Ivoclar digital PrograPrint Clean User manual

ivoclardigital.com
PrograPrint Clean
Operating Instructions


Table of contents
3
Table of contents
1 About this document 6
1.1 Target groups 6
1.2 Signs and symbols in this document 7
1.3 Warning symbols and command signs on the device 9
1.4 Revisions and validity 10
1.5 Documents of equal applicability 10
1.6 Contents of the supplement sheet
“
Important information on the handling of isopropanol
”11
2Safety 13
2.1 Intended use 13
2.2 Operator's obligations 15
2.3 Personnel qualifications 16
2.4 Staff obligations 16
2.5 Personal protective equipment 16
2.6 Working areas, potential hazards and safety measures on the device 17
2.7 Safety instructions for potential hazard areas 21
2.8 Safety information for the individual operating phases 23
3 Design and function 25
3.1 Identification and labelling 27
3.2 Set-up of PrograPrint Clean 29
3.3 Magnetic stirrer 31
4 Transporting and setting up the device 32
4.1 Choosing the site of operation 33
4.2 Transporting the device to the place of operation and unpacking 34
4.3 Checking delivery contents and condition 34

Table of contents
4
5 Connecting the unit to the power supply 35
6 Operating the magnetic stirrer 36
6.1 Switching the magnetic stirrer on 36
6.2 Setting the cleaning duration 37
6.3 Setting the speed 37
6.4 Using the quick set 38
6.5 Switching the magnetic stirrer off 40
7 Cleaning the dental object 41
7.1 Labelling the cleaning containers 42
7.2 Preparing the magnetic stirrer and filling the cleaning containers 43
7.3 Inserting the build platform into the unit 46
7.4 Conducting rough cleaning 49
7.5 Conducting fine cleaning 51
7.6 Removing the build platform and drying the object 54
8 Device messages and troubleshooting 57
9 Cleaning and maintenance work for the user 58
9.1 Cleaning and maintenance table 59
9.2 Cleaning the base and the magnetic stirrer 60
9.3 Refilling the cleaning fluid 61
9.4 Replacing the cleaning fluid 63
9.5 Disposing of the cleaning fluid 65
10 Decommissioning 67
10.1 Storing the device 67
10.2 Disposal of the device and materials 68
11 Repair 69
11.1 Authorized service partners 69
11.2 Sending defective devices for repair 69

Table of contents
5
12 Technical data 70
12.1 Classifications 70
12.2 Measurements, weight 70
12.3 Ambient conditions 71
12.4 Electrical data 71
12.5 Power supply 71
13 Appendix 72
13.1 Scope of delivery 72
13.2 Ordering spare parts 72
13.3 Recommended additional accessories 72
13.4 Approved cleaning fluid 72
13.5 CE certification / declaration of conformity 73

About this document
6
1 About this document
These Operating Instructions will familiarize you with the PrograPrint Clean features.
PrograPrint Clean is a cleaning device for the further processing of dental objects produced
with PrograPrint PR5. This device has been developed and produced according to the latest
state-of-the-art technology.
Improper use can be dangerous. Please observe the relevant safety instructions and read the
Operating Instructions carefully.
These Instructions are an integral part of the device and are valid for all machine versions
indicated.
The Operating Instructions describe the safe and correct use in all phases of operation.
Should you lose these Operating Instructions, you can download them from
www.ivoclarvivadent.com.
For all types of technical questions, please contact your authorized service partner.
1.1 Target groups
Target group Duties
Operator •Keep these Operating Instructions
available at the place where the device is
used, also for future use.
•Request personnel read and observe
these Operating Instructions and the
documents of equal applicability, in
particular the safety instructions and
warnings (“Safety”, page 13).
•Observe additional device-related
stipulations and regulations.
Dental technician •Read and observe these Operating
Instructions and the documents of equal
applicability, in particular the safety
instructions and warnings (“Safety”,
page 13).
Qualified dental staff members
Authorized Ivoclar Vivadent service partner

About this document
7
1.2 Signs and symbols in this document
1.2.1 Warnings
Warnings are used in these Operating Instructions to warn you of a risk of injury to persons
and/or damage to property.
1. Please always read and observe these warnings.
2. Follow all measures marked with the warning symbol and warning word.
Depending on the severity and probability of the danger, the following warning levels are
distinguished:
Explanation of the structure of a warning:
WARNING WORD! Name of source of danger, cause of hazard or type of risk.
Consequences of non-compliance with instructions.
Action in order to avoid danger.
Example of a warning:
DANGER! Improper cleaning and maintenance of the device. Failure to observe the specified
cleaning intervals defined in these instructions.
Risk to the patient and the user.
Damage to the device.
Only carry out work on the device described in this chapter and assigned to the user.
Do not use any cleaning agents for components, for which no explicit cleaning agents are
mentioned.
Always carry out the cleaning tasks at the specified intervals.
Warning symbol Warning word Danger level
Consequences resulting
from non-observance
DANGER Immediate
imminent danger
Death, severe personal injury
WARNING Potential danger Death, severe personal injury
CAUTION Potential danger Slight personal injury
- NOTICE Potential danger Damage to property

About this document
8
1.2.2 Signs and symbols
Symbol Meaning
Additional information, e.g. for better understanding, for simplifying
workflows or for further information.
Prerequisite which must be followed before the subsequent actions can be
performed.
Individual steps which you must perform.
1., 2. Several steps that you must perform in the given order.
The result indication of an operation step or several steps, for success control.

