Jungheinrich ECE 220 Standard User manual

Operating instructions
50435801
G
04.04-
03.07
ECE 220

0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com

0108.GB
0108.GB

I 1
0404.GB
Table of contents
A Correct use and application of the truck
B Description of the truck
1 Design and application ........................................................................ B 1
2 Assemblies ......................................................................................... B 2
3 Technical data - standard version ....................................................... B 3
3.1 Performance data ................................................................................ B 3
3.2 Dimensions ......................................................................................... B 4
3.3 EN standards ...................................................................................... B 6
3.4 Conditions for application .................................................................... B 6
4 Identification locations and identification plates ................................. B 7
4.1 Truck identification plate ..................................................................... B 8
C Transportation and commissioning
1 Transportation by crane ...................................................................... C 1
2 Commissioning .................................................................................... C 1
3 Operating the truck without its own drive system ................................ C 2
D Battery - Servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 2
4 Charging the battery ............................................................................ D 3
5 Removing and installing the battery .................................................... D 4
I 1
0404.GB
Table of contents
A Correct use and application of the truck
B Description of the truck
1 Design and application ........................................................................ B 1
2 Assemblies ......................................................................................... B 2
3 Technical data - standard version ....................................................... B 3
3.1 Performance data ................................................................................ B 3
3.2 Dimensions ......................................................................................... B 4
3.3 EN standards ...................................................................................... B 6
3.4 Conditions for application .................................................................... B 6
4 Identification locations and identification plates ................................. B 7
4.1 Truck identification plate ..................................................................... B 8
C Transportation and commissioning
1 Transportation by crane ...................................................................... C 1
2 Commissioning .................................................................................... C 1
3 Operating the truck without its own drive system ................................ C 2
D Battery - Servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery types ....................................................................................... D 2
3 Exposing the battery ........................................................................... D 2
4 Charging the battery ............................................................................ D 3
5 Removing and installing the battery .................................................... D 4

