
Item no. 10405047A, Revision 04 3 ( 52 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual ...................................................... 5
1.2 Explanation of symbols used .......................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle ........................................ 6
2.1.1 Optional accessories............................................. 6
2.1.2 Documentation supplied.................................... 6
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 7
3.1 Permissible types of machining ..................................... 7
3.2 Permissible materials ......................................................... 7
4 Safety instructions 8
4.1 Safe working.......................................................................... 9
4.2 Shutdown of HF spindle .................................................10
4.3 Installation and maintenance .......................................10
4.4 Modification and repair...................................................10
4.5 Improper operation..........................................................10
5 Technical description 11
5.1 Connections of HF spindle.............................................11
5.2 Electrical connection........................................................12
5.3 Cooling..................................................................................12
5.4 Sealing air.............................................................................12
5.5 Taper cleaning....................................................................12
5.6 Pneumatic tool change ...................................................12
5.7 Internal coolant supply ...................................................13
5.7.1 Cooling lubricant .................................................13
5.7.2 Filtering the cooling lubricant ........................14
5.7.3 Avoiding pressure peaks...................................14
5.8 Leakage.................................................................................14
5.8.1 Internal coolant supply, vertical installation
....................................................................................15
5.8.2 Internal coolant supply, horizontal installa-
tion............................................................................15
6 Technical Specifications 16
6.1 Dimensions..........................................................................17
6.2 Technical data sheet (KL7007 , AC-Motor) ...............18
6.2.1 Performance Diagram........................................19
6.3 Wiring diagram...................................................................20
6.4 Motor protection PTC 160°C..........................................23
6.5 Tool change monitoring.................................................23
6.6 Displacement measuring system (Ott-Jakob).........24
6.6.1 Technical Specifications....................................24
6.6.2 Signals......................................................................25
6.6.3 Installation..............................................................25
6.6.4 Scaling......................................................................26
6.7 Speed and position sensor (MiniCoder)....................26
6.7.1 Technical Specifications....................................26
6.8 Eddy current sensor..........................................................27
6.8.1 Measurement principle .....................................27
6.8.2 Technical Specifications....................................27
6.9 Air-borne noise emissions..............................................28
7 Operating location 29
8 Installation 30
8.1 Installing the HF spindle .................................................30
8.2 Diameter of media supply line .....................................31
8.3 Cooling water......................................................................31
8.3.1 Quality of cooling water....................................31
8.3.2 Setting the cooling..............................................31
8.4 Compressed air...................................................................32
8.4.1 Air purity classes (ISO 8573-1).........................32
8.4.2 Setting the sealing air ........................................32
8.4.3 Setting values........................................................33
8.5 Setting the internal coolant supply ............................34
8.6 Sensor electronics of measuring system (optional
accessory).............................................................................35
8.6.1 Wiring of measuring system............................35
9 Commissioning 36
9.1 Running-in schedule ........................................................36
9.2 Daily start-up.......................................................................37
9.3 Shutdown signal................................................................37
9.4 Commissioning after storage........................................37
10 Tool change 38
10.1 Clockwise and counter-clockwise ...............................38
10.2 Pneumatic taper change ................................................39
10.2.1 Automatic hollow shank taper tool clamp
....................................................................................39
10.3 Tool changing station (optional accessory).............40
10.3.1 pneumatic taper change...................................40
10.3.2 Installing the changing station.......................40
10.3.3 Maintenance..........................................................40