IXOLIFT DataLift 250 User manual
OPERATING MANUAL
DataLift 250
Please read this manual before using the product and follow the instructions it contains
2
INDEX
GENERAL
MAINTENANCE &
WARRANTY
INTRODUCTION .............................................................................3
GENERAL .....................................................................................3
SAFETY INSTRUCTIONS ................................................................3
OVERVIEW OF THE MAIN COMPONENTS ........................................4
USE OF THE PRODUCT...................................................................5
STICKERS......................................................................................8
IDENTIFICATION OF THE PRODUCT................................................9
PRODUCT DATA .............................................................................10
IN CASE OF EMERGENCY ...............................................................10
SAFETY PARTS AND WARNING SIGNS............................................11
UNPACKING, TRANSPORTATION AND STORAGE.............................12
MAINTENANCE..............................................................................14
TESTING........................................................................................15
BATTERY.......................................................................................16
TROUBLESHOOTING......................................................................18
SPARE PARTS................................................................................19
WARRANTY ...................................................................................19
DECLARATION OF CONFORMITY ....................................................20
3
OPERATING MANUAL – DataLift 250
INTRODUCTION
Thank you for putting your trust in the Ixolift products. We design all our products to solve all your
lifting challenges.
Read the whole manual before using the machine.
Store this manual in a safe and proper way for use in the future.
GENERAL
This product is built for data centres to handle IT devices. Inspect the unit before operation, damaged
units are not to be used. This device is used to lift and lower IT devices to the correct height. Do
not operate this machine until the operator has read and fully comprehends the DataLift Operating
Manual. Please refer to national standards for usage education and training requirements.
SAFETY INSTRUCTIONS
• Read the warning signs on the DataLift and instructions in this manual before use.
• Do no operate the DataLift unless you are familiar with it and trained to do so.
• Do not use the DataLift unless you have checked that it is in perfect condition. Pay particular
attention to the cable, wheels, table handle, brake, chassis, control unit, mast, battery etc.
• Do not use on dirty oors or in explosive environments.
• Only work inside where no wind is present.
• Only use on level ground. Do not work on slopes.
• Do not transport persons on the table.
• When lifting the table, make sure that nobody stands or walks under the table.
• Do not move the DataLift when goods are lifted above 500mm.
• Always centre the weight of the goods in the middle and near to the mast.
• Never load one sided. The centre of gravity of the goods should be in the middle of the table.
• Observe the goods during transport. If the goods become unstable and threaten to fall/tilt, stop
operation immediately.
• Do not load beyond the maximum weight limit.
• Suitable for indoor operation at a room temperature between +5 °C and +45 °C.
• Carry out the maintenance work according to the inspection schedule.
• The battery should be charged in a dry and ventilated place and away from open re.
4
OPERATING MANUAL – DataLift 250
1 REMOTE CONTROL 10 MAST
2 DIRECTIONAL LOCK LEVER 11 HANDLE BAR
3 EMERGENCY STOP 12 TABLE
4 BATTERY INDICATOR 13 FRONT WHEEL & LOCKING BOLT
5 MAIN SWITCH 14 BACK WHEELS
6 CHARGE INLET 15 BLOCK WHEEL
7 USER MANUAL COMPARTMENT 16 CABLE CHAIN
8 BRAKE LEVER 17 TABLE HANDLE
9 COLLISION SENSOR
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17
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OVERVIEW OF THE MAIN COMPONENTS
7
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9
10
5
OPERATING MANUAL – DataLift 250
USE OF THE PRODUCT
GENERAL
Only use on level surface and never go under the load.
Always follow the safety instructions of this manual.
LIFTING AND LOWERING
The DataLift is switched on with the main switch (5). Please always switch off when the unit is not in
use.
With the push buttons on the remote control (1) the platform can be lifted and lowered, always check
the travel path before you start as well as the maximum load. The platform table must be in the
centred position when lifting and lowering the platform.
MOVEMENT OF THE PLATFORM
The table handle (17) moves the platform table to the right and left. Move the table handle downwards
to unlock the platform and move the table platform.
The max load for using the side travel depends on the lifting height.
Centre load is always 250kg max.
When lifting higher than 1,5m the load needs to be reduced to 125kg for side movement.