0404.GB
I 2
E Operation
1 Safety regulations governing the operation of the fork lift truck .......... E 1
2 Description of the operating controls and indicators ........................... E 2
3 Starting up the truck ............................................................................ E 6
4 Operation of the fork lift truck .............................................................. E 7
4.1 Safety regulations applicable when operating the truck ...................... E 7
4.2 Driving, steering, braking .................................................................... E 8
4.3 Pedestrian-controlled operation (o) .................................................... E 12
4.4 Picking up and setting down loads ...................................................... E 13
4.5 Order-picking up to the second level ................................................... E 14
4.6 Seat o(XL only) ................................................................................. E 15
4.7 Safe parking of the truck ..................................................................... E 15
5 Keyboard (CANCODE) (o) ................................................................. E 16
5.1 Code lock ............................................................................................ E 16
5.2 Travel programmes ............................................................................. E 18
5.3 Parameters .......................................................................................... E 18
5.4 Parameter settings .............................................................................. E 19
5.5 Travel parameters ............................................................................... E 23
6 Display instrument (CANDIS) (o) ....................................................... E 28
6.1 Discharge monitor function ................................................................. E 29
6.2 Operating hours display ...................................................................... E 29
6.3 Switch-on test ...................................................................................... E 29
7 Fault location ....................................................................................... E 30
F Maintenance of the fork lift truck
1 Operational safety and environmental protection ................................ F 1
2 Safety regulations applicable to truck maintenance ............................ F 1
3 Servicing and inspection ..................................................................... F 3
4 Maintenance checklist ......................................................................... F 4
5 Lubrication schedule ECE 220 ............................................................ F 6
5.1 Fuels, coolants and lubricants ............................................................. F 7
6 Instructions for the servicing operations .............................................. F 8
6.1 Preparing the truck for the performance of servicing and
maintenance operations ...................................................................... F 8
6.2 Tightening the wheel screws ............................................................... F 8
6.3 Removing the front hood ..................................................................... F 9
6.4 Checking the electric fuses ................................................................. F 10
6.5 Recommissioning the truck ................................................................. F 11
7 Decommissioning the fork lift truck ..................................................... F 11
7.1 Operations to be performed prior to decommissioning ....................... F 11
7.2 Measures to be taken during decommissioning .................................. F 11
7.3 Recommissioning the truck ................................................................. F 12
8 Safety checks to be performed at regular intervals and following
any untoward incidents (D: Accident prevention check
according to BGV D27) ....................................................................... F 12
0404.GB
I 2
E Operation
1 Safety regulations governing the operation of the fork lift truck .......... E 1
2 Description of the operating controls and indicators ........................... E 2
3 Starting up the truck ............................................................................ E 6
4 Operation of the fork lift truck .............................................................. E 7
4.1 Safety regulations applicable when operating the truck ...................... E 7
4.2 Driving, steering, braking .................................................................... E 8
4.3 Pedestrian-controlled operation (o) .................................................... E 12
4.4 Picking up and setting down loads ...................................................... E 13
4.5 Order-picking up to the second level ................................................... E 14
4.6 Seat o(XL only) ................................................................................. E 15
4.7 Safe parking of the truck ..................................................................... E 15
5 Keyboard (CANCODE) (o) ................................................................. E 16
5.1 Code lock ............................................................................................ E 16
5.2 Travel programmes ............................................................................. E 18
5.3 Parameters .......................................................................................... E 18
5.4 Parameter settings .............................................................................. E 19
5.5 Travel parameters ............................................................................... E 23
6 Display instrument (CANDIS) (o) ....................................................... E 28
6.1 Discharge monitor function ................................................................. E 29
6.2 Operating hours display ...................................................................... E 29
6.3 Switch-on test ...................................................................................... E 29
7 Fault location ....................................................................................... E 30
F Maintenance of the fork lift truck
1 Operational safety and environmental protection ................................ F 1
2 Safety regulations applicable to truck maintenance ............................ F 1
3 Servicing and inspection ..................................................................... F 3
4 Maintenance checklist ......................................................................... F 4
5 Lubrication schedule ECE 220 ............................................................ F 6
5.1 Fuels, coolants and lubricants ............................................................. F 7
6 Instructions for the servicing operations .............................................. F 8
6.1 Preparing the truck for the performance of servicing and
maintenance operations ...................................................................... F 8
6.2 Tightening the wheel screws ............................................................... F 8
6.3 Removing the front hood ..................................................................... F 9
6.4 Checking the electric fuses ................................................................. F 10
6.5 Recommissioning the truck ................................................................. F 11
7 Decommissioning the fork lift truck ..................................................... F 11
7.1 Operations to be performed prior to decommissioning ....................... F 11
7.2 Measures to be taken during decommissioning .................................. F 11
7.3 Recommissioning the truck ................................................................. F 12
8 Safety checks to be performed at regular intervals and following
any untoward incidents (D: Accident prevention check
according to BGV D27) ....................................................................... F 12

1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.

0506.GB
2
0506.GB
2

A 1
0404.GB
A Correct use and application of the truck
ZThe „Guidelines for the Correct Use and Application of Industrial Trucks“ (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these oper-
ating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these oper-
ating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admis-
sible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre-
vail.
Duties of the user: A „user“ within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is consid-
ered the person, who, in accordance with existing contractual agreements between
the owner and the user of the fork lift truck, is charged with the observance of the op-
erating duties.
The user must ensure that the truck is not abused and only used within its design lim-
its and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
MIf these operating instructions are not observed the warranty becomes void. The
same applies if improper works are carried out at the device by the customer and/or
third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.
A 1
0404.GB
A Correct use and application of the truck
ZThe „Guidelines for the Correct Use and Application of Industrial Trucks“ (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these oper-
ating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these oper-
ating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admis-
sible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre-
vail.
Duties of the user: A „user“ within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is consid-
ered the person, who, in accordance with existing contractual agreements between
the owner and the user of the fork lift truck, is charged with the observance of the op-
erating duties.
The user must ensure that the truck is not abused and only used within its design lim-
its and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
MIf these operating instructions are not observed the warranty becomes void. The
same applies if improper works are carried out at the device by the customer and/or
third parties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.

