
Item no. 11504002, Revision 03 3 ( 40 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual ...................................................... 5
1.2 Explanation of symbols used .......................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle ........................................ 6
2.1.1 Optional accessories............................................. 6
2.1.2 Documentation supplied.................................... 6
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 7
3.1 Permissible types of machining ..................................... 7
3.2 Permissible materials ......................................................... 7
4 Safety instructions 8
4.1 Safe working.......................................................................... 9
4.2 Shutdown of HF spindle .................................................10
4.3 Installation and maintenance .......................................10
4.4 Modification and repair................................................... 10
4.5 Improper operation .......................................................... 10
5 Technical description 11
5.1 Connections of HF spindle.............................................11
5.2 Electrical connection........................................................12
5.3 Cooling..................................................................................12
5.4 Sealing air.............................................................................13
5.5 Taper cleaning.................................................................... 13
5.6 Pneumatic tool change ...................................................13
5.7 Cylinder vent.......................................................................13
6 Technical Specifications 14
6.1 Dimensions..........................................................................15
6.2 Technical data sheet (KL3521 , AC-Motor) ...............16
6.2.1 Performance Diagram........................................17
6.3 Wiring diagram...................................................................18
6.4 Motor protection PTC 130°C..........................................20
6.5 Tool change monitoring .................................................20
6.6 Air-borne noise emissions..............................................21
7 Operating location 21
8 Installation 22
8.1 Installing the HF spindle .................................................22
8.2 Diameter of media supply line .....................................23
8.3 Cooling water......................................................................23
8.3.1 Quality of cooling water.................................... 23
8.3.2 Setting the cooling..............................................23
8.4 Compressed air...................................................................24
8.4.1 Air purity classes (ISO 8573-1)......................... 24
8.4.2 Setting the sealing air ........................................24
8.4.3 Setting values........................................................ 25
9 Commissioning 25
9.1 Running-in schedule ........................................................ 25
9.2 Daily start-up....................................................................... 26
9.3 Shutdown signal................................................................26
9.4 Commissioning after storage........................................ 26
10 Tool change 27
10.1 Clockwise and counter-clockwise ...............................27
10.2 Pneumatic taper change ................................................28
10.2.1 Automatic hollow shank taper tool clamp
....................................................................................28
10.3 Tool changing station (optional accessory).............29
10.3.1 pneumatic taper change................................... 29
10.3.2 Installing the changing station....................... 29
10.3.3 Maintenance..........................................................29
10.4 Workflow ..............................................................................30
10.4.1 Pneumatic workflow...........................................30
10.4.2 Electrical workflow .............................................. 31
10.4.3 Signals......................................................................31
11 Tools for high speed cutting 32
12 Maintenance 33
12.1 Ball bearings........................................................................33
12.2 Daily cleaning .....................................................................33
12.2.1 Before commencing work ................................33
12.2.2 With every tool change .....................................33
12.2.3 Every time the clamping device is changed
....................................................................................34
12.3 In the case of storage....................................................... 34
12.4 Monthly maintenance .....................................................34
12.5 Long periods of storage..................................................34
12.6 Maximum storage time................................................... 34
13 Dismantling 35
13.1 Disposal and environmental protection................... 35
14 Service and repairs 35