JABSCO 29090-2000 User manual

IWAWUAb MARINE TOILET
GFATURES
Easyto clean whiteceramicbowl
Sturdywood seat wlthdurable bakedenamelflnlsh
Forwardangledpumpforeasyoperation
Canvenlenttop-maunteddrybowlselector
Reversible pumpmountingfor rightor lelthandinstallation
~ ~
Externalseal housing/rodguidefor easy replacement
Extra larae sealhousinaallows ist ton rod assemblv to
beremovedwtthout rerkving vilve cover
Smooth external surfaceswith skirted base to maintain
cleanliness
Baseof pump and valve cover areskirtedtoconceal
gasketiflap valves
Triadic full-flow joker valve toavowaccidentalblockage
MuRFangle dischargeportfor versatlllty ofplumbing
connection
SPECIFICATIONS
Inlet port- 3/4", Dlshargeport - 1-112"
Weight - compact bowl: 26 lb
large bowl: 32 ib
OPERATION
ManualMarinetolletahavetradltlonally been wmewhat cumb
someand wnfuslngtooperate andmaintain. TheJabsmtoilet
has beendeslgnedwlth userconvenience inmind. The pump
assembly la angled towardto provide a natural, smoothstroke
action. Ithasa top mountedweUdry bowl selector whlchcan be
operatedwlth thesamehand used for pumpingwithout
releasing
thepumphandle.
The Jabsco toilet is surprisingiyeasy to operate. Simply movethe
weVdw bowlselectorto the wet bowloosition llemand Dumo handle
upanddown a few times to add somewater to th; bowipridrto use.
After using, Rush by again pumpinghandleupanddown (inwet bowl
position)until bowl isthwoughly rinsedandevacuated. Then move
the
weVdry bowlselector to the dry bowl position (right)andwtinue
pumping untilonly about one cup of water remainsin h bottomof
bowl. Leavethe weVdw bowlselector in the dw bowloositionwhen
toilet is not in use.
APPLICATION
The Jabsco Manualtoilet is designedto meetthe requirementsof
onboard marineapplications. Itmay be installedabove or belowthe
waterline. If thetoilet is, or can be, below the waterline atany normal
(includingstatic) altitudeof vessel heeland/or bim,a
W4" Vented Loop
Fitting must be installedin a lengthof hosethat connectsthe Rushing
pump to the rearof the bowl. The vented LwpFittingshouldbe
positionedso itremainsabouteight inches or moreabove the waterline
at ail anglesof heelandtrim. If hetoilet is plumbedto
an overboard
discharge, the discharge hose must
also includea Vented Loop Fitting.
(SeeWARNING.) The toilet may be plumbedso waste is discharged to
holdingtank, directlyoverboard(whereperminedby law) or intoa
certifiedwaste treatmentdevice. Forinstallationversatility, the pump
assembly may bepositionedon the leftor righthandsideof the bowl.
Itsmulti-angledischarge port will allow routingof discharge hose in
almostany directionfor easeof installationaidneatappearance.
The toiletis availablewitheithera compact china bowlto fit restrictive
areas or a large bowlwith householdsizeseatassemblyfor maximum
comfolt Itsfornardanaleddouble actionoumo with coivenient too
mounteddry bowlselocior iseasy andnatlralto operate Itis self:
primingwith a dry suction 11 of upto 3 feet (1 metor)anda dlschaw
Models 29090-2000
291 20-2000
MODELS AVAILABLE
29090-2000 Compact Slze Bowl P Seat
29120-2000 HouseholdSize Bowl
& Seat
waterline itmust beinstalledwith properly
oops. Failuretodo
so can
hlchcan cause lossof
Posltlonlng and Mounting
TheJabsco ManualToilet is assembledat the factow for operation
wvth the nghthand. Ifpreferred,or required by available space, he
pumpano bowlmay be rotated 180dogmasto prov~dolehhand
operation. To
do this. remove hose from inletelbow (back of bowl1
and rorateelbow t80degrees. It may benecessary removethe
elbow, loosenspud retanng nutandrotatethe spud fitting so elbow
will be tightwhen pointinginthe o~~ositediredon. Remove. rotate
180degrees andwlnstaiboth the bowlandpumpassembly. Rocon-
nect hose to inlet elbow and the to;lel is ready lor lohhandoperation
The toilet mustbeinstalledona well suppattedflat surface.