0404.GB
A 2
0404.GB
A 2

B 1
1106.GB
B Description of the truck
1 Design and application
The truck is an electric pallet truck in four-wheel version with driver stand and equip-
ped with tiller-shaft steering or Jet Pilot (o). The truck is designed for use on level
surfaces for transporting and order-picking goods. Pallets with open ground support
or pallets fitted with lateral boards (provided that the boards are outside the range of
the load-bearing wheels) can be picked up.
The second picking level can be reached via a step (o)in the backrest and by stan-
ding on the battery cover.
The rated capacity of the truck is shown on the identification plate or on the capacity
label Qmax.
B 1
1106.GB
B Description of the truck
1 Design and application
The truck is an electric pallet truck in four-wheel version with driver stand and equip-
ped with tiller-shaft steering or Jet Pilot (o). The truck is designed for use on level
surfaces for transporting and order-picking goods. Pallets with open ground support
or pallets fitted with lateral boards (provided that the boards are outside the range of
the load-bearing wheels) can be picked up.
The second picking level can be reached via a step (o)in the backrest and by stan-
ding on the battery cover.
The rated capacity of the truck is shown on the identification plate or on the capacity
label Qmax.

1106.GB
B 2
2 Assemblies
Item Designation Item Designation
1tFront hood 11 oStop button
2tBattery hood 12 oForward “pedestrian / walk-
along operation” button
3tControl shaft 13 oStorage compartment
4tMaster switch
(emergency stop)
14 oLift mechanism
5tController 15 tJet Pilot
6tBrake key 16 tSeat (XL version only)
7oKeyboard
(CANCODE)
17 oCastor wheel
8oDisplay instrument
(CANDIS)
18 oDrive wheel
9tKey switch
10 oReverse “pedestrian
operation” button
t= Standard equipment o= Optional equipment
4 5 63
16
2
1
20
19
7, 8 9
15
14
13
12
10
11
17
18
1106.GB
B 2
2 Assemblies
Item Designation Item Designation
1tFront hood 11 oStop button
2tBattery hood 12 oForward “pedestrian / walk-
along operation” button
3tControl shaft 13 oStorage compartment
4tMaster switch
(emergency stop)
14 oLift mechanism
5tController 15 tJet Pilot
6tBrake key 16 tSeat (XL version only)
7oKeyboard
(CANCODE)
17 oCastor wheel
8oDisplay instrument
(CANDIS)
18 oDrive wheel
9tKey switch
10 oReverse “pedestrian
operation” button
t= Standard equipment o= Optional equipment
4 5 63
16
2
1
20
19
7, 8 9
15
14
13
12
10
11
17
18

