IXOLIFT 400 Series User manual

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OPERATING MANUAL FOR IXOLIFT 400 SERIES
LIGHTWEIGHT
NON-POWERED
ACCESS PLATFORM
• MAX. WORKING HEIGHT 3974 MM
• SAFE WORKING LOAD 150 KG
• WEIGHT 140-239 KG
IXOLIFT 400W IXOLIFT 400S

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OPERATING MANUAL FOR IXOLIFT 400S / 400W / 400WS
INDEX
1. TECHNICAL SPECIFICATIONS 3
2. FEATURES 4
3. OPERATING INSTRUCTIONS 5
4. CHECKS PRIOR TO USE 6
5. CORRECT USE OF STABILISERS 7
6. TRANSPORTATION 7
7. LIST OF LABELS 8
8. LABELS 9
9. EC CONFORMITY CERTIFICATE 11
VERSION 1.1

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IXOLIFT 400W IXOLIFT 400S IXOLIFT 400WS
Safe Working Height 3974 mm
Safe Working Load (SWL) 150 kg
Maximum Platform Height 1974 mm
Minimum Platform Height 974 mm
Platform Size 526 mm x 556 mm
Stowed Height 1970 mm
Stowed Lenght 1198 mm
Stowed Width 728 mm
Max. Lenght with Stabilisers Out - 1500 mm
Max. Width with Stabilisers Out - 1668 mm
Classification Indoor Rated Indoor & Outdoor
Rated
Total Weight 228 kg 140 kg 239 kg
OPERATING MANUAL FOR IXOLIFT 400S / 400W / 400WS
1. TECHNICAL SPECIFICATIONS

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IXOLIFT 400S 1
2
34
6
5
7
8
OPERATING MANUAL FOR IXOLIFT 400S / 400W / 400WS
2. FEATURES
9
1. Automatic, anti-surfing brakes
2. Advanced gas spring hoisting mechanism
3. Lockable swivel castor wheels
4. Automatic finger protection system
5. Automatically closing gates
6. Tool boxes
7. Safety harness connector points
8. Anti-slip platform floor
9. Fork lift points
10. Enforced platform sides for ratchet straps
11. Extra wheels for horizontal transportation (400S only)
12. Bubble level
13. Raising handle with a shoot bolt
14. Operating Manual
15. Raising / Emergency lowering handle
16. Lowering handle
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12
13
14
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1. ALWAYS READ the Operating Manual
2. CHECK the unit condition - DO NOT USE a damaged unit
3. APPLY brakes on castor wheels
4. ONLY USE on HARD and LEVEL surface
5. LEVEL the unit
IXOLIFT 400W:
a) ALWAYS CHECK bubble level
IXOLIFT 400S / 400WS:
a) DEPLOY STABILISERS and lock in position (400WS: when used outdoors)
b) ADJUST STABILISERS to stabilise the unit
c) ALWAYS CHECK bubble level
6. Pull the raising handle to raise the basket to required height
7. Ensure that the shoot bolt is in a locked position
8. Enter basket - DO NOT EXCEED the maximum safe working load (SWL = max 150 kg)
9. Ensure gates are fully closed
10. If using a safety harness fasten it to unit’s safety harness connection points
11. Lift the lowering handle to lower the basket
12. DO NOT ATTEMPT to move the unit whilst operatives are in the basket
13. DO NOT PLACE loads on guardrails
14. KEEP ALL PERSONS CLEAR whilst working
15. APPLY WHEEL BRAKES WHEN NOT IN USE
16. EMERGENCY LOWERING, use the raising handle
17. KEEP ALL PERSONS CLEAR whilst lowering
OPERATING MANUAL FOR IXOLIFT 400S / 400W / 400WS
3. OPERATING INSTRUCTIONS
3
12
12
13
5
7
14
15
15
3
16

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IXOLIFT 400S
1. All guard rails and hand rails must be
securely fitted and undamaged.
Gates must be lubricated and operate
freely.
2. All steps must be securily fitted and free
from dents and bends.
Remove debris to ensure maximum grip.
3. Check Level is on the unit and working
correctly.
4. All four castor wheels must be
undamaged and rotate freely.
5. Wheel brakes must be eective on both
castors.
6. Handle must be clean and undamaged.
Regularly grease* to ensure smooth
function.
NOTE! The lifting mechanism is based
on a gas spring built into the mast. The
gas spring must be replaced every 5
years.
7. Platform must be clear, clean and
undamaged.
8. Decent post must be clean
and undamaged.
9. IXOLIFT 400S & 400WS: Stabilisers must
deploy fully and winding handle must be
clean and free from damage
allowing rotation.
Grease* using grease points
on both stabilisers.
1
2
3
4
6
5
7
8
OPERATING MANUAL FOR IXOLIFT 400S / 400W / 400WS
4. CHECKS PRIOR TO USE
9
* We recommend WÜRTH
MULTI-PURPOSE GREASE
IV for greasing.