Ideally, if undersideof mountinu surface isaccessible. the toilet
baseshould
be through-boltedjusng5/16' bolts, washerr and
locknuts)to the mounnngsurface If the undnrsldeof mounting
surface is not accessibli, the useof 5/16' lag bolts andwasheis is
anacceptablealternative.
Beforeinstalling,positiontoilet in bcationto beinstalled. Ensure
there 1s adequate spacearoundtoletto easily operate pump andrase
seat and lidto a fully openedposition. Seatandlid shouldswing open
at least 110degrees andbe supportedwhen open to avoidstrainon
hinges. Ensurethe base drain plug isaccsssibleandinletand
discharaehoses can beattachedto their resoective omswithout
lnduungs,gn~kcantlateralforce The dlschaigeelbow may berotated
(by
loosening two Range saews, rotatingelbow and rehghtenlng
saews) to acceptthe mostconvenient mutingof the discharge hose
When properinstallationhasbeenestablishedmarkhefour base
mountinohdeson mountino surface andremovetoilet. Ensurethat
nowiringor plumbingispaGtionedunder the mountingsurfacewhich
may beaccidentallydamagedwhen the surfaceisdrilled. Drill
headto
9 feet 13 meters). A full-flow biadic ioker valve resists blo&aoe
while providingpositiveback-flowprevention.
"
appropriate sizeholesfor fasteners being used. Mounttoilet usingRat
washers betweenheadofboltsand plastictoilet base. Ifdesireda

Positioning and Mounting (continued)
small beadof silicone or latex sealantmay be appliedaround base
where
it contactsthe mountingsurfaceto prevent moisturefrom getting
under
the toilet base.
NOTICE: Donot use Polysulfidebase sealantsbecausethey may
chemicallyattackthe plasticwhich can resultinbreakage.
Plumbing
~f~nstalllng a new Inletthw-hu~~lseamk,ensurethat it is poslt~onwjon
a partof the hullwhlch 1s wettedat allanglesof nee1or tram and tree of
water turbulenceat anv hullsceed. If discharairmwaste overboard
(chedclegal restnctionifor o;erboard dlschaiej: ensure dscharge
thw-hulllseacockis both attof and hlgher man the Inletthru-hull1
seacock. All inletplumbingshould be a minimumof W4. ID and
dschargeplbmbsnga mlnlkdmof 1-112'ID All hose ends snould be
double clamped
with stalnloss steelhoseclamps If the tollet 1s above
waterlineroute hoses to seawks. holdinatank or treatmentdevice via
a routeas dlrect as posshble However, lo;max~murn sealing effecton
the dlschargelokor valve, it1s rewmmendedthat the dlscharge hose 1s
loopedupwardabout 8' above the discharge elbow before itdescends
to itstenination point. All bendsandelbows inplumbing should
be
kept to a minimum. Itshouldnotbenecessaryto use any sealing
compoundwhen anachinghoses to the inletor discharge ports
If the toiletis,or can
be, below the waterline, at any normal(induding
static)attitude of vessel heelandlor trim. a
34. vented IWD mustbe
-
instaliedina lengthof hoseconnectingthe flushing pumpiothe rear of
the bowl. The vented Impfitting must
be positioned 8" above the
resultinflooding whlch cancause lossof
properlyand life.
waterlineat allanoles of heelandtrim. TO accom~lishthis. removethe
314. hose s~~~lleciwlth tolleland rcplacuwlth a new length of hose
longenough to properlyposltlon tho ventedloop
If the tollel1s
plumbedfor overboarddischarge, a 1.112' ventedloopmust be
installedin the discharge hose. The waste vented loop fining must
MAINTENANCEISERVICE INSTRUCTIONS
Maintenance
Periodicmaintenanceis oenerallv notreouired: however. after lono
periodsof non-use, the tiletmay be easierto operate if lubricated:
To do this, fill bowlhalf-waywith warm water and addafew drops of
mineraloilor baby oil.
with the weVdry bowl selector inthe dibowl
position,empty bowlusing longcompletestrokes. To winterize toilet.
operate the pump in the dry bowlmodeto evacuate as much water as
possible. Drainthe remainingwater from hebaseby removingthe
base plugor sponge from bonom of bowl. If charging the holdingtank
with anti-freeze by pumping itthrough the toilet, use onlv ethvlene
glycolbasedanti-freeze. yo use basedanti-ireezecan
cause damage to the internalrubber toilet pans.