B 3
1106.GB
3 Technical data - standard version
ZIndication of technical data according to VDI 2198,
subject to modification and supplementing.
3.1 Performance data
*) For trucks with longer forks the load centre is in the centre of the fork.
Designation ECE 220
Standard
ECE 220
Rapid
drive
ECE 220
XL
ECE 220
XL
Rapid
drive
Q Rated capacity 2000 2000 2000 2000 kg
cLoad centre distance with
standard fork length *)600 600 600 600 mm
Travelling speed
with / without rated load 8,5 / 10,5 9,5 / 12,5 8,5 / 10,5 9,5 / 12,5 km/h
Lifting speed
with / without rated load 5,0 / 6,0 5,0 / 6,0 5,0 / 6,0 5,0 / 6,0 cm/s
Lowering speed
with / without rated load 6,0 / 4,0 6,0 / 4,0 6,0 / 4,0 6,0 / 4,0 cm/s
Max. climbing capacity
(5 min.) with / without load 6 / 10 6 / 10 6 / 10 6 / 10 %
hb
hf
hr
hk
y
e
95
c
l
h3
b1
l2
a/2a/2
h13
30
218
(l1)
l6
b3b11 b12
Wa
253lblf
B 3
1106.GB
3 Technical data - standard version
ZIndication of technical data according to VDI 2198,
subject to modification and supplementing.
3.1 Performance data
*) For trucks with longer forks the load centre is in the centre of the fork.
Designation ECE 220
Standard
ECE 220
Rapid
drive
ECE 220
XL
ECE 220
XL
Rapid
drive
Q Rated capacity 2000 2000 2000 2000 kg
cLoad centre distance with
standard fork length *)600 600 600 600 mm
Travelling speed
with / without rated load 8,5 / 10,5 9,5 / 12,5 8,5 / 10,5 9,5 / 12,5 km/h
Lifting speed
with / without rated load 5,0 / 6,0 5,0 / 6,0 5,0 / 6,0 5,0 / 6,0 cm/s
Lowering speed
with / without rated load 6,0 / 4,0 6,0 / 4,0 6,0 / 4,0 6,0 / 4,0 cm/s
Max. climbing capacity
(5 min.) with / without load 6 / 10 6 / 10 6 / 10 6 / 10 %
hb
hf
hr
hk
y
e
95
c
l
h3
b1
l2
a/2a/2
h13
30
218
(l1)
l6
b3b11 b12
Wa
253lblf

1106.GB
B 4
3.2 Dimensions
(all dimensions in mm)
Designation Standard XL
l2Design length of front 1267 1434
lbDistance wheel <-> battery 388 506
lfLength of driver standing plat-
form
408 457
h13 Height of fork when lowered 90 90
h3Lift 125 125
hkHeight of backrest “order-pick-
ing on 2nd level”
1867 1877
hrHeight of backrest without “or-
der-picking on 2nd level”
1255 1266
hbHeight of battery hood 959 1009
hfHeight of driver standing plat-
form
132 142
b1Truck width 805 805
b3Distance between forks, inside 170 / 200 / 330 170 / 200 / 330
b11 Track, rear 340 / 370 / 500 340 / 370 / 500
b12 Distance between forks,
outside
510 / 540 / 670 510 / 540 / 670
e Fork width 170 170
a Safety distance 200 200
Dead weight: Refer to truck identifi-
cation label
Refer to truck identifi-
cation label
1106.GB
B 4
3.2 Dimensions
(all dimensions in mm)
Designation Standard XL
l2Design length of front 1267 1434
lbDistance wheel <-> battery 388 506
lfLength of driver standing plat-
form
408 457
h13 Height of fork when lowered 90 90
h3Lift 125 125
hkHeight of backrest “order-pick-
ing on 2nd level”
1867 1877
hrHeight of backrest without “or-
der-picking on 2nd level”
1255 1266
hbHeight of battery hood 959 1009
hfHeight of driver standing plat-
form
132 142
b1Truck width 805 805
b3Distance between forks, inside 170 / 200 / 330 170 / 200 / 330
b11 Track, rear 340 / 370 / 500 340 / 370 / 500
b12 Distance between forks,
outside
510 / 540 / 670 510 / 540 / 670
e Fork width 170 170
a Safety distance 200 200
Dead weight: Refer to truck identifi-
cation label
Refer to truck identifi-
cation label

