Ivoclar digital PrograPrint PR5 User manual

ivoclardigital.com
PrograPrint PR5
Operating Instructions

Table of Contents
3
Table of Contents
1 About this Document 6
1.1 Target groups 6
1.2 Signs and symbols 7
1.3 Abbreviations 8
1.4 Revisions and validity 8
1.5 Documents of equal applicability and required files 9
2Safety 10
2.1 Intended use 10
2.2 Operator's obligations 12
2.3 Personnel qualifications 12
2.4 Staff obligations 12
2.5 Personal protective equipment 13
2.6 Working areas, potential hazards and safety equipment on the device 14
2.7 Safety instructions for potential hazard areas 17
2.8 Safety information for the individual operating phases 19
3 Design and Function 21
3.1 Marking and labelling of PrograPrint PR5 23
3.2 PrograPrint PR5 design 25
4 Transporting and Setting Up the Device 35
4.1 Choosing the location site 35
4.2 Transporting the device to the place of operation 36
4.3 Unpacking and setting up the device 37
4.4 Checking delivery contents and condition 41
5 Initial Operation 42
5.1 Connecting the device to the power supply 42
5.2 Connecting the device to the local network (LAN) (optional) 43
5.3 Inserting / replacing the collecting bottle 44
5.4 Switching the device on for the first time 46
5.5 Starting operation of the “
PrograPrint Manager ” on the CAM PC 47

Table of Contents
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6 Working with the User Interface 52
6.1 Overview of the start screen 53
6.2 Main menu [Jobs] 55
6.3 Main menu [Device status] 60
6.4 Main menu [Settings] 61
7 Entering General Settings in the User Interface 63
7.1 Showing the software version and performing a software update 63
7.2 Setting the user interface language 64
7.3 Setting the date 64
7.4 Setting the time 65
7.5 Setting the melody 65
7.6 Adjusting the volume 66
8 Processing Print Jobs 67
8.1 Transferring print jobs to the printer 68
8.2 Deleting a print job 71
8.3 Preparing a print job 72
8.4 Starting a print job 84
8.5 Cancelling a print job 86
8.6 Procedure in case of failed print jobs 87
8.7 Completing a print job 88
8.8 Changing the material or replacing the empty material bottle 92
8.9 Replacing the tank 99
8.10 Shutting the device down and switching it off 100
9 Device Messages and Troubleshooting 101
9.1 Messages in the user interface 101
9.2 Status of the Operating Status Display 101
9.3 Troubleshooting / error table 102
9.4 Checking the printing quality 105
9.5 Disengaging the hood interlock in case of error 106
9.6 Changing the fuses 107

Table of Contents
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10 Cleaning and Maintenance Work for the User 109
10.1 Cleaning and maintenance table 110
10.2 Preparing for cleaning 112
10.3 Cleaning the build chamber and the build platform support 112
10.4 Cleaning the glass pane in the build chamber 113
10.5 Cleaning the housing and the hood 114
10.6 Cleaning the cartridge, tank and tank foil 114
10.7 Finishing the cleaning procedure 115
11 Decommissioning 116
11.1 Storing the device 116
11.2 Disposal of the device and materials 116
12 Repair 117
12.1 Authorized service partners 117
12.2 Sending defective devices for repair 117
13 Technical Data 118
13.1 Classifications 118
13.2 Radio characteristics 119
13.3 Measurements, weight 119
13.4 Ambient conditions 119
13.5 Electrical data 120
14 Appendix 121
14.1 Scope of delivery 121
14.2 Ordering spare parts 122
14.3 Recommended additional accessories 122
14.4 Approved materials 122
14.5 CE marking / Declaration of Conformity 123