Service
Before oerforminaanv service. flush the toilet lona enouoh to ensure
allwasie 1s
IIUS~E~ from tho d~schargehose ~lo;e both-lnlet and
d~scharge (11 applcablo) suacocks and pdt a 'DO NOT OPEN'
notice
& each to guardagainst accidental opening and flooding
while service is being performed.
SEAL REPLACEMENT
- Lii handle and wrap rod with one turn
oltape just under the handle. Gently ras iston rod on tape)
wan lhers and ~nscrewhandle. ~01.8 PI~~ON ROD A TALL
T~MPS OR ITMAY DROPDOWN INTOPUMP. Remove
bumper washer and unscrew and remove seaVrod guide
assembly. Wrapthreads of piston rodwith oneturn of tapeto
mtect new seal andinstall new reallrodguide assembly.
!i emovetape fromthreads and reinstall bumper washer and
handle. T~ghtenhandle snugly (do not overtighten) and remove
remainin ta e.
MAJOR
~V~RHAUL - Loosen hose clamos on inlet hose and
remove
il from the ump Remove bowl link hose from realol
pump assembly. &move the two screws that secure the
also
be positioned 8' above the waterline at allangles of heel
andlor bimand ideally should be located as close to the toiletas
practical.
(sea WARNING.)
Floodhazard. CloseInletand outlet seacocks
priortodisassemblingtoilet. Failure to do so
canresult inflooding which cancause lossof
Toilet below the waterline
,/."
VENTED
I'h VENTEO
LOOP
LOOP
n I
I
,
I
If unfamiliarwith proper plumbingrequirementsfor marinetoilets,
itisrecommendedthat
a aualifiedmarinedumbingtechnidanis
cwtacted b & the installation.
-
discharge flange and elbow. Remove the four screws that
secure the pump to the base and remove pumpassembly.
The discharge joker valve and basevalvelgasket can now be
removed. Removethe six screws that securethe top valve
cover, movethe welldry bowl selector to the wet bowlposition
and remove valve cover and piston rod assembly from pump
cylinder, taking care not to losethe flap valve seating spring on
the underside of the cover. Remove top valvelgasket assembly
and valve seat. Remove piston0-Ring and seallrod guide
assembly (see SealReplacement instructions.). Clean all arts
and inspectfor damage. Ensure pump cylinder wall is not gadly
groovedorworn.
Install new reaVrod uide assembly (seeSeal Replacement
instructions). lnstal?new piston0-Rng. Luoricate bore of
pumpcylinder with petroleum jelly. Positionvalve seat and top
valvelaasket assemblv on topof cvlinder. Ensure the flap valve
seatinlgspring ispushbd securely bnits locator post onthe
underside of the valve cover. W~ththe wetld~bowlselector in
.--. ..~ .-- - ~ ~ ~ ~ ~~ ~~ ~
tne wet bowlposrtion,insert piston into lnderboreand
2.
sition valve cover ontop of cylinder. ecure wnh six screws.
P" nstall oker valve indiscnarge elbow and base valvelgasket
assembly on base. Postion discharge flange an0 elbow on
umpand secure with two screws. Positionpumpassemblyon
Easeand secure with four screws. Reattachbowl link hoseto
pump. Reattach inlet hose to pumpand secure with clamps.
BOWLSEAL REPLACEMENT
- To replace the bowlseal (base
0- Ring)disconnect inlet and discharge hoses and remove
toilet from its mounting surface. P nut caps from bowl
fasteners. Invert toilet and hold
bars on underside of base
while removing nuts and washers.
