENCE GET
15 SCREEN SCREEN RECIPE
OR if direction change disabled
14 DISPENSE SETUP A GET
15 SCREEN SCREEN RECIPE
OR if get recipe disabled
14 DISPENSE SETUP A CHANGE
15 SCREEN SCREEN DIRECTION
OR if direction change and get recipe disabled
14 DISPENSE SETUP A
15 SCREEN SCREEN
NOTE
* Field 3 will display DISPENSE SCREEN when in
Dispense mode or METER SCREEN when in Meter
mode.
----- Displays the Controller Module Status ........ D D D
----- Displays the volume dispensed during prime D D D
----- Displays the current recipe.......................... D D D
----- Display/change the prime direction ............. D D C
----- Display/change the prime duration.............. D D C
----- Display/change the priming rate.................. D D C
The following screens are accessible from
this screen based on the system status.
Dispense.............................................................. P P P
Change Direction ................................................. D D C
Get Recipe........................................................... P P P
Meter.................................................................... P P P
Setup A ................................................................ P P P
Setup C................................................................ P P P

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Prime Screen Description - The Prime screen displays the current Priming parameters and allows a user with
Supervisor permission to change the parameters. The current permission level determines which push-buttons are
available as shown.
Status - The status indicates the operational state of the system. Refer to section 3.3.8 for an explanation of each
status type.
Volume Primed - The Volume Primed is the total number of revolutions of the motor in during the current/last Prime
operation. The total strokes counter will go up to a maximum of 60,000.
Recipe - The Recipe line shows the current recipe selected in the Recipe screen. "0" indicates values changed since
last "Get Recipe".
Prime Direction - The Prime Direction is the direction of liquid flow through the Pump Module in Prime mode. The
direction is either Forward or Reverse. To change the direction either refer to "To change a value" or press the
Change Direction push-button.
Prime Volume - The Prime Volume is the number of strokes (revolutions) the motor will turn during a Prime
operation. The range is 1 to 60,000 with an increment value of 1.
Priming Rate - The Priming Rate is the speed of the motor in revolutions per minute (RPM) during a Prime operation.
The range is 1 RPM to 1,500 RPM with an increment value of 1.
To change a value;
1. Press the Arrow push-buttons to highlight the parameter.
2. Press the Enter push-button to bring up either the Select New Value or Enter New Value screen.
3. In the Select New Value screen use the up and down arrow push-buttons to select the value. In the Enter New
Value screen press the Minimum or Maximum push-buttons to select the desired value or use the left and right
arrow push-buttons to select the digit and the up and down arrow push-buttons to change the digit's value.
4. Press the Enter push-button.
NOTE
Changing Prime Volume, Prime Rate or Prime Direction does not affect the settings of Dispense and Meter
mode. However, they do affect Agitate mode.

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3.3.7.3 Dispense Screen
Keylock/Supervisor
D = Display P = Push-button Accessible I/O Test
C = Display/Change N = Not Accessible/Viewable Operator
0 DISPENSE <—status —>
2
3 TOTAL VOLUME = ########## STROKES
4 TOTAL CYCLES = ##########
5
6 RECIPE = ##
7 DIRECTION = FORWARD
8 DISPENSE VOLUME = ##### STROKES
9 DISPENSE/METER RATE = #### RPM
10
11
12 DRAWBACK = DISABLED
13
if prime mode
14 *PRIME SETUP A GET
15 SCREEN SCREEN RECIPE
OR if disabled fluidic setup mode
14 SETUP A GET
15 SCREEN RECIPE
OR if NO motor/base selected
14 PRIME SETUP A SETUP C GET
15 SCREEN SCREEN SCREEN RECIPE
OR if reference recommended
14 PRIME SETUP A REFERENCE GET
15 SCREEN SCREEN RECIPE
OR if get recipe disabled
14 PRIME SETUP A
15 SCREEN SCREEN
NOTE
* Field 3 will display PRIME SCREEN when in Prime mode or
AGITATE SCREEN when in Agitate mode.
----- Displays the Controller Module Status ........ D D D
----- Displays the total number of strokes ........... D D D
----- Displays the total number of cycles............. D D D
----- Displays the current recipe.......................... D D D
----- Display/change direction.............................. D D C
----- Display/change the dispense volume.......... D D C
----- Display/change the dispense/meter rate..... D D C
----- Display/switches to the drawback screen.... D D C
The following screens are accessible from
this screen based on the system status.
Prime.................................................................... P P P
Setup A ................................................................ P P P
Get Recipe........................................................... P P P
Agitate.................................................................. P P P
Setup C................................................................ P P P

