IWAKI EJ-B09 User manual

Safety instructions
Overview Installation Operation Maintenance 6SHFL¿FDWLRQ
2013 IWAKI CO., LTD.
Iwaki
Electromagnetic Metering Pump
EJ-B(R) (Asia)
Instruction manual
Thank you for choosing our product.
Please read through this instruction manual before use.
This instruction manual describes important precautions and
instructions for the product. Always keep it on hand for quick
reference.

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Open the package and check that the product conforms to your order. If
any problem or inconsistency is found, immediately contact your distribu-
tor.
a. Check if the delivery is correct.
Check the nameplate to see if the information such as model codes, dis-
charge capacity and discharge pressure are as ordered.
b. Check if the delivery is damaged or deformed.
Check for transit damage and loose bolts.

3
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Contents
2UGHUFRQ¿UPDWLRQ ............................................................................................. 2
Safety instructions .......................................................................6
:DUQLQJ............................................................................................................. 7
&DXWLRQ.............................................................................................................. 8
3UHFDXWLRQVIRUXVH ........................................................................................10
Overview......................................................................................12
,QWURGXFWLRQ.....................................................................................................12
3XPSVWUXFWXUH2SHUDWLQJSULQFLSOH .........................................................12
)HDWXUHV.......................................................................................................13
2SHUDWLRQDOIXQFWLRQV ....................................................................................13
0DQXDOPRGH ...............................................................................................13
(;7PRGH....................................................................................................14
6723IXQFWLRQ .............................................................................................14
3DUWQDPHV.......................................................................................................15
3XPS............................................................................................................15
2SHUDWLRQDOSDQHO ........................................................................................16
%DVLFGLVSOD\V3XPSVWDWHV ................................................................17
,GHQWL¿FDWLRQFRGHV........................................................................................18
Installation ..................................................................................19
3XPSPRXQWLQJ...............................................................................................19
3OXPELQJ......................................................................................................... 20
7XEHFRQQHFWLRQ ......................................................................................... 20
&KHFNYDOYHPRXQWLQJ ................................................................................ 22
:LULQJ.............................................................................................................. 24
3RZHUYROWDJH(DUWKLQJ ...............................................................................24
6LJQDOZLUHFRQQHFWLRQ................................................................................ 26
,QSXWVLJQDO ............................................................................................ 27

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Operation.....................................................................................28
%HIRUHRSHUDWLRQ............................................................................................ 28
3RLQWVWREHFKHFNHG .................................................................................. 28
5HWLJKWHQLQJRISXPSKHDG¿[LQJEROWV ...................................................... 28
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2SHUDWLRQSURJUDPPLQJ ............................................................................... 35
3URJUDPPLQJÀRZ....................................................................................... 35
0DQXDORSHUDWLRQ........................................................................................ 36
(;7RSHUDWLRQ............................................................................................. 38
6723IXQFWLRQ ............................................................................................ 39
.H\SDGORFN ................................................................................................ 40
.H\SDGORFNDFWLYDWLRQ........................................................................... 40
.H\SDGORFNUHOHDVH .............................................................................. 40
Maintenance................................................................................41
7URXEOHVKRRWLQJ............................................................................................. 42
,QVSHFWLRQ....................................................................................................... 43
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3HULRGLFLQVSHFWLRQ ..................................................................................... 43
:HDUSDUWUHSODFHPHQW.................................................................................. 44
:HDUSDUWOLVW............................................................................................... 44
%HIRUHUHSODFHPHQW .................................................................................... 45
9DOYHVHWUHSODFHPHQW ................................................................................ 46
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6XFWLRQYDOYHVHWGLVPDQWOHPHQWDVVHPEO\ .......................................... 48
'LDSKUDJPUHSODFHPHQW ............................................................................. 49

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3XPSKHDG ................................................................................................. 53
6SHFL¿FDWLRQV2XWHUGLPHQVLRQV ................................................................ 54
6SHFL¿FDWLRQV ............................................................................................. 54
3XPSXQLW .............................................................................................. 54
&RQWUROXQLW ............................................................................................ 55
3RZHUFDEOH........................................................................................... 55
3XPSFRORXU .......................................................................................... 55
2XWHUGLPHQVLRQV........................................................................................ 56
(-%%%%9&9+............................................................. 56
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Read through this section before use. This section describes
important information for you to prevent personal injury or
property damage.
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Safety instructions
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Caution
Caution
Caution
Caution
Caution

11
Safety instructions
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VKRFN
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SURRI'RQRWRSHUDWHWKHSXPSZKLOHZHWZLWKVROXWLRQRU
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SXPSLILWJHWVZHW
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OHDNRUSLSLQJPD\EUHDN,QVWDOODUHOLHIYDOYHWRHQVXUH
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5HOHDVHWKHSUHVVXUHIURPWKHGLVFKDUJHOLQHEHIRUHGLV-
FRQQHFWLQJSOXPELQJRUGLVDVVHPEO\RIWKHSXPSWRDYRLG
VROXWLRQVSUD\
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SXPSV&RQVXOWVROXWLRQ06'6IRUDSSURSULDWHSUHFDXWLRQV
'RQRWFRPHLQWRFRQWDFWZLWKUHVLGXDOVROXWLRQ
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DVEHQ]LQHRUWKLQQHU7KLVPD\GLVFRORUWKHSXPSRUHUDVH
SULQWLQJ8VHDGU\RUGDPSFORWKRUDQHXWUDOGHWHUJHQW
Caution
Caution
Caution
Requirement
Benzine
Thinner