About this Document
6
1 About this Document
These Operating Instructions will familiarize you with the PrograPrint PR5 features.
PrograPrint PR5 is a modern 3D printer for use in dentistry. This device has been developed
and produced according to the state-of-the-art technology.
Improper use can be dangerous. Please observe the relevant safety instructions and read the
Operating Instructions carefully.
These Instructions are an integral part of the device and are valid for all machine versions
indicated.
The Operating Instructions describe the safe and correct use in all phases of operation.
Should you lose these Operating Instructions, you can download them from
www.ivoclarvivadent.com.
For all types of technical questions, please contact your authorized service partner.
1.1 Target groups
Target group Duties
Operator •Keep these Operating Instructions
available at the place where the device is
used, also for future use.
•Request personnel read and observe
these Operating Instructions and the
documents of equal applicability, in
particular the safety instructions and
warnings (“Safety”, page 10).
•Observe additional device-related
stipulations and regulations.
Dental technician •Read and observe these Operating
Instructions and the documents of equal
applicability, in particular the safety
instructions and warnings (“Safety”,
page 10).
Qualified dental staff members
Authorized Ivoclar Vivadent service partner

About this Document
7
1.2 Signs and symbols
1.2.1 Warnings
Warnings are used in these Operating Instructions to warn you of a risk of injury to persons
and/or damage to property.
1. Please always read and observe these warnings.
2. Follow all measures marked with the warning symbol and warning word.
Depending on the severity and probability of the danger, the following warning levels are
distinguished:
Explanation of the structure of a warning:
WARNING WORD! Name of source of danger, cause of hazard or type of risk.
Consequences of non-compliance with instructions.
Action in order to avoid danger.
Example of a warning:
WARNING! Risk of injury due to heavy lifting.
Injuries to the back due to overloading.
Only lift the device with the aid of the pallet truck.
Unpack the device only after transportation.
Warning
symbol Warning word Danger level
Consequences resulting
from non-observance
DANGER Immediate imminent
danger
Death, severe personal
injury
WARNING Potential danger Death, severe personal
injury
CAUTION Potential danger Slight personal injury
- NOTICE Potential danger Damage to property

About this Document
8
1.2.2 Signs and symbols
1.3 Abbreviations
1.4 Revisions and validity
Symbol Meaning
Additional information, e.g. for better understanding, for simplifying
workflows or for further information.
Prerequisite which must be followed before the subsequent actions can be
performed.
Individual steps which you must perform.
1., 2. Several steps that you must perform in the given order.
The result indication of an operation step or several steps, for success control.
Abbreviation Meaning
CAM Computer-aided manufacturing.
This term designates the use of software that is independent of the
machine to generate the NC code.
EMC Electromagnetic compatibility.
This term describes the interference tolerance of electrical or electronic
devices with their surroundings.
LAN Local area network
OSD Optical status display
STL Standard tessellation language
This term designates a file format for the transfer of data to the
CAM software.
WLAN Wireless Local Area Network
This term designates a local wireless network.
Version Date
Amendments to the
previous version
1.0 2019-07 First production
2.0 2019-09 CE marking / Declaration of
Conformity
3.0 2019-11 Revision
4.0 2020-06 Revision

About this Document
9
1.5 Documents of equal applicability and required files
For details on the documents of equal applicability, please contact your local trade partner or
go the download section of Ivoclar Vivadent at http://www.ivoclarvivadent.com.
In the download section, you can find additional files, such as :
•Installation file for the software “PrograPrint Manager”
•Build styles for the software “CAMbridge”
•DME file for the software “Dental System”
Document Explanation
Instructions for Use for the
different materials
Information about the use of the materials to be
processed
Operating Instructions for the
cleaning unit PrograPrint Clean
Information about requirements that must be
observed for the transport, set-up and use of
PrograPrint Clean
Operating Instructions for the
post-curing unit PrograPrint Cure
Information about requirements that must be
observed for the transport, set-up and use of
PrograPrint Cure
PrograPrint Workflow Manual Short instructions on the entire workflow of the
PrograPrint system
Instructions for Use for
CAMbridge
Manual for the CAM software "CAMbridge"
Short Instructions for:
•PrograPrint PR5
•PrograPrint Clean
•PrograPrint Cure
Excerpt of operation-relevant topics from the
respective Operating Instructions

