JABSCO 37010 Series User manual

1
Model 37010-Series
ELECTRIC MARINE TOILET
Push Button Operation
FEATURES
• WhiteVitreousChinaBowlAvailableinTwoSizes
• BakedEnamelSeat&CoverinCompactor
HouseholdSize
• FlexibleImpellerFlushPump
• PermanentMagnetTypeMotor,FullyEnclosed,with
StainlessSteelShaft
• HighCapacityMaceratorandBowlScavengerPump
• Built-inBackFlowPreventer
• AllCorrosionResistantMaterialforMarineUse
VARIATIONS
VOLTAGE COMPACT SIZE HOUSEHOLD SIZE
12VdcEMC 37010-0090 37010-1090
24VdcEMC 37010-0096 37010-1096
INSTALLATION
TheJabscoelectrictoiletmaybeinstalledaboveorbelow
thewaterline.Flushpumpisself-primingwithaverticallift
up to 4 feet; discharge macerator pump can operate
againstaverticalheadupto4feet.
Inletandoutletseacocksshouldbeeasilyaccessibleand
be positive shut off valves. If seacocks cannot be
convenientlyoperatedfromtoiletlocation,installsuitable
shutoffvalvesforinletanddischargeconnections.
Base assembly may be moved 90° to accommodate
connectionsandprovideaccessibilityforservicing.
Surfacewheretoiletismountedshouldbeflattoprevent
distortionoftoiletbase.
PLUMBINGCONNECTIONS-Connectinlethoseusing
either5/8"or3/4"IDhose(asleeveisincludedtoadapt
pumpinletfrom5/8"to3/4").Makesureallinletconnections
areairtightandfreeofsharpbendsorrestrictions.
Connect 1" or 1-1/2" hose to discharge port (Adaptor
98023-0080 is included to convert discharge port to
1-1/2"IDhose),andmakesuitableconnectiontoholding
tank or other discharge system. Avoid sharp bends or
restrictions.
Forabovewaterlineinstallations,acheckvalvemayhave
tobeinstalledintheflushwaterintakelinetoensurerapid
pumppriming.Toretainwaterinbowl,makealoopinthe
dischargelineabout8inchesabovebaseofbowl.
DANGER
!
CAUTION
!
WARNING
!
WARNING Floodhazard.Anytoiletinstalledbelowthewaterline
orwhichmaybebelowthewaterlineatanyangleof
heelortrimmustbeintalledwithproperlypositioned
ventedloops.Failuretodosocanresultinflooding
whichcancauselossofpropertyandlife.
Do not connect the toilet to the vessels
potablewaterforitssourceofsupply.Todosocanresult
incontaminationofpotablewatersupply.Iffreshwateris
preferredforflushing,provideaseparatefreshwatertank
tosupplywatertothetoiletonly.
DONOTCONNECTINLETHOSETOAPRESSURIZED
WATERSYSTEM.
Ifthetoiletis,orcanbe,belowwaterlineatanynormal
(includingstatic)attitudeofvesselheeland/ortrim,a3/4"
VentedLoopFittingmustbeinstalledinthelengthofhose
connecting the flushing pump to the inlet seacock. The
VentedLoopFittingmustbepositionedsoitremainsslightly*
abovethewaterlineatallanglesofheelandtrim.
Insomeinstallationswhenaventedloopisinstalledinthe
intake hose, the flushing pump primeability and flow
characteristics are reduced and may adversely affect
toilet function.Torestore pump performance,connect a
solenoid valve (Jabsco No. 37068-2000) to the vent air
inlet to interrupt the air supply during the flush cycle.
Screwthe¼”brassconnectorontotheventedloopand
wire the solenoid in parallel with the toilet motor. See
Diagram1forinstallationandwiringillustration.
*Recommendedminimumheightabovewaterlineis6".
ELECTRICAL CONNECTIONS - Select a location for
theswitchandinstructionplate,makingsurewireleads
fromboththetoiletandpowersourcecanberoutedto
theswitch.Ensurethepanelwhereinstallingswitchis
no more than 1" thick. Drill a 5/8" mounting hole and
installswitchandinstructionplate.Usestrandedcopper
wireofthecorrectsize(determinedfromtheelectrical
specificationschart)toconnectonesideoftheswitchto
thepositivepowersource.Anappropriatesizefuseor
CAUTION