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OPERATING MANUAL FOR IXOLIFT 400S / 400W / 400WS
5. CORRECT USE OF STABILISERS
IXOLIFT 400S / 400W / 400WS - TRANSPORT IN VERTICAL POSITION
Apply castor wheel brakes
Lock anti-surfing brakes by raising the basket to the first locking position
Lift with forklift. Lifting points are marked on the mast side end of the unit.
Fasten the unit securely to the vehicle or pallet using ratchet straps utilizing the enforced
basket sides marked with decals.
IXOLIFT 400S - TRANSPORT IN HORIZONTAL POSITION
Apply castor wheel brakes and tilt the unit to its back.
The extra wheels in mast top will ease the maneuvering of the unit.
First lift the extra mast top wheels onto a pallet or into the vechicle and lift manually from
the other end of the unit.
Fasten the unit securely to the vehicle using ratchet straps.
6. TRANSPORTATION
WALL

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OPERATING MANUAL FOR IXOLIFT 400S / 400W / 400WS
7. LIST OF LABELS
LABEL NUMBER QUANTITY LABEL TEXT 400W 400S 400WS
IXO400-002S 2 ALWAYS DEPLOY STABILISERS ✓
IXO400-002WS 2 DEPLOY STABILISERS WHEN USED OUTDOORS ✓
IXO400-003 1 LIFT HANDLE TO LOWER STEPS ✓ ✓ ✓
IXO400-004 1 PULL HANDLE TO RAISE STEPS ✓ ✓ ✓
IXO400-005 2 KEEP SHUT WHILST WORKING ✓ ✓ ✓
IXO400-006 2 DO NOT SIT, CLIMB OR PLACE LOADS ON
HANDRAILS ✓ ✓ ✓
IXO400-007 1 APPLY WHEEL BRAKES + ARROW LEFT ✓ ✓ ✓
IXO400-008 1 APPLY WHEEL BRAKES + ARROW RIGHT ✓ ✓ ✓
IXO400-009 1 ADJUST STABILISERS + ARROW LEFT ✓ ✓
IXO400-010 1 ADJUST STABILISERS + ARROW RIGHT ✓ ✓
IXO400-011 1 FORKLIFT POINTS + ARROWS DOWN ✓ ✓ ✓
IXO400-012 2 STRAP DOWN HERE DURING TRANSPORTATION ✓ ✓ ✓
IXO400-013 1 SWL 150 KG ✓ ✓ ✓
IXO400-014S 1 TYPE PLATE (400S) ✓
IXO400-014W 1 TYPE PLATE (400W) ✓
IXO400-014WS 1 TYPE PLATE (400WS) ✓
IXO400-015W 1 OPERATING INSTRUCTIONS (400W) ✓ ✓
IXO400-015S 1 OPERATING INSTRUCTIONS (400S) ✓
IXO400-015WS 1 OPERATING INSTRUCTIONS (400WS) ✓
IXO400-016 6 STABILISER WARNING STRIPES ✓ ✓
IXO400-017 2 DO NOT USE WITHOUT STABILISERS ✓ ✓ ✓
IXO400-018 2 IXOLIFT 400 SMALL ✓
IXO400-019 2 IXOLIFT 400 LARGE ✓
IXO400-020 1 OPERATING MANUAL ✓ ✓ ✓
IXO400-021 1 LEVEL ✓ ✓ ✓
IXO400-022 1 FOR INDOOR USE ONLY ✓ ✓
IXO400-023 1 ONLY USE ON HARD AND LEVEL SURFACE ✓ ✓ ✓
iXO400-024 2 WARNING STRIPES FOR STEPS ✓ ✓ ✓
IXO400-027 2 SAFETY HARNESS ANCHORING POINT ✓ ✓ ✓