Safety
10
2Safety
WARNING! Improper use of the device.
Hazard to the user.
The safety chapter contains important information on the safety of the device: Please read
thoroughly prior to installation and operation.
The device is built according to state-of-the-art technology and recognized safety regulations.
Nevertheless, operation bears the risk of injury to the user or third parties. Moreover,
impairments of the device and other property are possible.
2.1 Intended use
PrograPrint PR5 has been designed for 3D printing in dental technology using the following
materials:
•ProArt Print Wax (burn-out material for the press technique)
•ProArt Print Model (material for the fabrication of the dental working models)
•ProArt Print Splint (material for the fabrication of dental drilling templates and splints)
Use PrograPrint PR5 exclusively for this purpose.
In the case of damage caused by improper use or failure to observe the Operating Instructions,
all liability and guarantee claims are void.
Please note that only the materials and cleaning agents approved by the manufacturer ensure
processing without damage to the machine.
Only approved materials can be identified by the PrograPrint PR5 by means of the
corresponding RFID code on the material bottle and on the cartridge and used accordingly so
that misapplication is virtually impossible.
All information regarding material and application extensions corresponds to the state of
knowledge at the time of going to print. For additional details, go to http://
www.ivoclarvivadent.com.
The use of materials from other manufacturers is not recommended due to the lack of
coordination with the printing/fabrication process.

Safety
11
2.1.1 Potential improper use
The device is not suitable for 3D printing procedures outside of the dental field.
The following is considered as misuse of the system:
•Non-compliance with the specified intended use, intended user or intended environment
•Modifications, maintenance and repairs without prior authorization by Ivoclar Vivadent
•Operation with inappropriate parameters
Improper use of the device can lead to the following:
•Danger for patient and operating personnel
•Impairment of the operability of the device
Ivoclar Vivadent assumes no liability for damage resulting from improper use.
Typical misapplications of the device to be avoided:
2.1.2 Intended user
The device may only be operated by dental technicians and qualified dental staff for the
fabrication of dental objects for dental applications.
The user is responsible for selecting the correct device settings.
2.1.3 Intended environment
The device is only permitted for use in closed rooms within the specified ambient conditions
(“Ambient conditions for operation”, page 119) and in compliance with the requirements for
safe installation (“Choosing the location site”, page 35).
Improper use Consequences
Use of non-approved materials The device cannot execute any printing jobs
Incorrect cleaning and disposal (build
platform, build chamber, hood etc.)
•Skin irritations
•Environmental damage
•Damage to the device
Operation without cartridge or build
platform
Damage to the device
Operation with incorrectly inserted
cartridge or build platform
•Damage to the device
•Deficient printed object
Shut-down of the device by the user during
printing
Deficient printed object
Mixing of different materials •Health damage of the patient
•Cross-contamination of materials
•Deficient printed object
•Damage to the material, cartridge and
material bottle

Safety
12
2.2 Operator's obligations
The operator is responsible for the safe operation of the device.
Ensure compliance and control:
a. Intended use
b. Statutory or other safety and accident prevention regulations
Only operate the device in a technically perfect condition, in a proper, safety-conscious
and risk-conscious manner and while observing these Operating Instructions.
Keep these instructions and all documents of equal applicability complete, legible and
accessible to personnel at all times.
2.3 Personnel qualifications
Ensure that the personnel assigned to work with the device have read and understood
these instructions and all documents of equal applicability, in particular safety,
maintenance and repair information, before starting work.
Ensure that personnel is aware of hazards and safety equipment (“Working areas,
potential hazards and safety equipment on the device”, page 14).
Manage the responsibilities, competences and monitoring of staff.
All work must be carried out by qualified technical staff only.
Personnel to be trained should only be working with the device under the supervision of
qualified technical staff.
2.4 Staff obligations
Only operate the device in a technically perfect condition, in a proper, safety-conscious
and risk-conscious manner and while observing these Operating Instructions.
Refrain from any process that could endanger staff or third parties.
In the case of safety-related malfunctions, switch off the device immediately and allow the
fault to be rectified by the person responsible.
In all cases of doubt regarding the safety of the device, switch off the device and prevent
further use.
In addition to the overall documentation, legal or other safety and accident prevention
regulations including the applicable standards and guidelines of the country in which the
device is operated must be complied with.
Do not wear jewellery such as rings, bracelets or watches when working on the device,
especially when cleaning the build chamber, to prevent cutting injuries or bruising.

Safety
13
2.5 Personal protective equipment
If loud operating noises cannot be prevented, use hearing protectors during printing.
For the protection against material and cleaning agent vapours or other dental material
particles while working with cartridges or material bottles or during cleaning, wear
protective masks (half mask with protection class FFP3), gloves and protective gear
suitable for the respective material (see also Instructions for Use or the materials,
“Documents of equal applicability and required files”, page 9).

