Ivoclar digital PrograPrint PR5 User manual

ivoclardigital.com
PrograPrint PR5
Operating Instructions

Table of Contents
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Table of Contents
1 About this Document 6
1.1 Target groups 6
1.2 Signs and symbols 7
1.3 Abbreviations 8
1.4 Revisions and validity 8
1.5 Documents of equal applicability and required files 9
2Safety 10
2.1 Intended use 10
2.2 Operator's obligations 12
2.3 Personnel qualifications 12
2.4 Staff obligations 12
2.5 Personal protective equipment 13
2.6 Working areas, potential hazards and safety equipment on the device 14
2.7 Safety instructions for potential hazard areas 17
2.8 Safety information for the individual operating phases 19
3 Design and Function 21
3.1 Marking and labelling of PrograPrint PR5 23
3.2 PrograPrint PR5 design 25
4 Transporting and Setting Up the Device 35
4.1 Choosing the location site 35
4.2 Transporting the device to the place of operation 36
4.3 Unpacking and setting up the device 37
4.4 Checking delivery contents and condition 41
5 Initial Operation 42
5.1 Connecting the device to the power supply 42
5.2 Connecting the device to the local network (LAN) (optional) 43
5.3 Inserting / replacing the collecting bottle 44
5.4 Switching the device on for the first time 46
5.5 Starting operation of the “
PrograPrint Manager ” on the CAM PC 47

Table of Contents
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6 Working with the User Interface 52
6.1 Overview of the start screen 53
6.2 Main menu [Jobs] 55
6.3 Main menu [Device status] 60
6.4 Main menu [Settings] 61
7 Entering General Settings in the User Interface 63
7.1 Showing the software version and performing a software update 63
7.2 Setting the user interface language 64
7.3 Setting the date 64
7.4 Setting the time 65
7.5 Setting the melody 65
7.6 Adjusting the volume 66
8 Processing Print Jobs 67
8.1 Transferring print jobs to the printer 68
8.2 Deleting a print job 71
8.3 Preparing a print job 72
8.4 Starting a print job 84
8.5 Cancelling a print job 86
8.6 Procedure in case of failed print jobs 87
8.7 Completing a print job 88
8.8 Changing the material or replacing the empty material bottle 92
8.9 Replacing the tank 99
8.10 Shutting the device down and switching it off 100
9 Device Messages and Troubleshooting 101
9.1 Messages in the user interface 101
9.2 Status of the Operating Status Display 101
9.3 Troubleshooting / error table 102
9.4 Checking the printing quality 105
9.5 Disengaging the hood interlock in case of error 106
9.6 Changing the fuses 107

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10 Cleaning and Maintenance Work for the User 109
10.1 Cleaning and maintenance table 110
10.2 Preparing for cleaning 112
10.3 Cleaning the build chamber and the build platform support 112
10.4 Cleaning the glass pane in the build chamber 113
10.5 Cleaning the housing and the hood 114
10.6 Cleaning the cartridge, tank and tank foil 114
10.7 Finishing the cleaning procedure 115
11 Decommissioning 116
11.1 Storing the device 116
11.2 Disposal of the device and materials 116
12 Repair 117
12.1 Authorized service partners 117
12.2 Sending defective devices for repair 117
13 Technical Data 118
13.1 Classifications 118
13.2 Radio characteristics 119
13.3 Measurements, weight 119
13.4 Ambient conditions 119
13.5 Electrical data 120
14 Appendix 121
14.1 Scope of delivery 121
14.2 Ordering spare parts 122
14.3 Recommended additional accessories 122
14.4 Approved materials 122
14.5 CE marking / Declaration of Conformity 123

About this Document
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1 About this Document
These Operating Instructions will familiarize you with the PrograPrint PR5 features.
PrograPrint PR5 is a modern 3D printer for use in dentistry. This device has been developed
and produced according to the state-of-the-art technology.
Improper use can be dangerous. Please observe the relevant safety instructions and read the
Operating Instructions carefully.
These Instructions are an integral part of the device and are valid for all machine versions
indicated.
The Operating Instructions describe the safe and correct use in all phases of operation.
Should you lose these Operating Instructions, you can download them from
www.ivoclarvivadent.com.
For all types of technical questions, please contact your authorized service partner.
1.1 Target groups
Target group Duties
Operator •Keep these Operating Instructions
available at the place where the device is
used, also for future use.
•Request personnel read and observe
these Operating Instructions and the
documents of equal applicability, in
particular the safety instructions and
warnings (“Safety”, page 10).
•Observe additional device-related
stipulations and regulations.
Dental technician •Read and observe these Operating
Instructions and the documents of equal
applicability, in particular the safety
instructions and warnings (“Safety”,
page 10).
Qualified dental staff members
Authorized Ivoclar Vivadent service partner

