JABSCO 1285O SERIES User manual

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Models i285O.SER|ES
12860-SERIES
.. Description .._
Nitrilelmp€ller
Nitrielmpeller
Shaft:
SELF.PRTMING
PI'MPS
DESIGN
FEATUFES
3l6StainlessSteel
3
11,
Shaft
Seal: Cabon-CeramichceType,Nitrile
Bearings: Carbon
Model12850-Se.ies-
% NPT
Modelr2860-Series
- 1"NPT
Model
r2850-Series
- 3%lbs11,7
ks)
Mod€l
12860-Series
- 57,lbs
{2,5
kg
)
12850-0001
12850-0003
12860-0001
12860-0003
NOTE:
Carbon/Carpenier20sealavailable
asa
spare
parr,
APPLICATIONS
Deslgn€dasalowcosl
p!mpfol|tfansfers,circulation,spil
retufns,filtrationandfillingline
use.Easilyhandles
pure
soutions,foaming
liquids,emulsions,suspended
solids,
gels
andferments.Becausethe p aslicpump is resistantto
corrosionandmetallic
contanination,itiswidelyusedfor
pumpingphoto
chemicals,
plating
compounds,labsolutions,
pharmaceutic6ls,
cosmetics,weakacids,alkalies,liquid
fertilizers,inseciicides,
dyes,detergenis,waxesand many
SeetheJabsco
ChemicaIResistance
Table
(availabte
upon
requestfrom ITT
Jabsco).lt hasbeenprepared
to hetp
you
selectthemosts!irable
impellerand
pump
materlal.
OPERATINGINSTRUCTIONS
1. INSTALLATION
Pumpmaybemountedinanyposil
on.
Theroiaiionofihe pump
shaftdeterminesthelocalionol
the
p!mp s intakeanddischarqe
portsFefertodimen.
sonaidrawl.g.Before
staning,turnthe
pump
shafl
nthe
directionof the operatingrotaiion.
2. DRIVE
- Beltor Directwith flexiblecoupln9
NOTICE:Donot
press
apllleyorcouplinsontheshaft
withoutsupportlngthe
shaftto
prevent
itsmovementrnto
theimpeler
bore.
BELTDRIVE-Overrightber oadw,ll reduce
pump
bearing
life.
DIAECTDBIVE Clearance
shoud be leftbetweendrive
shaftand
pump
shaftwheninstaltins
couplingAways
Jnounl
pump
andaigndrive
shafrbeforeiighteningthe
couplrng
setscrew.
3. SPEEDS
- 100nPM
tothemaximum
shownrnrne
pedorm€ncetable.
For
longerpump
life,
operate
al
lowest
possible
speeds.
4 SELF^PRIMING-Prirnes
atloworhighspeeds.Forvertical
dry
suctof lftof l0 feel,
a minimum of800RPM
is
rcqured.Pump
wil produce suctionlifts
upto 22feet
wh€n
we(e.l BE
SURESUCTIONLINESABE
AIRTIGHT
ORPUMP
WLL NOTSELF.PN
ME.
5. RUNNINGDBY
- Unitdependson liquid
p!mped
for
lubrication.oO NOTRUNDRYFOR
MORETl.lAN30
SECONDS.Lackofliquidwilldamagetheimpeller
and
othercomponents.
6. CAUTION-Donot pumppetroleum
derivatives,solvents,
thinners.
highlyconcentrated
ororganicacids.lfcorosive
lluidsarehandled,
pump
lifewill be
prolonged
iffiushed
with wateraftereach
useoraftere.chwork day.Consult
Jabsco
ChemicalResistance
Tablein Industrial
Caralog.
Forlurther inlormation contact factory.
7. PRESSUBES
Forcontinuous
operation,
pressu
re
snou
ro
not exceed20 PSIfor 12850-Series
and30 PSIfor
12860'5eries.
8. TEMPERATURESRecom
mendedtem
peratu
rerangewith
neoprene!mpeller45"io180"F
(7'to82<C),
andwithnitile
impeller50'to 180"F
{10"
to 82'C)-
9. SPAREPARTS A JabscoServiceKitshould be kepton
handto maintain
all but ihe most badlyworn pumps.
