
Item no. 10301164, Revision 01 3 ( 32 )
Contents:
Translation of the original manual
1 Preliminary information 4
1.1 Purpose of the manual ...................................................... 4
1.2 Explanation of symbols used .......................................... 4
2 Transport and packaging 5
2.1 Scope of supply of HF spindle ........................................ 5
2.1.1 Service set................................................................. 5
2.1.2 Optional accessories............................................. 5
2.1.3 Documentation supplied.................................... 6
2.2 Packaging of HF spindle.................................................... 6
3 Designated use 6
3.1 Permissible types of machining ..................................... 6
3.2 Permissible materials ......................................................... 6
4 Safety instructions 7
4.1 Safe working.......................................................................... 8
4.2 Shutdown of HF spindle ................................................... 9
4.3 Installation and maintenance ......................................... 9
4.4 Modification and repair..................................................... 9
4.5 Improper operation ............................................................ 9
5 Technical description 10
5.1 Connections of HF spindle.............................................10
5.2 Electrical connection........................................................10
5.3 Cooling..................................................................................11
5.3.1 Cooling via spindle holder................................11
5.4 Pneumatic tool change ...................................................11
6 Technical Specifications 12
6.1 Dimensions..........................................................................13
6.2 Technical data sheet (KL 1002, AC motor)................14
6.2.1 Performance Diagram........................................15
6.3 Wiring diagram...................................................................16
6.4 Air-borne noise emissions..............................................17
7 Operating location 17
8 Installation 18
8.1 Installing the HF spindle .................................................18
8.2 Diameter of media supply line .....................................18
8.3 Compressed air...................................................................19
8.3.1 Air purity classes (ISO 8573-1) .........................19
8.3.2 Setting values........................................................19
9 Commissioning 19
9.1 Running-in schedule ........................................................ 20
9.2 Daily start-up....................................................................... 20
9.3 Shutdown signal................................................................20
9.4 Commissioning after storage........................................ 20
10 Tool change 21
10.1 Clockwise.............................................................................. 21
10.2 Pneumatic direct change................................................21
10.2.1 Changing the collet.............................................22
10.3 Tool changing station (optional accessory).............23
10.3.1 pneumatic direct change..................................23
10.3.2 Installing the changing station....................... 23
10.3.3 Maintenance..........................................................23
11 Tools for high speed cutting 24
11.1 Broken-off tool....................................................................24
12 Maintenance 25
12.1 Ball bearings........................................................................25
12.2 Daily cleaning .....................................................................25
12.2.1 Before commencing work ................................25
12.2.2 With every tool change .....................................25
12.2.3 Every time the clamping device is changed
....................................................................................25
12.3 In the case of storage....................................................... 26
12.4 Monthly maintenance .....................................................26
12.5 Long periods of storage..................................................26
12.6 Maximum storage time................................................... 26
13 Dismantling 27
13.1 Disposal and environmental protection................... 27
14 Service and repairs 27
14.1 Service partners .................................................................27
14.2 Malfunctions........................................................................28
15 Declaration of Incorporation 31