B 5
1106.GB
Working aisle widths ECE 220 Standard
(all dimensions in mm)
Working aisle widths ECE 220 XL
1) with the load part lifted, the values are reduced by 89mm.
ll
1y1) x1) l6Wa1) Ast3
1000 2267 1863 814 1000 2081 2467
1150 2417 2013 964 1200 2231 2667
1400 2667 2263 1214 1400 2481 2867
1400 2667 1891 842 1400 2109 2867
1450 2717 1941 892 1450 2159 2917
1600 2867 2463 1414 1600 2681 3067
1600 2867 2091 1042 1600 2309 3067
1950 3217 2441 1392 2000 2659 3467
2180 3447 2671 1622 2180 2889 3647
2310 3577 3173 2124 2330 3391 3797
2400 3667 2889 1840 2400 3107 3867
2400 3667 2649 1600 2400 2867 3867
2430 3697 2579 1530 2438 2797 3905
2550 3817 2799 1750 2550 3017 4017
2850 4117 3099 2050 2850 3317 4317
2900 4167 3149 2100 2900 3367 4367
3100 4367 3349 2300 3100 3567 4567
ll
1y1) x1) l6Wa1) Ast3
1000 2434 2030 814 1000 2248 2634
1150 2584 2180 964 1200 2398 2834
1400 2834 2430 1214 1400 2648 3034
1400 2834 2058 842 1400 2276 3034
1450 2884 2108 892 1450 2326 3084
1600 3034 2630 1414 1600 2848 3234
1600 3034 2258 1042 1600 2476 3234
1950 3384 2608 1392 2000 2826 3634
2180 3614 2838 1622 2180 3056 3814
2310 3744 3340 2124 2330 3558 3964
2400 3834 3056 1840 2400 3274 4034
2400 3834 2816 1600 2400 3034 4034
2430 3864 2746 1530 2438 2964 4072
2550 3984 2966 1750 2550 3184 4184
2850 4284 3266 2050 2850 3484 4484
2900 4334 3316 2100 2900 3534 4534
3100 4534 3516 2300 3100 3734 4734
B 5
1106.GB
Working aisle widths ECE 220 Standard
(all dimensions in mm)
Working aisle widths ECE 220 XL
1) with the load part lifted, the values are reduced by 89mm.
ll
1y1) x1) l6Wa1) Ast3
1000 2267 1863 814 1000 2081 2467
1150 2417 2013 964 1200 2231 2667
1400 2667 2263 1214 1400 2481 2867
1400 2667 1891 842 1400 2109 2867
1450 2717 1941 892 1450 2159 2917
1600 2867 2463 1414 1600 2681 3067
1600 2867 2091 1042 1600 2309 3067
1950 3217 2441 1392 2000 2659 3467
2180 3447 2671 1622 2180 2889 3647
2310 3577 3173 2124 2330 3391 3797
2400 3667 2889 1840 2400 3107 3867
2400 3667 2649 1600 2400 2867 3867
2430 3697 2579 1530 2438 2797 3905
2550 3817 2799 1750 2550 3017 4017
2850 4117 3099 2050 2850 3317 4317
2900 4167 3149 2100 2900 3367 4367
3100 4367 3349 2300 3100 3567 4567
ll
1y1) x1) l6Wa1) Ast3
1000 2434 2030 814 1000 2248 2634
1150 2584 2180 964 1200 2398 2834
1400 2834 2430 1214 1400 2648 3034
1400 2834 2058 842 1400 2276 3034
1450 2884 2108 892 1450 2326 3084
1600 3034 2630 1414 1600 2848 3234
1600 3034 2258 1042 1600 2476 3234
1950 3384 2608 1392 2000 2826 3634
2180 3614 2838 1622 2180 3056 3814
2310 3744 3340 2124 2330 3558 3964
2400 3834 3056 1840 2400 3274 4034
2400 3834 2816 1600 2400 3034 4034
2430 3864 2746 1530 2438 2964 4072
2550 3984 2966 1750 2550 3184 4184
2850 4284 3266 2050 2850 3484 4484
2900 4334 3316 2100 2900 3534 4534
3100 4534 3516 2300 3100 3734 4734