SELF·PRIMING PUMPS
DESIGN FEATURES
Models 12850·SERIES
12860·SERIES
Desc ription
NeopreneImpeller
NitrileImpeller
Neoprenelmpeller
Nitrile Impeller
Neoprene or Nitrile
PhenolicPla stic
Model
12850-0001
12850-0003
12860-0001
12860-0003
Shaft: 316 Stai
nl essSteel
ShaftSeal: Carbon-Ceramic Face Type, Nitrile
Be armgs: Carbon
Ports:
Model 1 2850-Series- 'h ~ NPT
ModeI12860-Series - 1 ~ NPT
WeIght: Model 128S0-Series- 3¥.lbs (1,7 kg)
Model 12860-Series- 5'h Ibs(2,5 kg)
Body :
Impeller:
NO T E: Carbon/Carpenter
spare parI. 20
seal avai labl eas a
APPLICATIONS
Designed asa low cost pump for :transfers, circulation, spill
returns, filtration
and filling line use. Easily handles pure
solutions,
foaming liquids,emulsions, suspended solids, gels
and ferments. Because the plastic
pump is resistant to
corrosion and metallic contamination, it is widely used for
pumping photo chemicals, plating compounds, labsolutions,
pharmaceuticals, cosmetics, weak acids,alkalie
s, liquid
fe rtilizers, insecticides, dyes, detergent s, waxes and many
more.
SeetheJabsco ChemicalResistanceTable (available
upon
request from In Jabsco). It has been prepared tohelp you
selecl the
most suitable impeller and pump material.
OPERATING INSTRUCTIONS
1. INSTALLATION-Pump may be mounted in any position.
The rotation
of the pump shaft determinesthe location of
lhe pump's intake and discharge ports. Refer 10 dimen·
sional drawing. Before starting, turnthe pump shaft in the
direction
of the operating rotation.
2. DRIVE -Bell or Direct With flexible coupling.
NOTICE
Do not press apulley or couplmg on the shaft
WIthout
supponmgthe shaft10prevent its movement into
the impeller bore.
BELT DRIVE - Ovcnight beltloadWill reduce pump bearing
life.
DIRECT DRIVE -Clearance shou
ld be left between drive
shaft and pump shaft when installing coupling. Always
mOunt pump and align drive shaft before tightening the
coupling set screw.
3.SPEeDS - 100 RPM to the maximum shown in the
performancelable.
For longer pump life, operClleallowest
possible speeds.
4, SE LF -PRIMIN G- Primes at low orhigh speeds. Forverti cal
dry suction lift of 10feet. a mmimum of 800 RP M is
required. Pump wi ll produce suction lifts up to 22 feet
when welted . BE SURE SUC TI ON LI NE S ARE AIRT!GHT
OR PUMP WILL NOT SELF-PRIME.
5. RUNNING DRY -Unit depends on liq uid pumped for
lubrication. DO NOT RUN DRY FOR MORE THAN 30
SECONDS. Lack of liquid
will damage the impeller and
other components.
6. CAUTION- Do not pump petroleum derivatives ,solvents,
thinners, highly concentrated or orga ni cacids. Ifcorrosive
fluids are handled, pump life will be prolonged if flushed
w
ith wa ter after eachuse or after each work day . Consult
Jab sco Chemical Resistance Table in Industri al Catalog.
For
further information contact factory .
7. PRESSURES- Forcontinuousoperation, pressure should
nOI exceed 20 PSI for 12850-Series and 30 PSI for
1286().Serle s.
8. TEMPERATURES-Recommendedtemperature range with
neoprene Impeller45
Q
to 180'F (Tt082 Cj, and with nitrile
impeller 50° to 18O"F (10" to 82'C).
9. SPARE PARTS -A Jabsco Service Kit should be kept on
hand
to maintain all but the most badly worn pumps.
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SERVICEINSTRUCTIONS
O Disassembly
Steps
To Replacelmpeller:
1 O Removewing nuts,washers,
andendcover-
2 a Remove
pump
headfromsealhousing.
Be-
move
O-ringsfrom bodygrooves.
3 a Push
impellerfrombody
bore.
4 ! Grasphub
oJimpellerandwith
arotarymo-
tion push it intothelubricated
bodybore.
ReplaceO-ringsin bodygrooves.(Before
puttingbody-impeller
assemblyon shaft,
push
impellerupso
bladesbendunder
cam
located
intopofbody.)
5 E Install
body-impellerassembly
onshaft,lin-
ing
!p double-flatdrives
ot impeller. Insrall
topthru-bolt
and
washer.