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OPERATING MANUAL FOR IXOLIFT 400S / 400W / 400WS
8. LABELS
MANUFACTURER
I
TILLINMÄENTIE 3
FI-02330 ESPOO, FINLAND
MODEL IXOLIFT 400S
SERIAL NO
YEAR 2016
SWL 150 kg
UNIT WEIGHT 140 kg
PLATFORM HEIGHT
LOWERED 974 mm
RAISED 1974 mm
MACHINERY DIRECTIVE 2006/42/EC
AND EN 280/2013 AND EN 1004/26
STANDARDS WHERE APPLICABLE
TECHNICAL FILE IXOLIFT400v01
MANUFACTURED IN FINLAND
CONFORMITY
MAX. WIND 0 m/s
MANUFACTURER
I
TILLINMÄENTIE 3
FI-02330 ESPOO, FINLAND
MODEL IXOLIFT 400W
SERIAL NO
YEAR 2016
SWL 150 kg
UNIT WEIGHT 228 kg
PLATFORM HEIGHT
LOWERED 974 mm
RAISED 1974 mm
MACHINERY DIRECTIVE 2006/42/EC
AND EN 280/2013 AND EN 1004/26
STANDARDS WHERE APPLICABLE
TECHNICAL FILE IXOLIFT400v01
MANUFACTURED IN FINLAND
CONFORMITY
MAX. WIND 0 m/s
MANUFACTURER
I
TILLINMÄENTIE 3
FI-02330 ESPOO, FINLAND
MODEL IXOLIFT 400WS
SERIAL NO
YEAR 2016
SWL 150 kg
UNIT WEIGHT 239 kg
PLATFORM HEIGHT
LOWERED 974 mm
RAISED 1974 mm
MACHINERY DIRECTIVE 2006/42/EC
AND EN 280/2013 AND EN 1004/26
STANDARDS WHERE APPLICABLE
TECHNICAL FILE IXOLIFT400v01
MANUFACTURED IN FINLAND
CONFORMITY
MAX. WIND 12.5 m/s
+
150 KG
APPLY BRAKES
IXO400-013
DEPLOY STABILISERS
WHEN USED OUTDOORS
IXO400-002WS
PULL HANDLE
TO RAISE BASKET
IXO400-004
ADJUST STABILISERS
IXO400-009
ADJUST STABILISERS
IXO400-010
OPERATING MANUAL
IXO400-020
LEVEL
IXO400-021
ALWAYS
DEPLOY STABILISERS
IXO400-002S
STRAP DOWN HERE
DURING TRANSPORTATION
IXO400-012
DO NOT SIT, CLIMB OR
PLACE LOAD ON HANDRAILS
IXO400-006
APPLY WHEEL
BRAKES
IXO400-007
KEEP SHUT WHILST WORKING
IXO400-005
ONLY USE ON HARD
AND LEVEL SURFACE
IXO400-023
FOR INDOOR USE ONLY
IXO400-022
SAFETY HARNESS
ANCHORING POINT
IXO400-0027
APPLY WHEEL
BRAKES
IXO400-008
LIFT HANDLE
TO LOWER BASKET
IXO400-003