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Dispense Screen Description - The Dispense screen displays the current Dispense parameters and allows a user
with Supervisor permission to change the parameters. The current permission level determines which push-buttons
are available as shown.
Status - The status indicates the operational state of the system. Refer to section 3.3.8 for an explanation of each
status type.
Total Volume - Total Volume is the total number of strokes of the motor in Dispense (and Meter) modes. The total
strokes counter will go up to 3,999,999,999 before restarting at 0.
Total Cycles - Total Cycles is the total number of completed dispense/meter cycles in Dispense (and Meter) modes.
The total cycles counter will go up to a maximum of 3,999,999,999 before restarting at 0.
Recipe - The Recipe line shows the current recipe selected in the Recipe screen. "0" indicates values changed since
last "Get Recipe".
Direction - The Direction is the direction of liquid flow through the Pump Module for Dispense (and Meter) modes.
The direction is either Forward or Reverse.
Dispense Volume - The Dispense Volume is the number of strokes required for a dispense. The range is 1 to 10,000
with an increment value of 1.
Dispense/Meter Rate - The Dispense/Meter Rate is the speed of the motor in revolutions per minute (RPM) during
the Dispense (and Meter) operation. The range is 1 RPM to 1,500 RPM with an increment value of 1.
Drawback - Selecting Drawback will bring you to the Drawback screen. If the Drawback Volume setting is 0.00 the
Meter screen will show drawback as disabled. Any other Volume setting will show drawback as Enabled.
To change a value;
1. Press the Arrow push-buttons to highlight the parameter.
2. Press the Enter push-button to bring up either the Select New Value or Enter New Value screen.
3. In the Select New Value screen use the up and down arrow push-buttons to select the value. In the Enter New
Value screen press the Minimum or Maximum push-buttons to select the desired value or use the left and right
arrow push-buttons to select the digit and the up and down arrow push-buttons to change the digit's value.
4. Press the Enter push-button.
NOTE
Changing Direction, Dispense/Meter Rate or Drawback does not affect the settings of Prime or Agitate mode.
However, they do affect Meter mode.

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29 October, 2019 IVEK Corp. P03R017E
3.3.7.4 Meter Screen
Keylock/Supervisor
D = Display P = Push-button Accessible I/O Test
C = Display/Change N = Not Accessible/Viewable Operator
0 METER <—status —>
2
3 TOTAL VOLUME = ########## STROKES
4 TOTAL CYCLES = ##########
5
6 RECIPE = ##
7 DIRECTION = FORWARD
8
9 DISPENSE/METER RATE = #### RPM
10 METER STOP = STOP POSITION
11
12 DRAWBACK = DISABLED
13
if prime mode
14 *PRIME SETUP A GET
15 SCREEN SCREEN RECIPE
OR if disabled fluidic setup mode
14 SETUP A GET
15 SCREEN RECIPE
OR if NO motor/base selected
14 PRIME SETUP A SETUP C GET
15 SCREEN SCREEN SCREEN RECIPE
OR if reference required
14 PRIME SETUP A REFERENCE GET
15 SCREEN SCREEN REQUIRED RECIPE
OR if get recipe disabled
14 PRIME SETUP A
15 SCREEN SCREEN
NOTE
* Field 3 will display PRIME SCREEN when in Prime mode or
AGITATE SCREEN when in Agitate mode.
----- Displays the Controller Module Status ........ D D D
----- Displays the total number of strokes ........... D D D
----- Displays the total number of cycles............. D D C
----- Displays the current recipe.......................... D D D
----- Display/change direction.............................. D D C
----- Display/change the rate............................... D D C
----- Display/change the meter stop mode.......... D D C
----- Display/switches to the drawback screen.... P P C
The following screens are accessible from
this screen based on the system status.
Prime.................................................................... P P P
Setup A ................................................................ P P P
Get Recipe........................................................... P P P
Agitate.................................................................. P P P
Setup C................................................................ P P P

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29 October, 2019 IVEK Corp. P03R017E
Meter Screen Description - The Meter screen displays the current Metering parameters and allows a user with Supervisor
permission to change the parameters. The current permission level determines which push-buttons are available as shown.
Status - The status indicates the operational state of the system. Refer to section 3.3.8 for an explanation of each
status type.
Total Volume - Total Volume is the total number of strokes of the motor in Meter (and Dispense) modes. The total
strokes counter will go up to a maximum of 3,999,999,999 before restarting at 0.
Total Cycles - Total Cycles is the total number of dispenses in Meter (and Dispense) modes. The total cycles counter
will go up to a maximum of 3,999,999,999 before restarting at 0.
Recipe - The Recipe line shows the current recipe selected in the Recipe screen. "0" indicates values changed since
the last "Get Recipe".
Direction - The Direction is the direction of liquid flow through the Pump Module for Meter (and Dispense) modes.
The direction is either Forward or Reverse.
Meter Stop - The Meter Stop determines where the piston stops in Meter mode (either Stop Position or Immediate). If
Drawback is enabled in Meter mode, this setting is ignored and "Stop Position" is used.
Dispense/Meter Rate - The Dispense/Meter Rate is the speed of the motor in revolutions per minute (RPM) during
the Meter (and Dispense) operation. The range is 1 RPM to 1,500 RPM with an increment value of 1.
Drawback - Selecting Drawback will bring you to the Drawback screen. If the Drawback Volume setting is 0.00 the
Meter screen will show drawback as disabled. Any other Volume setting will show drawback as Enabled.
To change a value;
1. Press the Arrow push-buttons to highlight the parameter.
2. Press the Enter push-button to bring up either the Select New Value or Enter New Value screen.
3. In the Select New Value screen use the up and down arrow push-buttons to select the value. In the Enter New
Value screen press the Minimum or Maximum push-buttons to select the desired value or use the left and right
arrow push-buttons to select the digit and the up and down arrow push-buttons to change the digit's value.
4. Press the Enter push-button.
NOTE
Changing Direction, Dispense/Meter Rate or Drawback does not affect the settings of Prime or Agitate mode.
However, they do affect Dispense mode.