6 E Install
bottomthreebolts
throughmounting
bracket
andbody;install
endcover,securing
withwashers
andwingnuts,
To Replacs
SEalAssemblyi
7 O Follow
steps
1a ,2
O, and3 O
8 O Loosenset screwsand remove
sealcollar
assemoty.
g O Pull
shaftfrom
impellerendof beaflngnous-
jng,
wh;ch
will removeseal
gasket
andseal
seatlromshaft.
10 O Removesealface
piece,
O-ringandseal
springfromrearof bearing
housing.
! AssemblySteps
Lubricatesealspringwithsilicone
grease
and
installspring
andO-ringontocarbonface
seal.
Installcarbon
facesealinto seal
borewrrn
sealface
outwards.
Install
shaftsubassembly
intobearinghous-
ing,push
ceramicsealseat
downontoshaft
until it rides
on carbonface,
andseal
seat
gasket
faces
out.
lnstall
collarwithtwosetscrews
ontoshaJt.
Donot
tighten.
Complete
steps4,5,ahd
6 E .
Adjust
sealtorcebysliding
setscrewco ar
againstseal
andliningup slots
with drive
lugswhile
shaftis pulled
all the way
out
against
its thrustcollar.
Compressspring
about
halJwayand
tightensetscrews,
11
tr
12 17
13tr
14tr
15
D
16
|
To Replace
Bearings: \./
17
a FollowstepsT
O,8O andg
O,
18 O Bemove
bearingsleevefrombearing
housing.
19 O Remove
bearing
sleeveandthrust
plate
from
endcover
piece,
20 tr Install
thrust
plate
andbearing
sleeveinend
21 E lnstall
bearingsleeveintobearinghousing.
22 E Follow
assemblysteps11
8,12 tr,13 n,
14tr,15!,and16!.
SERVICE INSTRUCTIONS
• Disa ssembly Steps 0Assembly Steps
To Replace Impeller:
1 • R
em o ve wi ng nuts, washers, and end cover.
2.Remove pump head from seal housing. Re -
move O_rings frombody grooves.
3•Push impeller from body bore.
40Grasp
hub of impeller and with arotary mo-
tion push it i
nto the lubricated body bore.
Replace O· rings
in body grooves. (Before
putting body-impeller assembly on
shaft ,
push impeller up so blades bend under cam
located
in top of body.)
50Install body-impeller assembly on
shah, lin-
in gup double·flat drives of impeller. Install
top thru- boh and washer.
60Install
bottom three bolts through mounting
bracket and body; install end cover,securing
with washers and wing nuts.
To Replace Seal Assembly:
7•Follow steps 1.,2.,and 3.
8•Loosen set screws and remove seal collar
assemb
ly .
9•Pull shaft from
im pellerend of bear ing hous-
ing, which w ill remove seal gasket and seal
seat from shaft.
10 •Removesealface piece, O-ring and seal
spring from rear of bearing housing.
11 0Lubricate seal spring with silicone grease and
installspring and O-ring
onto carbonface
seal.
120Install carbon face seal into
se albore with
seal face outwards.
13 0Install shaft
sub -assembly into bearing hous-
ing, push ceramic seal seat down
onto shaft
until it rides on carbon face, and seal seat
gasket faces out .
14 0Install collar with two set screws onto shaft.
Do not tighten.
15 0Complete steps
4,5, and 60.
16 0Adjust seal force by sliding set screw collar
against seal and lining up slots with drive
lugs while shaft
is pulled all the way out
against its thrust collar. Compress spring
about half way and tighten set screws.
To Replace
Be ari ngs :
17 •Follow steps 7•
,8 .and 9•.
18•Remo ve bearing sleeve from bearing housing.
19•Removebearing sleeve and th rust plate from
end co
ve rpiece.
20 0Install thrust plate and bearing sleeve
in end
cover.
21
0Install beari
ng sleeve in to bearing housing.
22 0Follow assembly steps 11
0. 12 0. 13 0.
14 0.15 0 .and16 0.
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I
2
4
5
6
t2
13
t4
EXPLODEDVIEW
??
0b
o09
I * -l
I r-'ll
I L'ooo'tt
I *+'---t"-
t.
q>*-1
PARTSLIST
otv.
Req.
l(ey
otv.