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1.2 Signs and symbols
1.2.1 Warnings
Warnings are used in these Operating Instructions to warn you of a risk of injury to persons
and/or damage to property.
1. Please always read and observe these warnings.
2. Follow all measures marked with the warning symbol and warning word.
Depending on the severity and probability of the danger, the following warning levels are
distinguished:
Explanation of the structure of a warning:
WARNING WORD! Name of source of danger, cause of hazard or type of risk.
Consequences of non-compliance with instructions.
Action in order to avoid danger.
Example of a warning:
WARNING! Risk of injury due to heavy lifting.
Injuries to the back due to overloading.
Only lift the device with the aid of the pallet truck.
Unpack the device only after transportation.
Warning
symbol Warning word Danger level
Consequences resulting
from non-observance
DANGER Immediate imminent
danger
Death, severe personal
injury
WARNING Potential danger Death, severe personal
injury
CAUTION Potential danger Slight personal injury
- NOTICE Potential danger Damage to property

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1.2.2 Signs and symbols
1.3 Abbreviations
1.4 Revisions and validity
Symbol Meaning
Additional information, e.g. for better understanding, for simplifying
workflows or for further information.
Prerequisite which must be followed before the subsequent actions can be
performed.
Individual steps which you must perform.
1., 2. Several steps that you must perform in the given order.
The result indication of an operation step or several steps, for success control.
Abbreviation Meaning
CAM Computer-aided manufacturing.
This term designates the use of software that is independent of the
machine to generate the NC code.
EMC Electromagnetic compatibility.
This term describes the interference tolerance of electrical or electronic
devices with their surroundings.
LAN Local area network
OSD Optical status display
STL Standard tessellation language
This term designates a file format for the transfer of data to the
CAM software.
WLAN Wireless Local Area Network
This term designates a local wireless network.
Version Date
Amendments to the
previous version
1.0 2019-07 First production
2.0 2019-09 CE marking / Declaration of
Conformity
3.0 2019-11 Revision
4.0 2020-06 Revision

About this Document
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1.5 Documents of equal applicability and required files
For details on the documents of equal applicability, please contact your local trade partner or
go the download section of Ivoclar Vivadent at http://www.ivoclarvivadent.com.
In the download section, you can find additional files, such as :
•Installation file for the software “PrograPrint Manager”
•Build styles for the software “CAMbridge”
•DME file for the software “Dental System”
Document Explanation
Instructions for Use for the
different materials
Information about the use of the materials to be
processed
Operating Instructions for the
cleaning unit PrograPrint Clean
Information about requirements that must be
observed for the transport, set-up and use of
PrograPrint Clean
Operating Instructions for the
post-curing unit PrograPrint Cure
Information about requirements that must be
observed for the transport, set-up and use of
PrograPrint Cure
PrograPrint Workflow Manual Short instructions on the entire workflow of the
PrograPrint system
Instructions for Use for
CAMbridge
Manual for the CAM software "CAMbridge"
Short Instructions for:
•PrograPrint PR5
•PrograPrint Clean
•PrograPrint Cure
Excerpt of operation-relevant topics from the
respective Operating Instructions

Safety
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2Safety
WARNING! Improper use of the device.
Hazard to the user.
The safety chapter contains important information on the safety of the device: Please read
thoroughly prior to installation and operation.
The device is built according to state-of-the-art technology and recognized safety regulations.
Nevertheless, operation bears the risk of injury to the user or third parties. Moreover,
impairments of the device and other property are possible.
2.1 Intended use
PrograPrint PR5 has been designed for 3D printing in dental technology using the following
materials:
•ProArt Print Wax (burn-out material for the press technique)
•ProArt Print Model (material for the fabrication of the dental working models)
•ProArt Print Splint (material for the fabrication of dental drilling templates and splints)
Use PrograPrint PR5 exclusively for this purpose.
In the case of damage caused by improper use or failure to observe the Operating Instructions,
all liability and guarantee claims are void.
Please note that only the materials and cleaning agents approved by the manufacturer ensure
processing without damage to the machine.
Only approved materials can be identified by the PrograPrint PR5 by means of the
corresponding RFID code on the material bottle and on the cartridge and used accordingly so
that misapplication is virtually impossible.
All information regarding material and application extensions corresponds to the state of
knowledge at the time of going to print. For additional details, go to http://
www.ivoclarvivadent.com.
The use of materials from other manufacturers is not recommended due to the lack of
coordination with the printing/fabrication process.