Jøtul GI 635 DV IPI User manual

Minimum Fireplace Dimensions
A - Inside Height =24” (610mm)
B - Inside Width = 23 1/2” (597mm) at 16 1/2” of depth
C - Inside Depth = 16 1/2” (420mm)
D - Opening Height = 24” (610mm)
E - Opening Width = 33 3/4” (857mm)
B
E
D
C
A
Maximum Fireplace Opening
Fireplace Insert Specifications for the
GI 635 DV IPI
This guide is only intended for use on-site as
a quick reference tool. Final installation must
conform to the requirements specified in the
Installation Manual included with each unit
and also available at www.jotul.us.
Fig. 1.
Fig. 2.
Cast Iron Overlay:
Will cover a maximum fireplace opening
25 3/8” high x 34 1/2” wide. (645mm x 876mm)
NOTE: If a Backer Plate will not be used, Backerless Overlay Hanger
Kit 157802 must be installed on the insert firebox in order to attach the
Overlay assembly.
Backer Plate Options
The Backer Plate functions to neatly cover the fireplace opening be-
tween the insert shell and the fireplace walls.
Standard Backer Plates are fabricated of 12 gauge, aluminized steel,
finished in high-temperature Matte Black powder coating.
Trimmable Backer Plates are fabricated of 22 ga. aluminized steel fin-
ished in Matte Black paint.
Choose an overall size that is at least 1 inch larger than your fireplace
opening.
157799 3-Sided Backer Plate -28 1/4”H x 40”W
157800 3-Sided Backer Plate - 31”H x 42” W
157801 3-Sided Backer Plate - 34”H x 46”W
157826 3-Sided Trimmable Backer Plate - 38”H x 47 3/4”W
157827 4-Sided Trimmable Backer Plate - 38 5/8”H x 47 3/4”W
Intended for flush-faced fireplace installations.
Gas Inlet
C
L
16 ⁄”
416 mm 2” 51 mm 34 ⁄”
883 mm
Glass Viewing Area
27 ⁄” x 19 ⁄”
705mm x 495mm
8 ⁄”
222 mm
33 ⁄”
845 mm
14 ⁄”
365 mm 2 ⁄”
70 mm
23 ⁄”
594 mm
3”
76 mm
10 ⁄”
273 mm
25 ⁄”
651mm
23 ⁄”
600 mm
23 ⁄”
597 mm
Cast Iron Overlay
Min. 3/4” (19mm)
Air Space -
DO NOT RESTRICT
Min. 3/4” (19mm)
Air Space - DO NOT RESTRICT
Backer Plate
or
Fireplace Front
Air Inlet
C
LExhaust
Outlet
C
L
Backer Plate
or
Fireplace Front
GI 635 DV IPI Hearth Guide & Template

Make a Footprint Template -
GI 635 DV IPI
Materials:
Foam Core or Cardboard Straight Edge
Utility Knife Tape Measure Marker
1. Trim the board to a rectangle measuring
33 3/4” x 16 1/2”. (857mm x 419mm)
2. Draw a centerline at 16 7/8” (429mm).
3. Mark the rear corners at 11 3/4” (298mm) to
the left and right of center.
4. Measure and mark 3” (76mm) back from the
front corners on each side. Draw a cut-line from
those marks to the rear corner marks and trim
the sides along those cut-lines.
5. Tape this instruction sheet to the template for
future reference.
Hearth Requirements
Hearth protection in front of the GI 635 DV IPI must be
composed of masonry material extending at least 4 1/8”
(105mm) to each side of the fireplace opening and 12”
(305mm) forward from the fireplace facing material.
Raised Hearth: Forward hearth protection may be reduced
by two inches (51mm) for every inch of fireplace floor
elevation. See manual for further details.
A: Hearth Protection Width:
• Unit flush or raised: Min. 4 1/8” (105mm)
from fireplace opening
B: Hearth Protection Depth:
• Unit flush with hearth: 12” (305mm)
• Unit raised minimum 6” o floor: 0”
C: Side Trim Clearance:
• Up to 6” (152mm) depth, from fireplace center line:
21” (533mm)
D:Side Room Wall Clearance:
• From the fireplace center line: 24” (610mm)
E: Top Trim Clearance from hearth: 37” (940mm)
F: Mantel Clearance from hearth: See fig. 4.
Clearance Requirements
The following clearances and hearth specifications are
the minimum requirements for installing this appliance
into a solid fuel-burning fireplace.
A combustible surface is anything that can burn
(i.e. sheet rock, wallpaper, wood, fabrics, etc.). These
surfaces are not limited to those that are visible and also
include materials that are behind non-combustibles.
If you are not sure of the combustible nature
of a material, consult your local fire ocials. “Fire
Resistant” materials are considered combustible; they
are dicult to ignite, but will burn. “Fire-rated” sheet
rock is also considered combustible.
Always maintain the proper clearances to allow for
the flow of ventilation air around the insert.
Mantel and Top Trim Clearances
Measure clearances from the finished floor of the fireplace
opening.
Floor to Mantel Mantel Projection
A: 41” (104 cm) 12” (30.5 cm)
B: 40” (102 cm) 10” (25.4 cm)
C: 39” (99 cm) 8” (20.3 cm)
D: 38” (97 cm) 6” (15.2 cm)
E: 37” (94 cm) 4” (10.2 cm)
Minimum Ceiling Height from fireplace floor:
55 1/4” (140.3 cm)
Fig. 3.
Fig. 4.
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© 2016 Jøtul North America, Inc. Gorham, Maine U.S.A.
GI 635 DV IPI Hearth Guide & Template