1106.GB
B 6
3.3 EN standards
Continuous sound level: 69 dB(A)
according to EN 12053 as stipulated in ISO 4871
ZThe continuous sound level is a value averaged according to standard regulations,
taking the sound pressure level into account when driving, lifting and idling. The
sound pressure level is measured at the ear.
Vibration: 0.75 m/s2
according to EN 13059
ZThe swinging acceleration acting on the body in its operating position is, according to
standard regulations, the linear integrated, weighted acceleration in the vertical
plane. It is determined by driving over bumps with a constant speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit val-
ues for electromagnetic emission and interference immu-
nity as well as testing of static electricity discharge ac-
cording to EN 12895 and the references to other
standards contained therein.
ZElectrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
3.4 Conditions for application
Ambient temperature:
- during operation: -10 °C to 40 °C
ZSpecial equipment and a special approval are required if fork-lifttrucks are operated
under continued extreme temperature or humidity fluctuations.
1106.GB
B 6
3.3 EN standards
Continuous sound level: 69 dB(A)
according to EN 12053 as stipulated in ISO 4871
ZThe continuous sound level is a value averaged according to standard regulations,
taking the sound pressure level into account when driving, lifting and idling. The
sound pressure level is measured at the ear.
Vibration: 0.75 m/s2
according to EN 13059
ZThe swinging acceleration acting on the body in its operating position is, according to
standard regulations, the linear integrated, weighted acceleration in the vertical
plane. It is determined by driving over bumps with a constant speed.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit val-
ues for electromagnetic emission and interference immu-
nity as well as testing of static electricity discharge ac-
cording to EN 12895 and the references to other
standards contained therein.
ZElectrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
3.4 Conditions for application
Ambient temperature:
- during operation: -10 °C to 40 °C
ZSpecial equipment and a special approval are required if fork-lifttrucks are operated
under continued extreme temperature or humidity fluctuations.

B 7
1106.GB
4 Identification locations and identification plates
ZThe capacity label (25) indicates the maximum capacity of the truck as Qmax. The
rated capacity indicated must not be exceeded and the load should be distributed as
evenly as possible on the forks.
Item Model
19 Truck data plate
20 “Attention Touch Mode” warning decal
*) for “Touch mode only in drive direction” option
21 Accident prevention inspection label (Donly)
22 Capacity Qmax / load distribution
23 Attachment point of hooks for transportation by crane (inside)
“Read operating instructions” warning
24
25
26
22
21
Q max 2000 kg
*
)
*)
23
23
23
B 7
1106.GB
4 Identification locations and identification plates
ZThe capacity label (25) indicates the maximum capacity of the truck as Qmax. The
rated capacity indicated must not be exceeded and the load should be distributed as
evenly as possible on the forks.
Item Model
19 Truck data plate
20 “Attention Touch Mode” warning decal
*) for “Touch mode only in drive direction” option
21 Accident prevention inspection label (Donly)
22 Capacity Qmax / load distribution
23 Attachment point of hooks for transportation by crane (inside)
“Read operating instructions” warning
24
25
26
22
21
Q max 2000 kg
*
)
*)
23
23
23

1106.GB
B 8
4.1 Truck identification plate
ZIn the event of queries relating to the truck or spare part orders, please state the serial
No. (28) of the truck.
Item Designation Item Designation
27 Type 33 Manufacturer
28 Serial No. 34 Min./max. battery weight in kg
29 Rated capacity in kg 35 Drive power in kW
30 Battery: Voltage V 36 Load centre distance in mm
31 Empty weight without battery in kg 37 Year of manufacture
32 Manufacturer logo 38 Option
33
32
34
31
35
30
36
29
37
28
38
27
1106.GB
B 8
4.1 Truck identification plate
ZIn the event of queries relating to the truck or spare part orders, please state the serial
No. (28) of the truck.
Item Designation Item Designation
27 Type 33 Manufacturer
28 Serial No. 34 Min./max. battery weight in kg
29 Rated capacity in kg 35 Drive power in kW
30 Battery: Voltage V 36 Load centre distance in mm
31 Empty weight without battery in kg 37 Year of manufacture
32 Manufacturer logo 38 Option
33
32
34
31
35
30
36
29
37
28
38
27

