JABSCO 62040-4 Series User manual

FEATURES
• Complete drive unit enclosed in light housing.
• Single control lever for vertical and horizontal
movement.
• Dual speed control for precise beam movement.
• On-off Spot only on 7" and 8"models.
• Exclusive Clutch-A-Matic feature protects drive unit
against overload. Can operate for extended periods
against limit stops without harm. Light head may be
moved manually without damage to the drive unit.
• Internal brake system holds beam firmly on target.
• Includes control with on-off, dual speed control,
and single control for vertical and horizontal
movement.
bluBledoM Candlepower
Number VoltsHeadBase Type (Combined)
62040-4002 12 BrassBrass7" Spot230,000
62040-4006 24 BrassBrass7" Spot230,000
62042-4006 24 BrassBrass8" Spot500,000
CABLE LISTING
Part Number Description
43990-0013 10' Cable Assembly
43990-0014 15' Cable Assembly
43990-0015 25' Cable Assembly
43990-0016 35' Cable Assembly
67294-0000 50' Bulk Cable
CONTROLS
Part Number Description
43670-0003 Primary Control 12 V
43670-0004 Secondary Control Kit 12 V
60070-0000 Primary Control 24 V
18753-0335 Secondary Control Kit 24 V
7” & 8” ELECTRIC REMOTE
CONTROL SEARCHLIGHTS
Models 62040-4 Series
62042-4 Series
Models 62040-4 Series
& 62042-4 Series

LIGHT MOUNTING
See base mounting dimensions for appropriate model
light. Mount all models with front of base toward direction
of most intended use (front of circular base is marked
with arrow). Drill screw holes (per dimensional drawing)
and a 1-1/8" (28mm) hole at center of base for wiring
cable. Drill additional holes for wiring cable through
firewalls, bulkheads, etc., for connection to control. With
gasket under light base, feed wire through hole and
fasten light in place.
NOTE: Cable connectors are provided for easy wiring
connections. See Wiring Diagram.
CONTROL MOUNTING
43670-0003 12 VOLT & 60070-0000 24 VOLT
Select a location near the helm which will allow
convenient operation of control. Unit may be mounted on
vertical, horizontal or inclined panel.
1. Cut 2-5/8" (67mm) diameter hole in flat surface
where control is to be mounted.
2. Route power leads (supplied by customer) from
power source to control. NOTE: Wiring must be 16
gauge with maximum run of 15 ft.
3. Crimp terminals supplied onto power leads. NOTE:
Larger terminal is crimped to positive lead – smaller
terminal to negative lead.
4. Insert wiring cable and power leads thru back of hole
and plug into control.
5. Use bedding compound or sealant to waterproof
control mounting.
6. Secure control with self-tapping screws provided.
CIRCUIT PROTECTION
Two (2) automotive type fuses are included in the
control. One (10 amp) protects the bulb circuit, the other
(3 amp) protects the motor circuit.
OPTIONAL SECONDARY CONTROL
MOUNTING
If an additional control station is desired, use control kit
number 43670-0004 12 Volt, 18753-0335 24 Volt. Mount
secondary control in same manner as main control.
Mount station selector panel near the main control
(flybridge or lower).
1. Cut a 2" x 1-3/8" (51mm x 35mm) opening for station
selector panel within a 1 foot radius of the control.
2. Route secondary control cable from station selector
panel to secondary control location (cable acquired
separately – see cable listing).
3. Insert station selector panel thru mounting hole and
attach connectors to mating connectors from
controls and searchlight. The connectors marked
“flybridge” to go to flybridge control and the
connector marked “lower” to lower control. The
connector to the nearest control can be plugged
directly into the control. See diagram.
4. Use bedding compound or sealant to waterproof
station selector panel mounting.
5. Secure panel with self-tapping screws provided.
TROUBLESHOOTING
All lights are thoroughly inspected before shipping and are warranted to operate within specifications. If light does
not operate correctly, CHECK FUSES, AND WIRE HARNESS CONNECTIONS BEFORE PROCEEDING WITH THIS
TROUBLESHOOTING.
NOITULOSMELBORP
1. Dual filament bulb works in reverse. . . . . . . . . . . . . . . . . . . Reverse orange and gray wires at the bulb terminals.
2. Control lever works in reverse in all directions. . . . . . . . . . . Power leads to control are reversed.
3. Light moves in only three of the possible four directions. . . A. Check connectors.
B. Replace control.
C. If problem persists, return light & control
for service.
4. Dim light (low voltage). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A. Check voltage at power source.
B. Refer to cable listing for proper wire gage
and length.
5. Bulb operates – no light movement . . . . . . . . . . . . . . . . . . . Check fuses on front of control.
or
Light moves – bulb does not operate.
Fuse Fuse