R€q,
7
8
9
t0
1l
WinqNur1/4.20
tnd
Cover
ThflstPlateafdBearing
.GRifg
(8ody)
*lmpe
ler
(Neoprene)
(NitIile)
Eody
CarbonBearing
(Housing)
Bearing
Housing
Eracket
(lVouniing)
*SealAssembiy
Carbon/Ceramic
Carbon/Carpeitler
SealCollar
ShafiAssembly
Stainless
Steel
Botr
114.20x3.1t4
ServiceKit
With
NeopreneInpeller
WiihNitrilelmpeller
91107-0030
91601.0040
12854.0000
12875.0000
92000.0310
14281.0001
14281.0003
4974.0010
12863-0000
12853.0000
r28s5.0000
12865.0000
12865-0600
12938.0000
12857.0010
91094
0i70
901300001
901300003
4
5
I
2
I
I
I
I
I
t
4
91107.0030
9r601.0040
r2854.0000
12875.0000
92000.0310
14282.0001
14282.0003
5170.00I0
12863.0000
12853.0000
12855.0000
12865.0000
12865-0600
12938.0000
12867.0010
91094
0050
90132-0001
90132.0003
4
5
1
1
2
I
I
l
1
I
i
1
2
3
4
5
6
7
8
I
i0
11
12
l3
14
tvloDEL12850-0001
AN|)VARtATtoNS
Pa{
umbe
.PA8TS
CONTAINED
IN
SEEVIIE
KIT.
M0DqLr2860-000ra 0vARraTtolts
PaIl,lumb€r
WinsNulZ-20
End
Covef
ThrustPkleandBearng
0{ing
(tid
Cove.)
mpeller
(N€oprene)
(Nihile)
Body
CarbonEearing
(Ho
sing)
Beafing
Housing
Bracket
(lvlounting)
SealAssenrbly
Carbon/Ceramic
Carbof/Carpenler
SealCollar
ShafiAssembly
Stainless
Steel
Boll
l/4
20x4
ServiceKit
Wilh
Neoprene
lrnpeller
With
Nitriielmpeller
EXPLODED VIEW
o
)
)
),
"
PARTS LIST
MODEL 12850-0001 AND VARIATIONS
MODEL 1286 0- 0001 AND VARIATIONS
...
P~,.
Key De scription Part Number
Diy _
Req .
1 Wing NUl 1'-2 0
91107-0030 4
2
Flat Washer
91601 -0040
5
3
End Cover 128540000
I
4 Thrust Plat ea nd Bearing 12875 -0000
1
5
-O-Ring ( End Cover )
92000-0310
2
6*
Impeller ( Ne oprene)
14282-0001
1
( Nitr ile)
14282 - 0003
7
Body
5170-0010 1
8
Carbon Bearing ( Ho" .,ing)
12863-0000
1
9
Bear in g Housin g1
2853-0000
1
10 Bracket (Mounting)
12855-0000
1
II *Sea l Assembly
Carbon/Ceramic
12865-0000 1
Carbon/Carpenter 12865-0600
... .. ,I ~ t>1
OI>I'O,,~1
12 Seal Collar
12938-0000 1
13 Shaft Assembly
Stainless Steel
12B67-OOlO
1
14
Bolt If4-20x4
91lJ'l4 -0050 4
Service Kit
With Neoprene Impeller
90132-0001
With Nitrile Impeller
90132-0003
..
, ..
Key
De sc r iption P art Number
Diy -
Req .
1 Wing Nut 1/4·20 91107-0030
4
2
Flat Washer
91601-0040
5
3
End Cover 12854'{)()()()
1
4
Thrust Plate and Bearing
12875-0000 1
5'
O-Ring ( Body l
92000-0310 2
6*
Impeller ( Neoprene )
14281-0001 1
( Nitr i le ) 14281-0003
7 Body 4974 -00 10 1
8
Carbon Bearing (H ousing)
12R63-0000 1
9
Bear in g Housing
12853 - 0000 1
10 Brac k et (Mount i ng)
1 2855-0000 1
II
·Seal Assembly
Carbon/Ceramic 12865-0000
1
Carbon/Carpenter 12865-0600
A.. ~,I.bl"
OptIOnal P
12
Seal Collar 12938-0000
I
13 Shaft Assembly
Stainless Steel
12857-0010
1
14
Bo ft 114-20x3-1 /4
91lJ'l4-0I70
4
Serv ice Kit
With Neoprene Impeller 90 13Q.OO() 1
With Nitrile Impeller 9013Q.OO()3
·PARTS CONTAIN ED IN SERVICE KIT.