C 1
1106.GB
C Transportation and commissioning
1 Transportation by crane
FOnly lifting gear of adequate ca-
pacity must be used
(for the transport weight, refer to
the truck identification label).
ZLifting gear attachment points
are provided on the chassis (1)
and the fork (2) in case the truck
is to be lifted or transported by
crane.
– Park the truck and render it
safe (refer to chapter E).
– Open front hood (5) and put
away (refer to chapter F).
– Secure the lifting gear to the
attachment points (1) and (2).
MThe lifting gear must be at-
tached to the attachment points
in such a manner that it abso-
lutely cannot slip and cannot
come into contact with any at-
tachments of the truck when the
truck is lifted.
2 Commissioning
MThe truck must only be operated on battery current. Rectified alternate current will
damage the electronics. Cables connected to the battery (trailing cables) must be
less than 6 meters in length.
In order to prepare the truck for work following delivery or transportation, the following
operations must be performed:
– Check the truck for completeness and satisfactory condition of the equipment.
– If necessary, install the battery. Do not damage the battery cable
(refer to chapter D).
– Charge the battery (refer to chapter D).
– Commission the truck as detailed in chapter E.
ZWhen the truck is parked for extended periods, the running surface of the tyres may
flatten. The flattening will disappear after a short operating time of the truck.
2
1
C 1
1106.GB
C Transportation and commissioning
1 Transportation by crane
FOnly lifting gear of adequate ca-
pacity must be used
(for the transport weight, refer to
the truck identification label).
ZLifting gear attachment points
are provided on the chassis (1)
and the fork (2) in case the truck
is to be lifted or transported by
crane.
– Park the truck and render it
safe (refer to chapter E).
– Open front hood (5) and put
away (refer to chapter F).
– Secure the lifting gear to the
attachment points (1) and (2).
MThe lifting gear must be at-
tached to the attachment points
in such a manner that it abso-
lutely cannot slip and cannot
come into contact with any at-
tachments of the truck when the
truck is lifted.
2 Commissioning
MThe truck must only be operated on battery current. Rectified alternate current will
damage the electronics. Cables connected to the battery (trailing cables) must be
less than 6 meters in length.
In order to prepare the truck for work following delivery or transportation, the following
operations must be performed:
– Check the truck for completeness and satisfactory condition of the equipment.
– If necessary, install the battery. Do not damage the battery cable
(refer to chapter D).
– Charge the battery (refer to chapter D).
– Commission the truck as detailed in chapter E.
ZWhen the truck is parked for extended periods, the running surface of the tyres may
flatten. The flattening will disappear after a short operating time of the truck.
2
1

1106.GB
C 2
3 Operating the truck without its own drive system
FThis operating mode is not permitted when negotiating inclines and gradients.
If the truck has to be moved after a failure has rendered it immobile, proceed as
follows:
– Set the isolator “OFF”.
– Set the key switch “OFF” (“0”) and remove the key.
– Prevent the truck from rolling away.
– Open the battery panel (see chapter D).
– Open the front panel (5) and put it to one side (see chapter F).
– Screw on 2 off M4x20 bolts (3) to loosen the armature plate.
The brake is now released and the truck can move.
FRemove the screws again once you have parked the truck at its destination. Braking
is now restored again.
– Refit the front panel (5).
5
4
3
1106.GB
C 2
3 Operating the truck without its own drive system
FThis operating mode is not permitted when negotiating inclines and gradients.
If the truck has to be moved after a failure has rendered it immobile, proceed as
follows:
– Set the isolator “OFF”.
– Set the key switch “OFF” (“0”) and remove the key.
– Prevent the truck from rolling away.
– Open the battery panel (see chapter D).
– Open the front panel (5) and put it to one side (see chapter F).
– Screw on 2 off M4x20 bolts (3) to loosen the armature plate.
The brake is now released and the truck can move.
FRemove the screws again once you have parked the truck at its destination. Braking
is now restored again.
– Refit the front panel (5).
5
4
3