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K K
L L
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A0
Datalift 250 Outline_V1
Ixo_Datalift_250
Status Changing Date Name
Edit
Check
Standard
Date Name
24.03.2022 HHM
Material:
Mass: N/A
115124 Datalift mechanical assy.iam
Tol.:
ISO 2768-mH
ISO 13920-BF
1:10
+0,1
+0,3
unvermaßte Kanten/
undimensioned edges
ISO 13715
-0,1
-0,3
( )
IXODL250-001
IXODL250-001
IXODL250-002
IXODL250-002
IXODL250-003
IXODL250-004IXODL250-004
IXODL250-005 IXODL250-009
IXODL250-006
IXODL250-007
IXODL250-010
IXODL250-008
IXODL250-019
IXODL250-021
IXODL250-020
IXODL250-020
IXODL250-016
IXODL250-017
IXODL250-018
IXODL250-014
IXODL250-013
IXODL250-011
IXODL250-010
IXODL250-015
IXODL250-012
IXODL250-022
IXODL250-022
6
OPERATING MANUAL – DataLift 250
BRAKE
Do not step with your whole bodyweight on the brake.
Max. Load 30kg.
The brake is activated by pushing the brake lever (8) down. In horizontal position the brake is inactive. It
is a directional and swivelling brake for the back tires. The front wheels are not affected.
When deactivating the brake on declining ground make sure the DataLift will not roll away.
IXODL250-001
IXODL250-001
IXODL250-002
IXODL250-002
IXODL250-003
IXODL250-004IXODL250-004
IXODL250-005
IXODL250-009
IXODL250-006
IXODL250-007
IXODL250-010
IXODL250-008
IXODL250-019
IXODL250-021
IXODL250-020
IXODL250-020
IXODL250-016
IXODL250-017
IXODL250-018
IXODL250-014
IXODL250-013
IXODL250-011
IXODL250-010
IXODL250-015
IXODL250-012
IXODL250-022
IXODL250-022
IXODL250-001
IXODL250-001
IXODL250-002
IXODL250-002
IXODL250-003
IXODL250-004IXODL250-004
IXODL250-005 IXODL250-009
IXODL250-006
IXODL250-007
IXODL250-010
IXODL250-008
IXODL250-019
IXODL250-021
IXODL250-020
IXODL250-020
IXODL250-016
IXODL250-017
IXODL250-018
IXODL250-014
IXODL250-013
IXODL250-011
IXODL250-010
IXODL250-015
IXODL250-012
IXODL250-022
IXODL250-022
DIRECTIONAL LOCK
For activation and deactivation of this directional lock the directional lock lever (2) is used.
When pushing the DataLift in a straight line, the front wheels can be locked. The swivelling of
the wheel is no longer possible.
There is only one locking position. When the lock is activated, the wheels need to turn
until the DataLift moves forward. The wheels will clock when the locking position has been
reached. This xing bolt is spring loaded.
For swivelling mode, the directional lock lever (2) is pulled back.
BATTERY INDICATOR
The battery indicator has 9 segments for indicating the state of charge.
When connected to a wall socket, the battery indicator will always show 100% full.
Do not run the DataLift on low battery! Always keep the battery on trickle charge (plugged in) when not
in use.
The lifetime of the battery is dramatically increased when the battery is always fully charged.
7
OPERATING MANUAL – DataLift 250
ACCESSORIES
The platform is equipped with 4 holes M10 for xing accessories.
Read and understand the instructions of the accessories!
On the bottom side of the platform there are holes for attaching hooks if needed.
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A0
Datalift 250 Outline_V1
Ixo_Datalift_250
Status Changing Date Name
Edit
Check
Standard
Date Name
24.03.2022 HHM
Material:
Mass: N/A
115124 Datalift mechanical assy.iam
Tol.:
ISO 2768-mH
ISO 13920-BF
1:10
+0,1
+0,3
unvermaßte Kanten/
undimensioned edges
ISO 13715
-0,1
-0,3
( )
Holes for
accessories
Holes for hooks
8
OPERATING MANUAL – DataLift 250
STICKERS
All safety stickers must be xed to the DataLift for safe operation.
IXODL250-001
IXODL250-001
IXODL250-002
IXODL250-002
IXODL250-003
IXODL250-004IXODL250-004
IXODL250-005 IXODL250-009
IXODL250-006
IXODL250-007
IXODL250-010
IXODL250-008
IXODL250-019
IXODL250-021
IXODL250-020
IXODL250-020
IXODL250-016
IXODL250-017
IXODL250-018
IXODL250-014
IXODL250-013
IXODL250-011
IXODL250-010
IXODL250-015
IXODL250-012
IXODL250-022
IXODL250-022
9
OPERATING MANUAL – DataLift 250
IDENTIFICATION
Sähköpostitse lähetetty vedos on ainoastaan sisällön tarkistamista varten.