About this document
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1.3 Warning symbols and command signs on the device
Warning symbols and command signs are attached to the device in order to warn you of
damage to property and personal injury.
1. Always observe the warning symbols and command signs on the device.
2. Follow the instructions described in the warning symbol or command sign.
The following warning symbols are on the device:
The following command signs are on the device:
Warning
symbol Meaning
General warning sign
Warning of inflammable substances
Explosive atmosphere hazard warning
Command sign Meaning
Observe the Operating Instructions
Wear eye protection
Wear protective gloves
Work with explosion-proof fume hood / explosion-proof extraction
cabinet in continued operation

About this document
10
1.4 Revisions and validity
1.5 Documents of equal applicability
For details on the documents of equal applicability, please contact your local trade partner or
go the download section of Ivoclar Vivadent at http://www.ivoclarvivadent.com.
Version Date
Amendments to the
previous version
1.0 2019-07 First production
2.0 2019-11 Revision
Document Explanation
Instructions for Use for the
different materials
Information about the use of the materials to be
processed
Supplement sheet on the cleaning
fluid isopropanol (isopropyl
alcohol)
Safety-relevant information on the cleaning fluid
isopropanol (see Ivoclar Vivadent download area and
“Contents of the supplement sheet “Important
information on the handling of isopropanol””,
page 11)
Operating Instructions on the use
of 3D printer PrograPrint PR5
Information about requirements that must be
observed for the transport, set-up and use of
PrograPrint PR5
Operating Instructions for the
post-curing unit PrograPrint Cure
Information about requirements that must be
observed for the transport, set-up and use of
PrograPrint Cure
PrograPrint Workflow Manual Short instructions on the entire workflow of the
PrograPrint system
Instructions for Use for
CAMbridge
Manual for the CAM software "CAMbridge"
Short Instructions for:
•PrograPrint PR5
•PrograPrint Clean
•PrograPrint Cure
Excerpt of operation-relevant topics from the
respective Operating Instructions

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11
1.6 Contents of the supplement sheet “Important information on the
handling of isopropanol”
If you operate the PrograPrint Clean cleaning device with ispropanol as the cleaning fluid, the
following points must be observed:
1. The PrograPrint Clean cleaning device must only be operated in an explosion-proof fume
hood / explosion-proof extraction cabinet due to the isopropanol vapours (explosion
hazard). The explosion-proof fume hood / explosion-proof extraction cabinet must be
designed at least for Zone 2. The fume cupboard must be run continuously (24/7).
2. The device must only be operated in rooms without open flames (Bunsen burners, gas
burners or other sources of ignition) (fire hazard).
3. Suitable fire fighting equipment (foam extinguisher, fire blankets) must always be
available to fight any possible fire.
4. The device must only be run in good order and excellent technical condition (including
seals) so that any protective functions are intact (fire hazard). The overall condition of the
device must be regularly examined!
5. The device must exclusively be run with the approved 2-mag magnetic stirrer MIX-1-
Ivoclar.
6. The device must only be operated by trained specialists.
7. The cleaning fluid isopropanol must be correctly stored and disposed of (national
regulations must be observed!).
8. The general fire protection guidelines must be observed for the handling of isopropanol.
9. Contact with the printing material and cleaning fluid must be avoided.
10. Wear suitable protective clothing and protective equipment.
11. The minimum and maximum fluid levels in the cleaning container must be observed and
monitored.
12. Sufficient ventilation must be ensured during filling and draining the cleaning container.
1.6.1 Additional notes and hazards:
Hazard notes for isopropanol:
The fluid and vapours are combustible.
Causes severe irritation of the eyes.
May cause drowsiness and lightheadedness.
Safety instructions:
Keep away from heat, hot surfaces, sparks, open flames and other sources of ignition. Do
not smoke.
Do not inhale vapours/aerosol.
Keep the container tightly sealed.

About this document
12
Wear protective gloves / protective gear / eye protection / face protection. UPON EYE
CONTACT: Carefully rinse with water for several minutes. Remove any contact lenses, if
possible. Continue rinsing.
Dispose of the contents / container according to the local / regional / national /
international regulations.

