Peak 212 Manual

TWO-POST LIFT
Model:212
Original

CONTENTS
Product Features and Specifications ..............................................1
Installation Requirement .............................................................3
Steps of Installation ………………………………………………..…………………………….5
Exploded View ..........................................................................22
Test Run ..................................................................................27
Operation Instruction .................................................................28
Maintenance ............................................................................29
Trouble Shooting ......................................................................30
Lift Disposal............................................................................. 30
Parts List ................................................................................ 31

1
I. PRODUCT FEATURES AND SPECIFICATIONS
FLOORPLATE CHAIN-DRIVE MODEL FEATURES
Model 212 (See Fig. 1)
· Dual hydraulic cylinders, designed and made on high standards, high quality seals.
· Self- lubricating UHMW Polyethylene sliders and bronze bush.
· Single-point safety release, and dual safety design.
· Symmetric arms design with 3-stages front and rear arms.
· Convenient width adjustment: Distance between columns 3137mm (123 1/2”) and
3000mm (118 1/8”).
. Stackable rubber pad with 1.5”, 2.5’’ and 5” extension adaptors.
MODEL 212 SPECIFICATION
Model
Style
Lifting
Capacity
Lifting
Time
Lifting Height
Overall
Height
Overall Width
Width
Between
Columns
Minimum
Pad
Height
Gross
Weight
Motor
212
Floor-plate
Chain-drived
5.5T
12,000lbs
55S
1860mm-2089mm
73 1/8” – 8 1/8’’
3110mm
122 1/2”
3692/3829mm
145 3/8”-150 3/4”
3000/3137mm
118 1/8”-123 1/2”
120/349mm
4 3/4”-13 3/4”
980Kg
2,156lbs
4.0 HP
Fig. 1

2
Arm Swings for Model 212
Fig. 2

3
II. INSTALLATION REQUIREMENT
A. TOOLS REQUIRED
Rotary Hammer Drill (Φ19)
Hammer
Level Bar
English Spanner (12")
Ratchet Spanner With Socket (28#)

Wrench set
Carpenter’s Chalk
Screw Sets
Tape Measure (7.5m)
Pliers
Socket Head Wrench (6#)
Lock Wrench
(10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#)
Fig. 3

4
B. Equipment storage and installation requirements.
The equipment should be stored or installed in a shady, normal
temperature, ventilated and dry place.
C. The equipment should be unload and transfer by forklift.
D. SPECIFICATIONS OF CONCRETE (See Fig. 5).
Specifications of concrete must be adhered to the specification as following.
Failure to do so may result in lift and/or vehicle falling.
1. Concrete must be thickness 120mm minimum and without reinforcing steel bars,
and must be dried completely before the installation.
2. Concrete must be in good condition and must be of test strength 3,500psi
(245kg/cm²) minimum.
3. Floors must be level and no cracks.
Fig. 5
Concrete intensity must be 3500psi
(245Kg/cm2) minimum
83
Fig 4
120mm

5
E. POWER SUPPLY
The electrical source must be 3Kw minimum. The source cable size must be 2.5mm²
and in good condition of contacting with floor.
III.STEPS OF INSTALLATION
A. Location of Installation
Check and insure the installation location (concrete, layout, space size etc.) is
suitable for lift installation.
B. Use a carpenter’s chalk line to establish installation layout of baseplate (See Fig. 6).
C. Check the parts before assembly.
1. Packaged lift and hydraulic power unit (See Fig. 7).
Fig. 7
2. Move the lift aside with fork lift or hoist, and open the outer packing carefully
(See Fig. 8).
Click a line
Fig. 6

6
3. Take off the parts from upper and inside the column, then take out the parts box
(See Fig. 9).
4. Loosen the bolts of the upper package stand, take off the upper column and remove
the package stand.
5. Move aside the parts and check the parts according to the shipment parts list
(See Fig. 10, 11).
Shipment Parts list
Floor cover
Fig. 9
84
Parts in the shipment parts list
Fig. 10
Aluminum serial label
Fig. 8
Parts box

