
Item no. 10405047-05, Revision 03 3 ( 48 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual ...................................................... 5
1.2 Explanation of symbols used .......................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle ........................................ 6
2.1.1 Optional accessories............................................. 6
2.1.2 Documentation supplied.................................... 7
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 8
3.1 Permissible types of machining ..................................... 8
3.2 Permissible materials ......................................................... 8
4 Safety instructions 9
4.1 Safe working........................................................................10
4.2 Shutdown of HF spindle .................................................11
4.3 Installation and maintenance .......................................11
4.4 Modification and repair...................................................11
4.5 Improper operation..........................................................11
5 Technical description 12
5.1 Connections of HF spindle.............................................12
5.2 Electrical connection........................................................13
5.3 Cooling..................................................................................13
5.4 Sealing air.............................................................................13
5.5 Taper cleaning....................................................................13
5.6 Pneumatic tool change ...................................................13
6 Technical Specifications 14
6.1 Dimensions..........................................................................15
6.2 Technical data sheet (KL7003 , AC-Motor) ...............16
6.2.1 Performance Diagram........................................17
6.3 Wiring diagram...................................................................18
6.4 Motor protection PTC 160°C..........................................21
6.5 Tool change monitoring.................................................21
6.6 Displacement measuring system (Ott-Jakob).........22
6.6.1 Technical Specifications....................................22
6.6.2 Signals......................................................................23
6.6.3 Installation..............................................................23
6.6.4 Scaling......................................................................24
6.7 Speed and position sensor (MiniCoder)....................24
6.7.1 Technical Specifications....................................24
6.8 Eddy current sensor..........................................................25
6.8.1 Measurement principle .....................................25
6.8.2 Technical Specifications....................................25
6.9 Air-borne noise emissions..............................................26
7 Operating location 27
8 Installation 28
8.1 Installing the HF spindle .................................................28
8.2 Diameter of media supply line .....................................29
8.3 Cooling water......................................................................29
8.3.1 Quality of cooling water....................................29
8.3.2 Setting the cooling..............................................29
8.4 Compressed air...................................................................30
8.4.1 Air purity classes (ISO 8573-1).........................30
8.4.2 Setting the sealing air ........................................30
8.4.3 Setting values........................................................31
8.5 Sensor electronics of measuring system (optional
accessory).............................................................................31
8.5.1 Wiring of measuring system............................31
9 Commissioning 32
9.1 Running-in schedule ........................................................32
9.2 Daily start-up.......................................................................33
9.3 Shutdown signal................................................................33
9.4 Commissioning after storage........................................33
10 Tool change 34
10.1 Clockwise and counter-clockwise ...............................34
10.2 Pneumatic taper change ................................................35
10.2.1 Automatic hollow shank taper tool clamp
....................................................................................35
10.3 Tool changing station (optional accessory).............36
10.3.1 pneumatic taper change...................................36
10.3.2 Installing the changing station.......................36
10.3.3 Maintenance..........................................................36
10.4 Workflow ..............................................................................37
10.4.1 Pneumatic workflow...........................................37
10.4.2 Electrical workflow ..............................................38
10.4.3 Signals......................................................................38
11 Tools for high speed cutting 39
12 Maintenance 40
12.1 Ball bearings........................................................................40
12.2 Daily cleaning .....................................................................40