Asiakkaan omalla tulostimella tulostetut vedokset eivät välttämättä väreiltään vastaa lainkaan
lopullista painotuotetta.
Korkeus (mm):Leveys (mm): Päivämäärä: Versio:
Värit: Lakka:
Folio:
Kelaus:
Hylsy (mm):
Kuvaus/nimi:
Tuotekoodi:
Linja kuvaa tarran leikkauslinjaa
(ei jää näkyviin lopulliseen tuotteeseen)
65 160 25.03.2022 A76,2
ps
Datalift 250
Typeplate Datalift 250 A
Black
Variable (black)
-
-
-
2
MANUFACTURER
KALKKIMÄENTIE 2
FI-03100 NUMMELA, FINLAND
SERIAL NO XXXXX
YEAR 2022
TYPE
DataLift 250
MASS 195 kg (with Battery,
no Load)
MAX LIFTING CAPACITY 250 kg
PLATFORM HEIGHT
LOWERED 138 mm
RAISED 2.400 mm
Machinery Directive 2006/42/EC:
EN ISO 3691-5:2020
Charger: 180-265 VAC 45-65 Hz
0,5 W Standby, max. 130 W
TECHNICAL FILE IXOLIFT-DL250-V1
MANUFACTURED IN FINLAND
CONFORMITY
Battery: 2 x 12V each 10,2 kg ±5%
pro.ixolift.com
SCAN THE QR CODE FOR IXOLIFT
PROFESSIONAL ONLINE SERVICES
2022 / v1.0 / IXODL250
10
OPERATING MANUAL – DataLift 250
CHARACTERISTICS
WHEELS
DRIVE
CHARGER
TYPE UNIT VALUE
DIMENSIONS MM 1150x640x1700
LIFTING HEIGHT MM 2400
WEIGHT kg 195
SYSTEM VOLTAGE V 24
TYPE UNIT VALUE
WHEEL MATERIAL POLYURETHANE
FRONT WHEEL DIAMETER MM 100
REAR WHEEL DIAMETER MM 125
TYPE UNIT VALUE
ENGINE POWER W 600
WINCH LIFTING CAPACITY kg 250
BATTERY VOLTAGE V 2x12v
BATTERY WEIGHT kg 2x10,2k +/-5%
BATTERY CAPACITY Ah 36
NOISE LEVEL dB 60
TYPE UNIT VALUE
POWER STANDBY W 0,5
EFFICIENCY % 94
INPUT VOLTAGE VAC 180-265
INPUT FREQUENCY Hz 45-65
SAFETY Standard EN 60335-1, EN 60335-2-29
EMISSION Standard EN 55014-1, EN 61000-6-3, EN 61000-3-2
IMMUNITY Standard EN 55014-2, EN 61000-6-1, EN 61000-6-2, EN 61000-3
IN CASE OF EMERGENCY
In case of an emergency, press the emergency stop switch (3). All electrical functions are stopped.
Maintain a safe distance.
PRODUCT DATA
11
OPERATING MANUAL – DataLift 250
SAFETY PARTS AND WARNING SIGNS
A
IXODL250-001
IXODL250-002
IXODL250-002
IXODL250-004
IXODL250-005
IXODL250-009
IXODL250-017
IXODL250-018
IXODL250-019 IXODL250-016
IXODL250-008
IXODL250-022
IXODL250-011
IXODL250-013
IXODL250-014
IXODL250-020
IXODL250-006
at 1,5m IXODL250-012
IXODL250-022
IXODL250-005
IXODL250-007
IXODL250-015
IXODL250-021
Mast and Bottom 2x IXODL250-010
12
OPERATING MANUAL – DataLift 250
UNPACKING, TRANSPORTATION AND STORAGE
FIXING & LIFTING POINTS
The DataLift is tted with 4 xing points for transport and one lifting point. Only use correct screws
and lifting tabs.
Screws for xing: Dimension M8, min. length 20 mm and class 8.8
Lifting: hole width 11mm - use certied lifting hook, for min. 200kg.