Lii basefrom bowland
remove0-Rina. Install new 0-Rina. oosition base on bowland
secure witn fahersensuring plaEidwashers are sandwicheo
between
S. S. llat washers and ceramic bowl. Invert toilet and
snap plastic nut caps onto nuts. Reinstalltoilet on mounting
surface, connect hoses and secure with hose clamps.

I EXPLODED VIEW I
REPAIR KITSAVAILABLE
KIT PARTNO. DESCRIPTION
A
29045-2000 MAJOR SERVICE KIT, PUMP
B 29040-2000 PUMP ASSEMBLY
C
29094-2OCQ VALVE COVER & HANDLE ASSEMBLY
D 29051-2OW PUMP CYLINDER ASSEMBLY
E 29047MXM BOWL INSTALLATION KIT
PARTS LIST
I I I I I ON PER 1
. .... .. .
I I
la;lY P[;T RIl Kl
KEY DESCRIPTION ABCDE
1 BOWL COMPACT 59127-7002
LARGE 18753-0060
2 SEAT. LID 8 COMPACT 187530437
9
O-RING (BOWL) 1 44101-1000 1
10
BOLT
4 4
11 NllT 4 4
..
I I IIIII
12 1 WASHER (SS) 14 1 14

Positioningand Mounting (continued)
smallbeadof silicone or latex sealantmay be appliedaroundbase
where itmntadsthe mounting surfaceto prevent moisNre
horn getting
under the toilet base.
NOTICE: Donot use Polysulfidebase sealants becausethey may
chemically attackthe plasticwhich can resultinbreakage.
Plumbing
If lnstalltng new Inletthm-hulllseacock,ensurethat 111s posltlonedon
a panof the hullwh~ch1s wettedat allanglosof heel or blm andhee of
water b~rbulenceat anv hull s&. If dischamina waste overboard
(che& legalrestrictio& for o;erboard dlschario): ensure discharge
thm-hulVseaco& Isboth aftof and hlgher than the lnlet mm-hull/
seacock. Allinlet dmbiia shwld be a minimwnof 34' IDand
dlschargepumoinga mlnhumof 1-112'ID. All hose ends should be
doubledampedwith stainless steelhoseclamps
If the toilot is above
waterline mute hoses to seacocks, holding tank or treatment device via
-
a routeas direct as poss~bleHowever, for maxlmum sealingeffoct on
the dlschargejokervalve. ~t
IS recommended that the d~schargehoseis
loopedupwardabout 8' above the discharmelbow before itdescends
to itsteril~tionpoint All bendsand elbows inplumbingshould
be
kept to a minimum. It shouldnot bo necessary to useany sealing
compoundwhen attaching hoses to the inlet
or discharge porn.
Floodhazard. Iftoilet isInstalledbelow the
waterline,
it mustbeInstalledwith pmperly
positionedventedloops. Failureto do so can
result infloodingwhich cancauselossof
Ifthe toiletis,
or can be, belowthe waterline, at any normal(induding
static) attitude of vessel heeland/or trim. a
314" vented IWD must be
InstalledIn a longthof hosemnnecnngthe flush~ng iothe rear of
me bowl The vontedlwpflnlngmust
be possoned 8' above the
waterlineat allanales of heelandtrim. To amm~lishthis. removethe
314. hosesuppllodwlth toilet andreplacswlth a new lengiof hose
longenough to properly positionthe vented loop.
If the toilet is
plumbedforoverboarddischarge, a 1-112" vented loop must
be
installedin the discharge hose. The waste vented loop fitting must
MAlNTENANCElSERVlCE INSTRUCTIONS
Maintenance
Periodicmaintenanceis generally notrequired;however, after long
periodsof non-use, the toilet may beeasier to operate if lubricated.
To do this, fill bowlhalf-waywith warm water and addafew dmps of
mineraloil or baby oil. With
the wetldw bowl selectorinthe dw bowl
poslbon,empty bowluslnglongcomplete strokes To wlntenzi tollet.
operate the pump Inthe dry bowl mo& to evacuate as much water as
possible. Drainthe remainingwater from the base by removingthe
baseplugor spongefrom bottomof bowl. if charging the holding tank
with anti-freeze by pumpingitthrough the toilet, use only ethylene
glycol basedanti-freeze. To use petroleum based anti-freezecan
cause damage to the internalrubber toilet parts.