Safety
13
2Safety
WARNING! Improper use of the device.
Hazard to the user.
The safety chapter contains important information on the safety of the device: Please read
it thoroughly prior to installation and operation.
The device is built according to state-of-the-art technology and recognized safety regulations.
Nevertheless, operation bears the risk of injury to the user or third parties. Moreover,
impairments of the device and other property are possible.
2.1 Intended use
PrograPrint Clean has been designed for cleaning the dental objects produced by the
PrograPrint PR5 in the following materials:
•ProArt Print Wax (burn-out material for the press technique)
•ProArt Print Model (material for the fabrication of the dental working models)
•ProArt Print Splint (material for the fabrication of dental drilling templates and splints)
Use PrograPrint Clean exclusively for this purpose.
In the case of damage caused by improper use or failure to observe the Operating Instructions,
all liability and guarantee claims are void.
PrograPrint Clean is for cleaning with isopropanol according to the following properties:
•It must have a purity of at least 99.8 %
•It must be suitable for cleaning medical products
Please note that only the materials and cleaning fluids approved by the manufacturer ensure
processing without damage to the machine.
All information regarding material and application extensions corresponds to the state of
knowledge at the time of printing. For additional details, go to http://
www.ivoclarvivadent.com.
It is not recommended to clean materials from other manufacturers as they have different
material-specific processing parameters and this can have a negative effect on the precision
and material properties of the printed objects.

Safety
14
2.1.1 Potential improper use
The device is not suitable for cleaning 3D printed objects from outside of the dental field.
The following is considered as misuse of the system:
•Non-compliance with the specified intended use, intended user specifications or intended
environment
•Modifications, maintenance and repairs without prior authorization by Ivoclar Vivadent
•Operation with inappropriate parameters
•Cleaning with non-approved cleaning materials
Improper use of the devices can lead to the following:
•Danger for patient and operating personnel
•Danger of fire or explosion
•Impairment of the operability of the device
•Impairment of material properties and precision of printed objects
Ivoclar Vivadent assumes no liability for damage resulting from improper use.
Typical misapplications of the device to be avoided:
Improper use Consequences
Use of non-approved cleaning fluids •Contamination of dental objects and
negative health effects in the patient
•Danger of fire or explosion
•Damage to the printed dental objects
Incorrect cleaning and disposal •Skin irritations and allergic reactions
•Environmental damage
•Damage to the device
Working with the device without protective
equipment
Skin irritations and allergic reactions
Carrying out cleaning work on slippery
floor
Danger of falling
Operating the device whilst the lid is open •Evaporation of the cleaning fluid
•Leaking of flammable vapours
•Skin irritations and allergic reactions
•Danger of fire or explosion
Blocking the self-closing lid with objects
Leaking or spilling cleaning material due to
the use of unsuitable canisters when
refilling cleaning fluid
•Skin irritations and allergic reactions
•Danger of fire or explosion
•Environmental damage
•Damage to the device

Safety
15
2.1.2 Intended user
The device may only be operated by dental technicians and qualified dental staff for the
fabrication of dental objects for dental applications.
The user is responsible for selecting the correct device settings.
2.1.3 Intended environment
The device is only permitted for use in closed rooms that are ventilated as specified, within the
specified ambient conditions (“Ambient conditions”, page 71) and in compliance with the
specifications for safe installation (“Choosing the site of operation”, page 33).
2.2 Operator's obligations
The operator is responsible for the safe operation of the device.
Ensure compliance and control:
a. Intended use
b. Statutory or other safety and accident prevention regulations
Only operate the device in a technically perfect condition, in a proper, safety-conscious
and risk-conscious manner and while observing these Operating Instructions.
Keep these instructions and all applicable documents complete, legible and accessible to
personnel at all times.
Transportation of the device with full
cleaning containers
•Leaking or spilling the cleaning fluid
•Skin irritations and allergic reactions
•Danger of fire or explosion
•Environmental damage
•Damage to the device
Removing the cleaning container when it is
full
Filling the cleaning containers beyond the
maximum marked level
Use of the device without using a fume
hood / extraction cabinet in continuous
operation (24 hours a day, 7 days a week)
•Evaporation of the cleaning fluid
•Leaking of inflammable vapours
•Skin irritations and allergic reactions
•Danger of fire or explosion
Improper use Consequences