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G G
H H
I I
J J
K K
L L
4
A0
Datalift 250 Outline_V1
Ixo_Datalift_250
Status Changing Date Name
Edit
Check
Standard
Date Name
24.03.2022 HHM
Material:
Mass: N/A
115124 Datalift mechanical assy.iam
Tol.:
ISO 2768-mH
ISO 13920-BF
1:10
+0,1
+0,3
unvermaßte Kanten/
undimensioned edges
ISO 13715
-0,1
-0,3
( )
13
OPERATING MANUAL – DataLift 250
UNPACKING
The DataLift is delivered on a euro pallet and xed with 4xM8 hexagon screws. There are two ramps
supplied for unloading.
Only use attached ramps!
Wrench size: 13mm for xing screws.
Wood screw bit: TX20
Wear safety shoes while working! Drive backwards down the pallet!
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A0
Datalift 250 Outline_V1
Ixo_Datalift_250
Status Changing Date Name
Edit
Check
Standard
Date Name
24.03.2022 HHM
Material:
Mass: N/A
100056_Datalift Packed.iam
Tol.:
ISO 2768-mH
ISO 13920-BF
1:5
+0,1
+0,3
unvermaßte Kanten/
undimensioned edges
ISO 13715
-0,1
-0,3
( )
STORAGE
The DataLift is build for storage in temperatures of -10°C to 45°C. The limiting factor is the battery. In
extreme conditions the lifetime is shortened. Always switch off the main switch and recharge latest
after 6 months. The humidity is Max. 90% relative.
TRANSPORTATION
The unit is xed with bracket and screw to the pallet. There is a ramp included with the DataLift when
supplied from the factory. Do not lift the unit on improper lifting points. Only unload the unit by use of
the ramp. Always turn off the main switch during transportation.
14
OPERATING MANUAL – DataLift 250
MAINTENANCE
OPENING OF THE BACK COVER
Park the DataLift safely, lock the position with the brake (8) and switch off the main switch (5). Loosen the 4
screws on the back cover, remove the back cover.
Do not connect the unit to mains power while the back cover is open!
Clamping risk at the winch!
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L L
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A0
Datalift 250 Outline_V1
Ixo_Datalift_250
Status Changing Date Name
Edit
Check
Standard
Date Name
24.03.2022 HHM
Material:
Mass: N/A
115124 Datalift mechanical assy.iam
Tol.:
ISO 2768-mH
ISO 13920-BF
1:10
+0,1
+0,3
unvermaßte Kanten/
undimensioned edges
ISO 13715
-0,1
-0,3
( )
15
OPERATING MANUAL – DataLift 250
DAILY OPERATIONAL INSPECTION AND MAINTENANCE
Check the DataLift daily before use, paying particular attention to the wheels and cable. Foreign objects
such as cloths, etc. can block the wheels, table, mast or cable. After nishing working with the DataLift and
before checking, unload the table and lower it to the lowest position.
• Do a visual inspection for damage to wires, scratches, deformation, cracks or loose screws.
• Check the cable for damage and weakness, also block wheels for free movement.
• Check the condition of the unit when driving straight ahead.
• Check that the wheel moves smoothly.
• Press the emergency stop button to check the emergency stop function.
• Check brake function.
• Press the buttons to check the lifting and lowering function.
CHECKLIST FOR MAINTENANCE / INSPECTION
In addition to the daily inspection is the yearly inspection. National regulations may require additional
inspections.
Remove the back cover.
Inspect the cable for:
• Wear or corrosion
• Broken wires
• Uneven strands, crushed parts, knots, uneven diameter
In case of damage do not use the unit until the cable was changed by a technician!
Inspect block wheels:
• Check if there are cracks, wear, bent
• Check xing rings
• Check bearings for smooth run/noise
Inspect winch:
• Capability of holding the Max. load
• Wear on drum
• Fixing of the cable on the drum. Are the screws tight.
• Min. 5 layers of cable on the drum
16
OPERATING MANUAL – DataLift 250
BATTERY
The DataLift is equipped with maintenance-free AGM lead battery 2 x 12 V/36Ah. These batteries are
maintenance-free and must not be relled with water.
Note: Please observe the maximum operating temperature of the battery.
CHARGING THE BATTERY
Only charge the battery in well ventilated places!
The DataLift should be charged after each use and in best case it is always connected to power when
not in use.
Always disconnect the charger before use!
If the battery is completely discharged, the charging process takes about 6 hours. Avoid discharging
the battery by more than 80% of its charge capacity to ensure a long battery life.