2
equivalent circuit breaker (determined from electrical
specifications chart) must be installed in the positive
power lead within seven inches of the power source.
Connect the other side of the switch to the orange
(positive) motor lead. Connect the black (negative)
motor lead to the negative side of the battery or
groundedbussbar.
NOTICE: Correct motor polarity (orange to positive,
black to negative) is important. Reverse polarity can
damage motor and void warranty. Full voltage at the
motorisrequiredtoproperlyoperatetheElectricToilet.
Thetoiletmustbewiredinacircuitindependentofall
otheraccessories.
ELECTRICAL SPECIFICATIONS
AMP FUSE WIRE SIZE PER FEET OF RUN*
VOLTAGE DRAW SIZE 0'-10' 10'-15' 15'-25' 25'-40' 40'-60'
 12Vdc 16 25 #12 #10 #10 #8 #6
 24Vdc 8 15 #16 #14 #12 #10 #10
*Lengthofrunistotaldistancefrompowersourcetoproductandbacktoground.
OPERATING INSTRUCTIONS
Make sure inlet and outlet seacocks are all open; push
button  tooperate.Operateuntilbowliscompletelyflushed
anddischargepumphasscavengedwaterfrombottomof
bowl.
The Jabsco electric marine toilet will provide years of
troublefreeserviceifproperlyused. Itwillhandle waste
andtoilettissue.ItwillNOThandlerags,sanitarynapkins
orhardsolidobjects.
Ifbowldoesnotpumpoutandbeginstofill,partiallyclose
inletvalveuntil bowlisclearedandcompletelypumped
out.Thenoperateforafewsecondswithbothvalvesopen
toclearentiretoiletanddischargesystem.Formaximum
safety,whentoiletisnotinuseorvesselisunattended,
closeboththeinletanddischargeseacocks.
Todrainforwinterlay-up,closeinletvalveandoperatefor
afewsecondsuntilallwaterispumpedout.
After long periods of non-use, toilet and pump may dry
out.Toeaseinitialstart-up,putaboutonequartofwater
inbowlandletstandawhilebeforeinitialuse.
DISASSEMBLY
DANGER
!
CAUTION
!
WARNING
!
WARNING Floodhazard.Closeinletandoutletseacockspriorto
disassembling toilet. Failure to do so can result in
floodingwhichcancauselossofpropertyandlife.
Disconnectpumpinginletanddischargehoses.Remove
fourscrews,KeyNo.25,pullout complete motor,pump
andmaceratorassembly.Ifassemblydoesnotslideout
easily,pushforwardandpullbacksharplyseveraltimes
tofreemaceratorhousingfrombase.
Remove discharge port, Key No. 12, and joker valve.
Unscrewchopperplate,Key No.14,byturningcounter-
clockwise, facing plate. Prevent shaft from turning by
placing screwdriver in discharge port and locking
centrifugal impeller blade. Remove macerator housing.
Loosen impeller set screw and slide impeller off motor
shaft.
Removefourflatheadscrewsandtwowashers,KeyNos.
20,21,&22.Removetheplasticwearplate,KeyNo.23,
withsealingsleeve,KeyNo.19,andgasket,KeyNo.26.
Slidepumpassemblyoffmotorshaft.Replaceallwornor
damagedparts,cleanremainingparts.
ASSEMBLY
Presssealintobodywithlipfacingimpeller;becareful
nottococksealinbore.Installpumpbodyonmotorand
positiononregister.Lubricateimpellerborewithpump
greaseandinstallimpeller.Positionthegasketagainst
the body and install the wearplate ensuring the two
plasticsealingwashersareundertheheadsofthetop
andbottomscrews.NOTE:Thecurrentplasticwearplate
supercedestheearlierbrasswearplateandwithitthe
stainless steel wearplate is no longer used. Slide the
rubber sealing sleeve on the motor shaft and push it
into its recess in the wearplate. Relocate centrifugal
impeller on shaft, about 1/8" from the wearplate, and
tightenset screw.Place maceratorhousing overshaft
andcentrifugalimpeller,putlockwasheronendofshaft
and screw chopper plate on shaft and tighten. Install
O-ring in O-ring groove in wearplate surface, a little
grease will help hold in place, make sure inside body
surfaces are clean, line up slot in base with key on
maceratorhousing,slidepumpassemblyintobaseand
tighten with the four screws.Turn motor on for one or
twosecondstobesurecentrifugalimpellerisfree.
NOTE:Theswitchonthesideof
the solenoid is inactive and will
notaffectoperation.
-
+
-
DISCHARGE
TO
NEGATIVE
TO
POSITIVE
TO
NEGATIVE VENTED LOOP
Heeled
Waterline
Static
VIEW A
SWITCH
INLET
VIEW A
VENT TO
ATMOSPHERE
1/4" BSP
BRASS
CONNECTOR
(Screws on to
Vented Loop) Use PTFE tape
to seal
connector
onto Vented
Loop
ELECTRICAL
CONNECTIONS
Diagram1