Safety
16
2.3 Personnel qualifications
Ensure that the personnel assigned to work with the device have read and understood
these instructions and all documents of equal applicability, in particular safety,
maintenance and repair information, before starting work.
Ensure that personnel is aware of hazards and safety equipment (“Working areas,
potential hazards and safety measures on the device”, page 17).
Manage the responsibilities, competence and monitoring of staff.
All work must only be carried out by qualified technical staff.
Personnel to be trained should only be working with the device under the supervision of
qualified technical staff.
2.4 Staff obligations
Only operate the device in a technically perfect condition, in a proper, safety-conscious
and risk-conscious manner and while observing these Operating Instructions.
Refrain from any process that could endanger staff or third parties.
In the case of safety-related malfunctions, switch off the device immediately and allow the
fault to be rectified by the person responsible.
In all cases of doubt regarding the safety of the device, switch off the device and prevent
further use.
In addition to the overall documentation, legal or other safety and accident prevention
regulations including applicable standards and guidelines of the country in which the
device is operated must be complied with.
Do not wear jewellery such as rings, bracelets or watches when working on the device to
prevent cutting injuries or bruising.
2.5 Personal protective equipment
For the protection against material and cleaning fluid vapours or other dental material
particles, wear a protective mask (half mask with protection class FFP3), gloves and
protective gear suitable for the respective material (see also Instructions for Use or the
materials and the safety sheet of the cleaning fluid “Documents of equal applicability”,
page 10).

Safety
17
2.6 Working areas, potential hazards and safety measures on the
device
As an operator, you are working at the areas described below.
The device is built according to state-of-the-art technology and recognized technical safety
regulations. Hazardous areas, which cannot be avoided by design, are equipped with
appropriate protective devices. Nevertheless, if the machine is used improperly, there is a
danger to life or risk of injury to the user or third parties. In addition the devices or printed
dental objects may become damaged.
The working areas, their potential hazards and applicable safety measures are shown below:
1
2
2

Safety
18
CAUTION! Evaporation of cleaning fluid due to the lid having been open for too long.
Skin irritations and allergic reactions.
Danger of fire or explosion.
Do not block the self-closing lid with objects which keep it open.
CAUTION! Evaporation of cleaning fluid due to damaged seals around lid and cleaning
container.
Skin irritations and allergic reactions.
Danger of fire or explosion.
Check seals for damage before using the device.
Do not operate the device if the seals are damaged.
Do not remove the seals.
No. Working area Tasks / Work
Type of
hazard
Safety
equipment
Protective
effect
1 Self-closing lid Access to the
cleaning
containers
•Evaporation
of cleaning
fluid
•Leaking of
inflam-
mable
vapours
•Self-closing
lid
•Protection
against skin
irritation,
allergic
reactions
•Protection
against fire
orexplosion
hazard
•Protection
against
environ-
mental
damage

Safety
19
2Cleaning
containers
•Inserting
the build
platform
•Cleaning
dental
objects
•Changing
and
emptying
the
cleaning
containers
Leaking,
overflowing
material
spillage due to
the build
platform
falling down
into the full
cleaning
container
Build platform
holder
Safe transfer
of the build
platform from
one container
to the other
Leaking,
overflowing
material
during filling
or emptying
the cleaning
containers
Canister to
dispose of the
cleaning fluid
Safe disposal
of the
cleaning fluid
Inadequate
printing result
due to mix-up
of containers
for rough and
fine cleaning
Emptyoriginal
containers for
the disposal of
the cleaning
fluid
Safe printing
results
Leakage of
cleaning fluid
and
flammable
vapours
Seals between
cleaning
containers
and base
(housing)
•Protection
against skin
irritation,
allergic
reactions
•Protection
against fire
orexplosion
hazard
•Protection
against
environ-
mental
damage
No. Working area Tasks / Work
Type of
hazard
Safety
equipment
Protective
effect

Safety
20
2.6.1 Fume hood / extraction cabinet at the site of use
CAUTION! Evaporation of cleaning fluid during use without fume hood / extraction cabinet.
Respiratory disorders, skin irritations and allergic reactions.
Danger of fire or explosion.
Place and operate the device filled with isopropanol exclusively under an explosion-proof
fume hood / explosion-proof extraction cabinet.
Ensure that the explosion-proof fume hood / explosion-proof extraction cabinet is
equipped for a minimum level of protection of Zone 2 according to ATEX 137 (Definition
Zone 2: A hazardous area classified as an atmosphere where a mixture of air and
flammable substances in the form of gas, vapour or mist is not likely to occur in normal
operation, but if it does occur, will persist for a short period only).
Use the fume hood / extraction cabinet in continuous operation (24 hours a day, 7 days a
week) if the cleaning containers are filled with isopropanol.
Always comply with any additional country-specific standards / stipulations / regulations
etc. on the usage / storage / disposal of isopropanol.
The fume hood / extraction cabinet must meet the following requirements:
•Explosion-proof equipment
•Suitable for continuous operation (24 hours a day, 7 days a week)
•ATEX approved for each country
•No integrated plug socket, as the magnetic stirrer features a potted cable that must be led
through the fume hood towards the outside.
•Measurements (L x W x H): 450 mm x 380 mm x 700 mm
•Air flow: The country-specific standards / regulations / specifications must be complied
with.
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