Service
Before ~erforminaanv service. flush the toilet lona enouoh to ensure
allwade 1s flushid frbm the dlschargo hose ~lo;e bothlnlet and
dlscharge (11appltcaolc)seacocks and put a 'DO NOT OPEN"
noticeon each to guardagainstaccidentalopeningandflooding
while service is being performed.
SEAL REPLACEMENT
- Ltfl handle andwrap rod with one t~rn
o! tape just under the handle. Gently ras iston rod on lape)
w th Cers and unscrew handle.
HOLB PI~ON ROD A TALL
TIMI& OR ITMAY DROP DOWN INTOPUMP. Remove
bumper washer and unscrew and remove seallrod guide
assembly. Wrap threads
01 piston rod with one turn of tape to
protect new seal and install new reallrodguide assemoly.
Removetape from threads and reinstallbumper washer and
handle. Tiahten handle snugly (do not overlighten) and remove
-. . -.
remainin fa e.
MPJOR ~V~RHAUL - Loosen hoseclam~son inlet hose and
remove it from the ump Remove bowl link hosefrom real of
pump assembly. &move the two screws that secure the
also
be positioned 8' above me waterline at all angles of heel
ancVor trim and ideally should be located as closeto the toilet as
~racbl. (See WARNING.)
Floodhazard. CloseInlet andoutlet seearcks
prlor todisassembllngtoilet Failuretodo so
canresultinfloodingwhich cancauselossof
propertyandUfe.
I Toilet below the waterline
I
Y."
VENTEO
I'/<' VENTEO
LOOP
LOOP
n I I
I /
If unfamiliar with proper plumbing requirementsformarine toilets.
it is recommendedthat aqualifiedmarineplumbingtechnician is
contactedto
& the installation.
discharge flange and elbow. Removethefour screwsthat
secure the pumpto the base and remove pump assembly.
The dischargejoker valve and basevalvelgasket can now be
removed. Removethe six screws that secure the topvalve
cover, move the wetldry bowl selectortothe wet bowlposition
and remove valve cover and piston rod assembly from pump
cylinder, taking care not to losetheflap valve seating spring on
the underside
of the cover. Removetopvalvelgasket assembly
andvalve seat. Remove piston 0-Ring and seallrod guide
assembly (see Seal Replacement instructions.). Clean all
and inspect for damage. Ensure pumpcylinder wall isnot
g$
groovedor worn.
lnstall new reallrod guide assembly (see Seal Replacement
instruct~ons).Install new plston0-R~ng.Lubricateboreof
pumpcylinder with petroleumjelly. Position valve
seat andtop
valvelaasket assemblv on topof cvlinder. Ensure the flap valve
seating spring ispushbdsecurely on its locator post onthe
underside of the valve cover. With the wetld~bowl selector in
~ ~ ~~ ~
the wet bowlposit;on, inserl piston into lind6r bore and
'3
postionvalve cover on top of qlinder. ec-re witn six screws.
Install oker valve
in discharge e.bow and base varve/gasket
assembly on base. Positiono.scharge flange and elbow on
gump and secure with two screws. Positionpump assembly on
ase and secure with four screws. Reattachbowl link hoseto
pump. Reattach inlet hoseto pumpandsecure with clamps,
BOWL SEAL REPLACEMENT
- To replacerhe bowl seal (base
0- Rng)disconnect inlet and discharge hoses and remove
toilet from its mounting surface. Pry nut caps from bowl
fasteners. Inverttoilet and hold bolts on underside of base
while removing nuts and washers.
Lii basefrom bowl and
remove 0-Rina. Install new 0-Rina. wsitionbaseonbowl and
secure with faienersensuring plagi~cwashers are sandw~cned
between S. S. flat washers andceramic bowl. lnventoilet and
snap plastic nut caps onto nuts. Reinstall toilet on mount~ng
sufiace, connect hoses and secure with hoseclamps.