3
PARTS LIST
Key Description Qty. Part Number
1 Seat,LidandHingeSet 1 
 CompactToilet  29097-1000
 RegularToilet  29127-1000
1A HingeSet(1Pair) 1 
 CompactToilet  29098-1000
 RegularToilet  29098-2000
2 Bowl,CompactSize 1 29096-0000
 Bowl,RegularSize 1 29126-0000
3&4 BowlSpud&Intake 1 29048-0000
 Elbow&O-ring
5 Clamp 1 18753-0044
6 Hose 1 29035-1001
7 BowlInstallationHardware 1 18753-0637
7A PhillipsHeadScrew** 4
7B Washer,Starlock** 4
7C HexNut**(twoplaces) 4
7D Washer,Plastic** 4
7E WasherStainlesssteel** 8
7F NutCap** 4
8 O-RingBowl/Seal 1 44101-1000
9 BaseAssembly** 1 37004-1000
10 1-1/2"Adaptor,DischargePort 1 98023-0080
11 JokerValve*** 1 44106-1000
12 1"DischargePort** 1 44107-1000
13 Screw** 3 96050-0568
14 ChopperPlate†withLockNut 1 37056-1000
15 MaceratorHousing† 1 37014-0000
16 CentrifugalImpeller† 1 37006-0000
17 SetScrew† 1 18753-0492
18 O-ring*† 1 43990-0066
19 SealingSleeve† 1 37036-1000
20 Screw† 2 91009-0096
21 Screw† 2 91010-0130
22 Washer,Fiber*† 2 35445-0000
23 WearplateKit‡† 1 37018-0000
24 LockWasher#10,StainlessKit† 4
25 Screw† 4 91027-0011
26 Gasket*† 1 12558-0000
27 FlexibleImpeller*† 1 6303-0003
28 Body† 1 12554-0000
29 Seal&Retainer*† 1 1040-0000

Key Description Qty. Part Number
30 Slinger† 1 6342-0000
31 Motors:
 Motor-12VoltEMC† 1 37064-0000
 Motor-24VoltEMC† 1 37065-0000
32 Adaptor 2 93003-0240
33 Switch&Plate 1 37020-0000
34 MotorCover† 1 43990-0051
35 ScrewCover(3each) 1 37003-1000
 ServiceKit  37040-0000
 Motor/PumpAssy.12VEMC†  37041-0010
 Motor/PumpAssy.24VEMC†  37041-0011
* PartsSuppliedwithServiceKit37040-0000.
** Partsincludedwithbase37004-1000.
‡ Wearplate#23includesSealingSleeve#19andPump/
BaseO-ring#18.
† PartsincludedinMotor-PumpAssembly.
O
T
H
S
U
P
F
L
U
S
H
T
R
I
C
C
E
L
E
T
O
I
L
E
T
8
9
10
11
14
12
13
21
20
4
15 16 17
18
22
23
24
25
26
27
28 29 30
31
32 5
6
3
2
7F
7C
7E
7D
7A
34
33
19
1
7B 35
7C
EXPLODED VIEW
TO
BOWL
ELBOW

4
DIMENSIONAL DRAWING
INCHES(MILLIMETRES)
A B C D E F G
COMPACTSIZEBOWL 19-3/4(493) 4-13/16(123) 13-13/16(351) 13-7/8(352) 17-3/4(451) 9-7/8(251) 7-5/8(194)
HOUSEHOLDSIZEBOWL 21-3/4(543) 5-11/16(148) 14-5/8(372) 14-3/4(375) 19-3/4(502) 11-1/4(286) 8-1/2(216)
D Overall Width
1 (25)
Dia
4
(102)
6 (152)
B
5/16
(8) 3-1/8
(79)
5/8 (16) Dia
2 Places
C
FG
E
2 Leads - 11 (279) Long
12-15/16
10-7/8
A
3-1/2
(89)
7-3/8
(187)
2-1/2
(64)
3-7/8
(98)
4
(102) 5+3/8
(137)
5/8
(16)
MOTORCOVER
Form: 43000-0612 Rev. 01/2009
USA
ITTCorporation
CapeAnnIndustrialPark
Gloucester,MA01930
Tel:(978)281-0440
Fax:(978)283-2619
UK
ITTIndustries
BingleyRoad,Hoddesdon
HertfordshireEN110BU
Tel:+44(0)1992450145
Fax:+44(0)1992467132
JAPAN
NHKJabscoCompanyLtd.
3-21-10,Shin-Yokohama
Kohoku-Ku,Yokohama,222-0033
Tel:[phone]
Fax:[phone]
ITALY
JabscoMarineItalia
ViaTommaseo,6
20059Vimercate,Milano
Tel:+390396852323
Fax:+39039666307
GERMANY
JabscoGmbH
Oststrasse28
22844Norderstedt
Tel:+49-40-535373-0
Fax:+49-40-535373-11
Warranty:Allproductsofthecompanyaresold,andallservicesofthecompanyareofferedsubjecttothecompany’swarrantyandtermsofsale,copiesofwhichwillbefurnisheduponrequest.
Detailscorrectattimeofprinting.Wereservetherighttochangespecicationswithoutpriornotice.
©Copyright2009ITTIndustries,RegisteredEnglandNo.81415,registeredofce:JaysCloseViablesEstate,Basingstoke,Hants,RG224BA
www.jabsco.com