12
Overview
,QWURGXFWLRQ
Pump characteristics, features and part names are described
in this section.
,QWURGXFWLRQ
Pump structure & Operating principle
The EJ series is a diaphragm metering pump which consists of a pump head
and a drive unit with a built-in controller. A diaphragm is directly driven by elec-
tromagnetic force.
3ULQFLSOHRIRSHUDWLRQ
7KHSXOVHVLJQDOYLDWKH3&%JHQHUDWHVWKHHOHFWURPDJQHWLFIRUFHWRPDNH
UHFLSURFDWLQJPRWLRQZLWKWKHDVVLVWDQFHRIWKHVSULQJIRUFH7KHUHFLSURFDWLQJ
PRWLRQLVWUDQVIHUUHGWRDGLDSKUDJPWKURXJKDSOXQJHUDQGWKHQYROXPHWULF
FKDQJHRFFXUVLQWKHSXPSKHDG7KLVDFWLRQWUDQVIHUVOLTXLGDORQJZLWKSXPS
KHDGYDOYHDFWLRQ
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3XPSKHDGYDOYH
'LDSKUDJP
OUT
IN
6SULQJ
3XPSKHDGYDOYH
3OXQJHU

13
Overview
2SHUDWLRQDOIXQFWLRQV
Features
Ɣ0XOWLYROWDJHRSHUDWLRQ
7KH(-VHULHVLVDPXOWLYROWDJHW\SH9$&DQGFDQEHVHOHFWHGZLWK-
RXWORFDOSRZHUOLPLWDWLRQV
Ɣ+LJKWXUQGRZQUDWLR
'LJLWDOO\FRQWUROOHGVSPUDQJHLVVSP
Ɣ,3UDWLQJRIHTXLYDOHQW
7KLVSXPSLVQRWZDWHUSURRI3URWHFWWKHSXPSZLWKDFRYHUZKHQLQVWDOOLQJLW
RXWRIGRRUV
2SHUDWLRQDOIXQFWLRQV
Manual mode
Run/stop the pump by the start/stop key. A stroke rate (MAN speed) can be
changed in the range of 1-360spm by the up key at any time during operation
or stop. See page 36 for detail.
7KHSXPSFDQDOVREHWXUQHG212))E\VZLWFKLQJWKHPDLQSRZHU
Run Run
Stop Stop
.H\RSHUDWLRQ
6WDUW6WRSNH\
3XPSRSHUDWLRQ

14 2SHUDWLRQDOIXQFWLRQV
EXT mode
7KHSXPSRSHUDWLRQE\WKHH[WHUQDOVLJQDO,QWKLVPRGHWKHPXOWLSOLHULV¿[HG
to 1 and the pump makes one shot at every input of the signal. See page 38 for
detail.
([DPSOH7KHSXPSPDNHVRQHVKRWSHUVLJQDO
STOP function
The start/stop of the pump can be controlled by the external STOP signal. See
page 39 for detail.
7KHSXPSUHVXPHVRSHUDWLRQZKHQWKH6723VLJQDOLVUHOHDVHG
7KHSXPSVWRSVUXQQLQJZKLOH
WKH6723VLJQDOLVLQSXWWHG
3XOVHVLJQDOLQSXW
3XPSRSHUDWLRQ
Run Run
Stop
6723VLJQDOLQSXW
3XPSRSHUDWLRQ

15
Overview
3DUWQDPHV
3DUWQDPHV
Pump
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8VHGIRUWKHVWDUWVWRSRI
WKHSXPSDQGVWURNHUDWH
DGMXVWPHQWSURJUDPPLQJ
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WRUHWXUQWKHWXEHHQGWRDVXSSO\
WDQNRUDFRQWDLQHU
$FLUFXPIHUHQWLDOGLUHFWLRQRIWKH
SRUWFDQEHFKDQJHGXSWR
GHJUHHVFRXQWHUFORFNZLVHIURP
WKHRULJLQDOSRVLWLRQ
$GMXVWLQJVFUHZ
8VHGIRURSHQLQJWKHDLUYHQWSRUW
1DPHSODWH
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(;7WHUPLQDO
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5HPRYHWKHSURWHFWLYH
FDSEHIRUHXVH
3RZHUFDEOH

16 3DUWQDPHV
Operational panel
83NH\
8VHGIRULQFUHDVLQJQXPHULFYDO-
XHV,IWKLVNH\LVNHSWSUHVVHGWKH
YDOXHULVHVIDVWHU7KH(-GRHVQW
KDYHWKH'2:1NH\VRLI\RX
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PD[VSPDQGWKHQSXVKWKLV
NH\RQFH7KHVSPZLOOUHWXUQWR
'LVSOD\
6WURNHUDWHDQGRSHUDWLRQDO
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67$576723NH\
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SXVKHGZKLOHWKH83NH\LVGHSUHVVHG
WKHSXPSHQWHUV(;7PRGH
ON LED
/LJKWVDVWXUQLQJRQSRZHU
DQGIODVKHVDWHDFKVWURNH