Safety
14
2.6 Working areas, potential hazards and safety equipment on the
device
As an operator, you are working at the areas described below.
The device is built according to state-of-the-art technology and recognized technical safety
regulations. Hazardous areas, which cannot be avoided by design, are equipped with
appropriate protective devices. Nevertheless, if the machine is used improperly, there is a
danger to life or risk of injury to the user or third parties. In addition, the devices or dental
applications may become damaged.
The working areas, their potential hazards and applicable safety measures are shown below:
1
2
3
4

Safety
15
The hood (1) of the printer can only be opened once the build platform (2) is in the home
position (highest position) after a print job as depicted. As soon as the movement of the build
platform is complete, the hood is automatically unlocked.
No.
Working
area Tasks / Work Type of hazard
Safety
equipment
Protective
effect
1Hood •Access to the
build
chamber
•Mounting
the build
platform and
cartridge
•Cleaning of
the build
chamber
with the
printer
switched off
Mechanical
hazards
•Safety lock
of the hood.
Access to the
build
chamber is
not possible
while the
build
platform is
moving.
•The printer
does not
start with
the hood
open.
Protection
against crushing
Cushioning of
the hood
against
slamming shut
Premature
polymerization
of the material
in the cartridge
due to incident
light.
Contamination
of the material
•Acoustic
signal
(Close hood)
•Tinted
window
•Protection
against
damage to
the printer
•Protection of
the material
2Build
platform
Creation of the
printed objects
Mechanical
hazards by the
build platform
falling down
•Construction-
safe design
•Fixation
lever
Protection
against crushing
Leaking,
slopping over
material due to
the build
platform
falling down
into the filled
cartridge
•Protection
against
health
impairments
•Protection
against
environ-
mental
damage

Safety
16
3 Cartridge Material supply
for print jobs
Leaking,
slopping over
material during
transport of
the cartridge.
Dripping build
platform
•Handle at
the bottom
section, not
the top
section
•Accidental
swivelling
impeded by
the handle
at the
bottom
section
•Protection
against
health
impairments
•Protection
against
environ-
mental
damage
Wrap around
rim at the top
edge
4Material
bottle
Material supply
for print jobs
Leaking,
slopping over
material during
transport,
opening or
handling of the
bottle
•Robust
design of
the material
bottle
•Material
bottle can
be held
stable and
does not
give in to
pressure
•Protection
against
health
impairments
•Protection
against
environ-
mental
damage
No.
Working
area Tasks / Work Type of hazard
Safety
equipment
Protective
effect

Safety
17
2.7 Safety instructions for potential hazard areas
2.7.1 Electromagnetic waves
Even though the valid standards are observed, it is possible that the device reacts to radio
frequency interference or the operation of other devices in the immediate vicinity.
Do not operate devices that generate electromagnetic waves in the same room as this
device.
Take appropriate measures in the case of radio interference, e.g. a new orientation, a new
device position or electromagnetic shielding.
Only use the original accessories recommended and supplied by the manufacturer. Failure
to do so can result in increased interference emissions or decreased immunity of the
device.
2.7.2 Mechanics
Whilst the device is in operation, there are the following risks in the build chamber:
•Risk of crushing
•Risk of damage to the device
To prevent injury of the user in the inner chamber of the device, never remove the housing
cover and do not open the hood by force while the device is in operation.
Do not use the device when the hood is damaged (cracks, holes, missing window etc.).
2.7.3 Electrical safety
If covers are opened or parts are removed which are only accessible with tools, voltage-
carrying components may be exposed. The plugs may also be under voltage. There is a risk of
electric shock.
Electrical work must only be carried out by your authorized service partner.
Before connecting the device, check that the supply voltage and frequency are correct at
the point of installation (“Electrical data”, page 120 and the information on the type
plate, see “Marking and labelling of PrograPrint PR5”, page 23).
To avoid injury to the user and for cooling reasons and fire protection, never remove the
housing covers.
For installation, observe the requirements of the manufacturer for house installation
(“Documents of equal applicability and required files”, page 9).
To prevent the risk of electric shock, connect the device only to a power supply with a
protective conductor.
The mains plug is used as a supply circuit disconnecting means. Always connect the mains
plug to an easily accessible protective contact socket.
Connect the grounded and freely accessible protective contact socket to a separately
secured circuit.
Make sure that the protective contact socket is equipped with a residual current circuit
breaker (FI).