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OPERATING MANUAL FOR IXOLIFT 400S / 400W / 400WS
8. LABELS CONTINUED
FORKLIFT POINTS
IXO400-011
OPERATING
INSTRUCTIONS
ALWAYS READ
THE OPERATING MANUAL
CHECK THE UNIT CONDITION:
DO NOT USE A DAMAGED UNIT
MAX WIND 12.5 M/S
APPLY BRAKES ON
SWIVEL CASTOR WHEELS
ONLY USE ON HARD
AND LEVEL SURFACE
LEVEL THE UNIT
DEPLOY STABILISERS
AND LOCK IN POSITION
WHEN USED OUTDOORS
ADJUST STABILISERS
TO STABILISE THE UNIT
ALWAYS CHECK
BUBBLE LEVEL
PULL THE LEVER AT THE
BOTTOM OF THE MAIN POST
TO RAISE THE BASKET
TO REQUIRED HEIGHT
ENSURE THAT THE
SHOOT BOLT IS
IN A LOCKED POSITION
ENTER BASKET - DO NOT
EXCEED THE MAXIMUM
SAFE WORKING LOAD 150 KG
ENSURE GATES ARE
FULLY CLOSED
IF USING A SAFETY HARNESS
FASTEN IT TO UNIT’S
SAFETY HARNESS
CONNECTION POINTS
DO NOT ATTEMPT TO MOVE
THE UNIT WHILST OPERATIVES
ARE IN THE BASKET
DO NOT PLACE LOADS
ON GUARDRAILS
KEEP ALL PERSONS CLEAR
WHILST WORKING
APPLY WHEEL BRAKES
WHEN NOT IN USE
IXO400-015WS
OPERATING
INSTRUCTIONS
INDOOR USE ONLY
ALWAYS READ
THE OPERATING MANUAL
CHECK THE UNIT CONDITION:
DO NOT USE A DAMAGED UNIT
APPLY BRAKES ON
SWIVEL CASTOR WHEELS
ONLY USE ON HARD
AND LEVEL SURFACE
LEVEL THE UNIT
ALWAYS CHECK
BUBBLE LEVEL
PULL THE LEVER AT THE
BOTTOM OF THE MAIN POST
TO RAISE THE BASKET
TO REQUIRED HEIGHT
ENSURE THAT THE
SHOOT BOLT IS
IN A LOCKED POSITION
ENTER BASKET - DO NOT
EXCEED THE MAXIMUM
SAFE WORKING LOAD 150 KG
ENSURE GATES ARE
FULLY CLOSED
IF USING A SAFETY HARNESS
FASTEN IT TO UNIT’S
SAFETY HARNESS
CONNECTION POINTS
DO NOT ATTEMPT TO MOVE
THE UNIT WHILST OPERATIVES
ARE IN THE BASKET
DO NOT PLACE LOADS
ON GUARDRAILS
KEEP ALL PERSONS CLEAR
WHILST WORKING
APPLY WHEEL BRAKES
WHEN NOT IN USE
IXO400-015W
OPERATING
INSTRUCTIONS
INDOOR USE ONLY
ALWAYS READ
THE OPERATING MANUAL
CHECK THE UNIT CONDITION:
DO NOT USE A DAMAGED UNIT
APPLY BRAKES ON
SWIVEL CASTOR WHEELS
ONLY USE ON HARD
AND LEVEL SURFACE
LEVEL THE UNIT
ALWAYS DEPLOY STABILISERS
AND LOCK IN POSITION
ADJUST STABILISERS
TO STABILISE THE UNIT
ALWAYS CHECK
BUBBLE LEVEL
PULL THE LEVER AT THE
BOTTOM OF THE MAIN POST
TO RAISE THE BASKET
TO REQUIRED HEIGHT
ENSURE THAT THE
SHOOT BOLT IS
IN A LOCKED POSITION
ENTER BASKET - DO NOT
EXCEED THE MAXIMUM
SAFE WORKING LOAD 150 KG
ENSURE GATES ARE
FULLY CLOSED
IF USING A SAFETY HARNESS
FASTEN IT TO UNIT’S
SAFETY HARNESS
CONNECTION POINTS
DO NOT ATTEMPT TO MOVE
THE UNIT WHILST OPERATIVES
ARE IN THE BASKET
DO NOT PLACE LOADS
ON GUARDRAILS
KEEP ALL PERSONS CLEAR
WHILST WORKING
APPLY WHEEL BRAKES
WHEN NOT IN USE
IXO400-015S
DO NOT USE WITHOUT STABILISERS - INDOOR USE ONLY
IXO400-017

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MANUFACTURER IXOLIFT LTD.
Tillinmäentie 3 B118
FI-02330 ESPOO
FINLAND
PERSON AUTHORISED
TO COMPILE THE Mikael Stendahl
TECHNICAL FILE
DESCRIPTION IXOLIFT 400
Serial Number _________
TECHNICAL FILE
REFERENCE IXOLIFT400v01
DECLARATION I Declare that the equipment
described herein is in conformity with
Machinery Directive 2006/42/EC
Harmonised standards used: EN 280:2013
except 5.6.2.
Other technical standards and specifications
used: EN 1004:2005
SIGNATURE ___________________
Mikael Stendahl
DATE 31/03/2016

OPERATING MANUAL FOR IXOLIFT 400S / 400W / 400WS
9. EC DECLARATION OF CONFORMITY

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MANUFACTURED IN FINLAND
IXOLIFT LTD.
Tillinmäentie 3
FI-02330 ESPOO
FINLAND
[phone]
[e-mail]
www.ixolift.com