17
Overview
3DUWQDPHV
5HSUHVHQWVWKHSXPS
LVUHFHLYLQJWKH6723
VLJQDO
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5HSUHVHQWVWKHSXPS
LVLQ(;7PRGH
6KRZVDSXPSVSHHGLQVSP7KHVSP
IODVKHVGXULQJRSHUDWLRQLQ0$1DQG(;7
PRGHV7KHLQGLFDWLRQFKDQJHVWR
ZKHQWKHSXPSHQWHUVPDLQWHQDQFHPRGH
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HGDQGZLOOUHVWDUWDVWKHVLJQDOLV
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ʊ

18 ,GHQWL¿FDWLRQFRGHV
,GHQWL¿FDWLRQFRGHV
The model codes of the pump/drive units represent the following information.
EJ - B 11 VC 1 J R _ - _ _
a b c d e f g h i
D6HULHVQDPH
(-0XOWLYROWDJHHOHFWURPDJQHWLFPHWHULQJSXPS
E'ULYHXQLWDYHUDJHSRZHUFRQVXPSWLRQ
%:
F'LDSKUDJPHIIHFWLYHGLDPHWHU
PP PP PP PP PP
G:HWHQGPDWHULDOV
Code 3XPSKHDG 9DOYH 2ULQJ 9DOYHVHDW *DVNHW 'LDSKUDJP
VC PVC $OXPLQDFHUDPLF FKM FKM PTFE PTFE + EPDM
GU\HQG
9+ +& EPDM EPDM
TC PVDF $OXPLQDFHUDPLF FKM FKM
0DWHULDOFRGH
39& 7UDQVSDUHQWSRO\YLQ\OFKORULGH +& +$67(//2<&
).0 )OXRULQHFRQWDLQHGUXEEHU (3'0 (WK\OHQHSURS\OHQHUXEEHU
37)( 3RO\WHWUDÀXRURHWK\OHQH 39') 3RO\YLQ\OLGHQHGLÀXRULGH
H7XEH,'
0RGHO (-%%%%
$UHD $VLD $XVWUDOLD
0DWHULDO VC 9+ VC 9+ TC
No code - - ø6×ø8 ø6×ø8 ø6×ø8
1 ø4×ø9 ø4×ø9 ø4×ø9 ø4×ø9 -
2 ø4×ø6 ø4×ø6 ø4×ø6 ø4×ø6 ø4×ø6
3ø6×ø8ø6×ø8---
7--¡óî¡Ǫ ¡óî¡Ǫ ¡óî¡Ǫ
23--ø6×ø12--
24 - - ø5×ø8 - ø5×ø8
0RGHO (-%/
$UHD $VLD $XVWUDOLD
0DWHULDO VC 9+ VC 9+ TC
No code - - ø9×ø12 ø9×ø12 ø10×ø12
4 ø8×ø13 ø8×ø13 ø8×ø13 ø8×ø13 -
5 ø9×ø12 ø9×ø12 - - -
6--ø10×ø12ø10×ø12-
8--¡Ǫî¡ò ¡Ǫî¡ò ¡Ǫî¡ò
23--ø6×ø12--
I3RZHUFDEOH K6SHFLDOYHUVLRQ
-$VLDQW\SH $$XVWUDOLDQW\SH
J&RQWUROXQLWIXQFWLRQ L6SHFLDOFRQ¿JXUDWLRQ
5:LWKH[WHUQDOFRQWURO /+LJKHUÀRZ(-%/

19
Installation
3XPSPRXQWLQJ
This section describes the installation of the pump, tubing and
wiring. Read through this section before work.
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UHODWHGGHYLFHVEHIRUHVHUYLFHLVSHUIRUPHG
,I\RXQRWLFHDQ\DEQRUPDORUGDQJHURXVFRQGLWLRQVVXVSHQGRSHUDWLRQ
LPPHGLDWHO\DQGLQVSHFWVROYHSUREOHPV.
'RQRWSODFHH[SORVLYHRUÀDPPDEOHPDWHULDOQHDUWKHSXPS
'RQRWXVHDGDPDJHGSXPS8VHRIDGDPDJHGSXPSFRXOGOHDGWRDQ
HOHFWULFVKRFNRUGHDWK
3XPSPRXQWLQJ
Select an installation location and mount the pump.
1HFHVVDU\WRROV
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$GMXVWDEOHZUHQFKRUVSDQQHU
6HOHFWDVXLWDEOHSODFH
6HOHFWDOHYHOORFDWLRQIUHHIURPYLEUDWLRQWKDWZRQWKROGOLTXLG6HH
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JDVHRXVOLTXLGVXFKDVVRGLXPK\SRFKORULWH
$QFKRUWKHSXPSZLWKWKH0EROWV
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Installation

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