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3.3.7.5 Setup A Screen
Keylock/ Supervisor
D = Display P = Push-button Accessible I/O Test
C = Display/Change N = Not Accessible/Viewable Operator
0 SETUP A <—status —>
2
3 RECIPE = ##
4
5 PRODUCTION MODE = DISPENSE
6 FLUIDIC SETUP MODE = PRIME
7
8 AUTO RETRIGGER = DISABLED
9 PRODUCTION DWELLS = DISABLED
10 FRONT PANEL LOCK = DISABLED
11POWER-UP PERMISSION = LAST AT POWER OFF
12 CURRENT PERMISSION = OPERATOR
13
if prime mode
14 *PRIME SETUP B SAVE
15 SCREEN SCREEN RECIPE
OR if disabled production mode and fluidic setup mode
14 GET SETUP B SAVE
15 RECIPE SCREEN RECIPE
OR if dispense mode and disabled fluidic setup mode
14 *DISPENSE SETUP B SAVE
15 SCREEN SCREEN RECIPE
OR if faulted
14 GET SETUP B FAULT SAVE
15 RECIPE SCREEN SCREEN RECIPE
OR if prime mode and save recipe disabled
14 PRIME SETUP B
15 SCREEN SCREEN
NOTE
*Field 3 will display PRIME SCREEN when in Prime mode or
AGITATE SCREEN when in Agitate mode.
* When Fluidic Setup Mode is disabled, Field 3 will display
DISPENSE SCREEN when in Dispense mode or METER
SCREEN when in Meter mode.
----- Displays the Controller Module Status ........ D D D
----- Displays the current recipe.......................... D D D
----- Display/change the production mode .......... D D C
----- Display/change the fluidic setup mode........ D D C
----- Display/change the auto retrigger setting.... D D C
----- Display/change the production dwells setting P P P
----- Display/change the front panel lock setting. D D *
----- Display/change the power up permission.... D D C
----- Display/change the current permission ....... D D C
The following screens are accessible from
this screen based on the system status.
Agitate.................................................................. P P P
Save Recipe......................................................... P P P
Prime.................................................................... P P P
Setup B ................................................................ P P P
Dispense.............................................................. P P P
Meter.................................................................... P P P
Change Permission.............................................. P P P
* D for Supervisor
C for Keylock

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29 October, 2019 IVEK Corp. P03R017E
Setup A Screen Description - The Setup A screen displays some of the higher level settings for the Controller
Module and allows a user with Supervisor permission to change the parameters. The current permission level
determines which push-buttons are available as shown.
Status - The status indicates the operational state of the system. Refer to section 3.3.8 for an explanation of each
status type.
Recipe - The Recipe line shows the current recipe selected in the Recipe screen. "0" indicates values changed since
last "Get Recipe".
Production Mode - The Production Mode indicates the current mode of operation. The mode can either be Dispense,
Meter or Disabled.
Fluidic Setup Mode - The Fluidic Setup Mode indicates the current mode of operation. The mode can either be
Prime, Agitate or Disabled.
Auto Retrigger - Refer to Section 3.3.7.10.
Production Dwells - Refer to Section 3.3.7.11.
Front Panel Lock - The Front Panel Lock locks certain functions based on the selection. The following list shows the
available settings and locked function(s).
Settings Locked Function
DISABLED Nothing
RS Recipe Save
RS, VC Recipe Save, Value Change
RS, VC, PD Recipe Save, Value Change, Prime Direction
RS&G, VC Recipe Save and Get, Value Change
RS&G, VC, PD Recipe Save and Get, Value Change, Prime Direction
RS&G, VC, PD, S Recipe Save and Get, Value Change, Prime Direction, Start & Stop
Power-Up Permission - The Power-Up Permission configures the current setting for the permission when the
Controller Module is powered on. The mode can be either Operator or Last At Power Off.
Current-Permission - Refer to Section 3.2.7.8.
To change a value;
1. Press the Arrow push-buttons to highlight the parameter.
2. Press the Enter push-button to bring up either the Select New Value or Enter New Value screen.
3. In the Select New Value screen use the up and down arrow push-buttons to select the value. In the Enter New
Value screen press the Minimum or Maximum push-buttons to select the desired value or use the left and right
arrow push-buttons to select the digit and the up and down arrow push-buttons to change the digit's value.
4. Press the Enter push-button.