REPLACEMENT OF THE BATTERY
Only qualied personnel should repair the battery.
Battery recycling must comply with local laws and regulations. Please comply with these regulations.
Please be sure to follow the operating instructions. Improper handling, e.g., use near re, can cause
an explosion! For this reason, the storage of ammable materials or ammable liquids in the battery
charging area is prohibited. Smoking is prohibited and the area must be well ventilated.
Before charging or installing the battery, park the DataLift safely (parking position).
Only the use of the sealed lead acid battery is allowed, the additional battery weight has an inuence on
the behaviour of the vehicle.
Open the back cover according to the section “Opening of the Back Cover”.
Then loosen the screws (negative terminal indicator as ‚-‘), then the screws (positive terminal indicator
as ‚+‘) and the wiring harness. Next, open the battery holder straps. When removing the battery, do not
short circuit the battery! For reassembly, reverse the order. Connect the positive pole of the battery to
prevent damage to the DataLift.
17
OPERATING MANUAL – DataLift 250
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G G
H H
I I
J J
K K
L L
4
A0
Datalift 250 Outline_V1
Ixo_Datalift_250
Status Changing Date Name
Edit
Check
Standard
Date Name
24.03.2022 HHM
Material:
Mass: N/A
115124 Datalift mechanical assy.iam
Tol.:
ISO 2768-mH
ISO 13920-BF
1:10
+0,1
+0,3
unvermaßte Kanten/
undimensioned edges
ISO 13715
-0,1
-0,3
( )
Fuse charger
Fuse main circuit
Batteries
FUSE
The DataLift is equipped with 2 fuses, one for the charger and one for the main circuit. If the fuse is blown,
make sure to identify the cause and repair!
Fuse Value:
Charger: 20A ATO Blade Fuse yellow
Main Circuit: 25A ATO Blade Fuse clear
18
OPERATING MANUAL – DataLift 250
TROUBLESHOOTING
Problem Reason Solution
No response
Fuse is out Replace fuse
Main switch Enable main switch
Remote cable broken Replace remote control
Emergency stop Pull emergency reset button
to reset
Winch motor is broken Replace motor
Controller is broken Replace controller
Not lifting
Top limit reached Lower table
Collision on top sensor Check top sensor and go down
before again going up
Not lowering Collision with obstacle Go up again and remove
obstacle
Lifting only a few seconds then
stops
Overload Unload ballast
Battery is empty Charge battery to full
Lowering without action Winch brake worn Replace winch
Suddenly lifting
Broken spiral cable of the
remote
Remove main switch key and
replace remote control before
starting again
Broken controller Replace controller
Not charging Fault in calbe / grid connection Check LEDs on charger
Charger fuse is out Replace fuse
Locking mechanism does not
work
Stuck bowden cable Remove dirt and check cables
Locking bolt/clevis damaged Adjust or replace
Brake does not work
Bolts are broken Replace connection bolt from
foot lever to axle
Brake pad is worn Replace wheel and bracket
Tire is worn Replace wheel and bracket
19
OPERATING MANUAL – DataLift 250
SPARE PARTS
According to Spare parts list.
Only use qualied original spare parts!
WARRANTY
The warranty of one year from date of invoice covers materials, manufacturing or construction defects.
Damages, which are due to natural wear and tear, improper handling or unauthorized modication are
not covered by the warranty. We provide a voluntary functional warranty on the battery for 6 months
from the date of purchase.
20
OPERATING MANUAL – DataLift 250
UK Declaration of Conformity
MANUFACTURER
IXOLIFT LTD
Kalkkimäentie 2
FI-03100 NUMMELA
FINLAND
DESCRIPTION DATALIFT
Declaration of Conformity for UKCA-marking
Type: Datalift 250
Manufacturing Start: 03.2022
Authorized Representative Johan Friis
TECHNICAL FILE REFERENCE IXOLIFT-DL250-Y1
DECLARATION Ixolift declares that the equipment described herein is in
conformity with Supply of Machinery (Safety)
Regulations 2008:
Harmonised standards used:
EN ISO 3691-5:2020
EN ISO 12100:2011
Ixolift declares that the equipment described herein is in
conformity with Electromagnetic Compatibility Regulations
2016:
Harmonised standards used:
EN 61000-6-2:2019
EN 61000-6-3:2007+A1:2011.
SIGNATURE Johan Friis
DATE 03.2022
DECLARATION OF CONFORMITY
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