7
6. Open the parts bag and check the parts according to parts bag list (See Fig. 12).
Fig. 12
Parts in the parts box (84)
Fig. 11

8
D. Lay down two columns on the installation site parallelly, position the powerside
column according to the actual installation site. Usually, it is suggested to install
powerside column on the front-right side from which vehicles are driven to the lift, then
install the top plate (See Fig.13).
Car-in direction
Powerside column
Offside column
Assemble top-plate
using M12*30 hex bolt
with nut and washer.
Fig. 13
51
52
53

9
E. Position columns, install anchor bolts, check the columns plumbness with level bar,
and adjusting with the shims if the columns are not vertical, Don’t tighten the anchor
bolts at this time (See Fig. 14).
Note: Width adjustment design, please set the width according to your need.
F. Fix anchor bolts
1. Prepare anchor bolts (See Fig. 15).
3000mm / 3137mm
54/54A
3692mm / 3829mm
Lock washer
Washer
Nut
Fig. 15
Adjust the columns
to vertical with the
shims
check the columns
plumbness (front and
side) with level bar
Fig. 14

10
2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the
anchor bolts. Then tighten the anchor bolts (See Fig. 16).
Note: Torque of Anchors is 150N.m. Minimum embedment of anchors is 110mm.
G. Install safety device (See Fig. 17&18).
Power side safety device
Fig. 17
Fig. 16
58
57
59
60
52
6
56
55
61
64
63
65
66
67
69
62
68
Offside safety device
Fig. 18
110mm

11
H. Lift the carriages up by hand and make them be locked at the same level
(See Fig. 19).
Fig. 19
Safety device locked at the
same level

12
I. Install cable
According to step Eto choose the width distance of your lift (See Fig.14).
Note: Pass through the cable from the hole of the strength plate of one carriage to
another carriage.
1. For width distance with 3829mm (See Fig.20).
Pass through the cable from the
bottom to the top of two strength
plate of the carriages.
The strength plate of
carriage
70
70
Fig. 20

13
2. For width distance with 3692mm
2.1. Pass through the cable from the bottom to the top of the carriage, the fitting of
cable pass through the hole of the carriages and be screwed with two cable nuts.
(See Fig. 21,22).
Cable pass
through direction
Screwed with
two cable nuts
Pass through the cable from
the hole of two cable connect
plates of the carriages.
Cable
connecting plate
71
Cable pass
through direction
Fig. 21

14
2.2. Pass through the cable as arrow direction (See Fig. 22).
70
70
Fig. 22

15
J. Install cable of safety device (See Fig. 23).
Note: Install the safety cable from the offside safety device, pay attention to the pass
through direction.
72
63
73
2. According to the arrow
direction to pass through
the cable from offside
safety device to power
side safety device
3. Screwed the nuts
after installation
1. Install the safety
cable from the
offside safety device
Fig. 23

16
K. Install hydraulic power unit and oil hose assy. (See Fig. 24).
Fig. 24
View A
74
83
84
83A
20
81
For columns distance 3000mm, use 1390mm oil hose.
For columns distance 3137mm, use 1520mm oil hose.
75
74
View A
203
77
76
7
20
78
79
80
81

17
L. Install floor cover (See Fig. 25).
NOTE: Choose different extension cover according to the columns distance.
M. Install lifting arms and adjust the arm locks
1. Install the lifting arms (See Fig. 26). Lowing the carriages down to the lowest position,
then use the 8# ratchet spanner to loose the nut of arm lock (See Fig. 27). Adjust the
arm lock as arrow direction (See Fig. 28). Adjust the moon gear and arm lock to
make it to be meshed, then tighten bolts of arm lock (See Fig. 29).
Use the ratchet
spanner to loose
the nut
Fig. 26
Fig. 27
Fig. 25
Installation for 3000mm
columns distance:
Use short extension cover
to connect the floor cover.
9
8
7
1
Installation for 3137mm columns
distance: Use long extension cover to
connect the floor cover.
1
OR
Snap
Ring