D 1
0404.GB
D Battery - Servicing, recharging, replace-
ment
1 Safety regulations governing the handling of lead-acid batteries
The truck must be parked and rendered safe before any operations on batteries are
undertaken (refer to chapter E).
Servicing staff: Recharging, servicing and replacing of batteries must only be per-
formed by qualified personnel. The instructions contained in this operating manual,
and the instructions of the manufacturer of the battery and of the battery recharging
station, must be observed when performing the above operations.
Fire protection measures: Smoking and naked flames are not permitted when han-
dling batteries. No inflammable substances or spark-generating materials must be
present or stored within a distance of 2 meters of the truck parked for battery recharg-
ing. The location must be well ventilated and fire fighting equipment must be kept
ready.
Servicing of batteries: The battery cell screw caps must be kept dry and clean. Ter-
minals and cable shoes must be clean, lightly greased with pole grease and must be
securely tightened. Batteries with bare terminal posts must be covered using a non-
skid insulating mat.
Disposal of the battery: Batteries must only be disposed of as stipulated in the na-
tional environmental protection regulations or waste disposal provisions. The manu-
facturer’s specifications for the disposal must be heeded.
MBefore closing the battery hood, make sure that the battery cable cannot be dam-
aged.
FBatteries contain dissolved acid which is toxic and caustic. For this reason, protective
clothing and goggles must be worn whenever work is undertaken on batteries. Avoid
physical contact with battery acid.
If clothing, skin or eyes accidentally come into contact with battery acid, liberally flush
the affected parts with clean water. Consult a doctor when skin or eyes come into con-
tact with battery acid. Spilled battery acid must be immediately neutralized.
MOnly batteries with closed tray may be used.
FBattery weight and dimensions have considerable influence on operational safety of
the truck. Changing the battery equipment is not permitted without prior approval by
the manufacturer.
D 1
0404.GB
D Battery - Servicing, recharging, replace-
ment
1 Safety regulations governing the handling of lead-acid batteries
The truck must be parked and rendered safe before any operations on batteries are
undertaken (refer to chapter E).
Servicing staff: Recharging, servicing and replacing of batteries must only be per-
formed by qualified personnel. The instructions contained in this operating manual,
and the instructions of the manufacturer of the battery and of the battery recharging
station, must be observed when performing the above operations.
Fire protection measures: Smoking and naked flames are not permitted when han-
dling batteries. No inflammable substances or spark-generating materials must be
present or stored within a distance of 2 meters of the truck parked for battery recharg-
ing. The location must be well ventilated and fire fighting equipment must be kept
ready.
Servicing of batteries: The battery cell screw caps must be kept dry and clean. Ter-
minals and cable shoes must be clean, lightly greased with pole grease and must be
securely tightened. Batteries with bare terminal posts must be covered using a non-
skid insulating mat.
Disposal of the battery: Batteries must only be disposed of as stipulated in the na-
tional environmental protection regulations or waste disposal provisions. The manu-
facturer’s specifications for the disposal must be heeded.
MBefore closing the battery hood, make sure that the battery cable cannot be dam-
aged.
FBatteries contain dissolved acid which is toxic and caustic. For this reason, protective
clothing and goggles must be worn whenever work is undertaken on batteries. Avoid
physical contact with battery acid.
If clothing, skin or eyes accidentally come into contact with battery acid, liberally flush
the affected parts with clean water. Consult a doctor when skin or eyes come into con-
tact with battery acid. Spilled battery acid must be immediately neutralized.
MOnly batteries with closed tray may be used.
FBattery weight and dimensions have considerable influence on operational safety of
the truck. Changing the battery equipment is not permitted without prior approval by
the manufacturer.