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DIMENSIONALDRAWING
INCHES
(millimetres)
\
Itr<'
', r.vr
r
"*
-'-ll ,l
r2o5o-ooor
_T,|l"li'
rzeeo-ooor
1.-\PT
llt
lI
(3
) (123) (183)
4-27132 7
-7132
6-3/8
(r621
6
(152)
3-3/16
J3r)
3"
(76)
(e0l
3-5/8
t92l
2-5132"
(55)
2-3t16'
(56) 4-718 (124) 7-31132 (202)
18
1t2"
(r3)
CAPACITYCHART
MODEL12850-0001
IIT.hssco
AUnlol TTCorporaton
1485DaeWay P O Box2154
CoslaMesa.Caliiornia92628-2158
Teephone i714) 545'8251
TOTAL
HEAD 5OORPM '1160 RPM 1750nPM
It. ot metersof
PSI t<9/cm2
water water GPM { /f,,r hP GPM I 1d'in hP GPM t/m,n ht)
4.3 0,3 10 3,0
8.7 0,6 20 6,1
13.0 0,9 30 9,1
21.6 1,5 50 15,2
3.0 11,4 1/6
,, ,j ,:,u L6 28,8 6.4 24,2
4.8 18,2
1/4
1t4
1/3
11.0 41,6 1/2
10.0 37,9 112
8.5 32,2 1/2
5.0 18,9 1t2
MODEL'12860-0001
TOTAL HEAD 5OOBPM 1160 RPM 1750RPM
- fl oI metersof
Psl kq/cmz water water GPM GPM r/nri IP cPM ('n,"' hP
4.3 0,3 t0 3,0
8.7 0,6 ?0 6,1
17.3 1,2 40 12,2
26.0 1,8 60 18,3
6.8 25,1 1/6
6.3 23,4 1A
4./ 11,4 1A
16.5 62,5 1/3
15.9 60,2 113
13.5 51
,1 1t3
9.5 36.0 112
26.0 98,4 3t4
24.5 92,1 314
21.A 19,5 3/4
16.5 62,5 l
,.)
Copyisht1939,TTColporation
DIMENSIONAL DRAWING
INCHES (millimetres)
f----- H. -- --
IISCUIGE
•
OI$OAlH
~
'TAII
II
--'--.l--'-----=;:.l,l::;I::=;;;:~~, Wi
Z
'
~ ';3 "; t
l761
~
(51) Z--------j
4(102)
hOi .. . Thru (2 Plac es )(8)
ABC0E F GH
12850~OOO1
1/2" NPTlnt.
6-3/8 3-3/16
3-9/16" 2-5/32"1/84-27/32"7-7/32"
(2 Places) (162) (
81 )(90)
(E-.5)
(3) (123) (183)
12860-0001 ,.. NPT Int. 6' 3'3-5/8" 2-
3/16 "1/2" 4-7/8 7-31132
(2 Places) (15 2) (76) (92) (56) (13) (124) (202)
CAPACITY CHART
MODEL 12850-0001
TOTAL HEAD 500 RPM 1160 RPM 1750 RPM
ft. of meters of
PSI
kg/cm2water water
GPM
II IIIIII hp
GPM
rImlll hp GPM
fImin h,>
4,3 0,3
'0
3,0 3,0 11,4 1
/6
7,6 28,8 1
/4
11.0 41,6
,/2
8,7 0,6
20
6, ,1.8 6
,8 1/6 6.4 24,2 1 /4 10.0 37,9 1/2
13.0 0,9 30
9,1
---4
,8 18,2 1/3 8,5 32,2 1/2
21.6 ,
,5
50
15,2 ---- - - 5,0 18,9
'/2
MODEL 12860-0001
TOTAL HEAD 500 RPM
1160 RPM 1750 RPM
ft. of
meters of
PSI
kg/cm
2water
water
GPM
I( 1111Jl
hp
GPM
( lIm nhp
GPM
( inlin
hp
4,3
0,3 10 3,0 6,8 25,7 1/6 16.5 62,5
'/3
26.0 98,4 3/4
8,7 0,6 20
6, ,6,3 23,8 1/4
15.9 60,2
'/3
24.5 92,7 3/4
17.3 ,
,2
40 12,2 4,7
17,8
1/413.5 51,1 '
/3
21.0 79,5 3/4
26.0 1,8 60 1a,3 ---9,5 36,0 ,/2
16.5
62,5 1
It, Copyrighl1989, In Corporation Printed inU.S,A. All Rights Reserved
ITTJABSCO
AUnitof l IT Corporation \....-)
148 5Dale Way, P,O.Box 2158
Costa Mesa, California 92628-2158
Telephone: [phone]
Form 43000-0188 Rev. 6/89
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