SINGLE FILAMENT
Gray &
Orange
(Spot)
Black
(Neg.)
BULB REPLACEMENT
Loosen screw and remove bulb retaining ring.
Disconnect wires from faulty bulb. Connect
wires to new bulb as shown. Install bulb and
fasten with bulb retaining ring.
1
9
3
267
10
4
5
8
Key Part Description 62040-Series 62042-Series
No. Part No. Qty. Part No. Qty.
1 Base (includes set screw) 11300-09934
11000-66934
11300-09934
2 Housing (rubber boot installed)
(includes end bell (No.8) on 7" & 8")
Chrome - Brass Housing 43998-00001
3 Screws for mounting housing 66138-0000166138-0000 1
(package of 4 screws)
4 Rubber Boot (includes straps and fasteners) 43990-0046143990-0046 1
5 Motor Clutch Assembly (assembled and wired) 43990-0076143990-0076 1
6 Motor & Pinion Kit (vertical 43990-0078143990-0078 1
horizontal)* 43990-0079143990-0079 1
7 Bulb Retaining Ring (chrome) (w/fasteners) 43990-0039143990-0040 1
8 –2#yeKeeS–2#yeKeeS)srenetsaf/w(lleBdnE
9 10000-7516610000-75166)tnuomesab(teksaG
10000-26276
cdV21bluB01
10250-0408917440-35781cdV42
– – – –
Gear & Clutch Kit (not shown) 43990-0069143990-0069 1
Replacement 8-Way Switch 43990-0000143990-0000 1
for Control (not shown)
*Vertical & horizontal refer to movement, not orientation or the motor inside the housing.
EXPLODED VIEW

WIRING DIAGRAM SINGLE CONTROL
7” & 8” MODELS
CONTROL
CONTROLLED CABLE MUST BE
ACQUIRED SEPARATELY
(SEE CABLE LISTING)
POWER INPUT
LEADS SUPPLIED
BY CUSTOMER (16 GA.)
DIMENSIONAL DRAWINGS
BASE MOUNTING
DIMENSIONS
11-3/16"
(284mm)
8-5/16"
(211mm)
14-5/16"
(363mm)
7/32" (5,5mm) DIA.
HOLES (3 PLCS) FOR
NO.10 FLATHEAD SCREWS
5-5/8"
(143mm)
3"
(76mm)
4-1/8"
(105mm)
1-1/8"
(38mm)
11-3/4"
(299mm)
7"
(178mm)
13"
(330mm)
THGIL"8THGIL"7
THE PRODUCTS DESCRIBED HEREIN ARE
SUBJECT TO THE JABSCO ONE YEAR LIMITED
WARRANTY, WHICH IS AVAILABLE FOR YOUR
INSPECTION UPON REQUEST.
Jabsco, 100 Cummings Center, Ste. 535-N, Beverly, MA 01915 USA
Tel: [phone] Fax: [phone]
Jabsco, Bingley Road, Hoddesdon, Hertfordshire, EN11 0BU UK
Tel: [phone] Fax: [phone]
NHK Jabsco Co Ltd, 3-21-10, Shin - Yokohama Kohoku-ku, Yokohama 222 JAPAN
Tel: [phone] Fax: [phone]
Jabsco GmbH, Oststraße 28, 22844 Norderstedt GERMANY
Tel: [phone] Fax: [phone]
Jabsco Italia, s.r.l., Via Tommaseo, 6, 20059 Vimercate, Milano ITALY
Tel: [phone] Fax: [phone]
www.jabsco.com
© 2014 Xylem Inc. All right reserved.
Jabsco is a trademark of Xylem Inc. or one of its subsidiaries.
43000-0494 Rev. C 05/2014