Safety
18
Connect the printer to a separately secured circuit or make sure that no devices are
connected that cause severe supply voltage fluctuations when switched on. These
fluctuations interfere with the electronic controls and may cause failure of the system.
Disconnect power before cleaning and maintenance work approved to be performed by
the user.
If you need to disconnect the unit from the power supply at a later time: Disconnect the
plug from the protective-contact mains socket, not from the device.
2.7.4 Hazardous materials
Incorrect handling of the device, of the accessories or non-compliance with the processes
described in these Operating Instructions may lead to contact of the user with unpolymerized
material. This may results in health damages, e.g. skin irritations.
Depending on the material, there is a risk of skin irritations, allergic reactions or respiratory
diseases without the corresponding safety precautions.
The Instructions for Use of the materials must be observed (“Documents of equal
applicability and required files”, page 9).
Wear protective gear (“Personal protective equipment”, page 13).
Make sure that the room is sufficiently ventilated during work with the materials or
material bottles.

Safety
19
2.8 Safety information for the individual operating phases
2.8.1 Transport
Only transport the device according to the description in these Operating Instructions
(“Transporting and Setting Up the Device”, page 35).
In order to avoid corrosion on the device and subsequent damage to the device, transport
and store the device only within the permissible temperature range and ambient
conditions (“Ambient conditions”, page 119).
2.8.2 Initial operation
Ensure that this device is only operated by authorized and trained specialists.
If the device has been stored in a cold environment or at high humidity, maintain a drying
or temperature adjustment time of approx. 4 hours (without voltage) at room
temperature before initial operation.
Before connecting the device, check that the supply voltage and frequency are correct at
the point of installation (“Electrical data”, page 120).
Observe the requirements regarding the location (“Choosing the location site”, page 35)
and the ambient conditions (“Ambient conditions”, page 119).
2.8.3 Operation
Ensure that this device is only operated by authorized and trained specialists.
Keep unauthorized persons, such as patients, children and animals, away from the unit.
In all cases of doubt regarding the safety of the device, switch off the device and take
suitable measures to prevent further use.
Prior to connecting power or operation, check the device, the accessories and protective
equipment for any damage.
Do not use damaged, non-functioning equipment or accessories; instead notify your
authorized service partner.
In order to ensure the product reliability and warranty services, the device must be
exclusively operated with the original accessories from Ivoclar Vivadent and in particular
the original power cord. The user bears the risk when using non-approved accessories.
Ivoclar Vivadent recommends using only approved materials to ensure process reliability.
Never bypass the safety equipment of the machine or set it out of operation (“Working
areas, potential hazards and safety equipment on the device”, page 14).
Only operate the device when the build chamber is closed.
To avoid damaging the unit and reducing the performance, follow the cleaning
instructions and cycles (“Cleaning by the user”, page 20 and “Cleaning and Maintenance
Work for the User”, page 109).
Only operate the device unsupervised if the operating conditions for unsupervised
operation described below are fulfilled.

Safety
20
Unsupervised operation:
The machine may be operated unsupervised, provided the national and local laws and
provisions allow for such action and provided that they are observed. Furthermore, the
requirements of the respective insurance company must be met.
Never use the device if the build chamber is heavily soiled.
Protect the device against unauthorized access.
2.8.4 Cleaning by the user
Only clean as specified in these Operating Instructions and observe the related safety
regulations (“Cleaning and Maintenance Work for the User”, page 109)
2.8.5 Improper maintenance, modifications and repairs
Improper service and improper repairs or modifications will endanger patients and users and
result in damage to the device and the final products.
Should you carry out any repairs or maintenance of the device or make modifications or
remove the housing without prior written consent by an authorized service partner, all
warranty claims are void.
Unauthorized opening and removal of components can expose voltage-carrying components.
The plugs may also be under voltage. There is a risk of electric shock!
Maintenance as well as repairs of damaged safety equipment or machine parts must only
be carried out by a service partner authorized by Ivoclar Vivadent.