Simex SIMPACT SPI-94 User manual

SIMEX®
USER MANUAL for
flow meter with pulse input
family:
type: SPI- 4
firmware version: 1.04 or higher
Read the user's manual carefully before starting to use the unit.
Producer reserves the right to implement changes without prior notice.
22.10.200 V.2.00

User manual for flow meter with pulse input SPI-94
CONTENTS
1. BASIC REQUIREMENTS AND USER SAFETY........................................................................................ 3
2. GENERAL CHARACTERISTICS................................................................................................................4
3. TECHNICAL DATA......................................................................................................................................5
4. DEVICE INSTALLATION............................................................................................................................7
4.1. UNPACKING.......................................................................................................................................7
4.2. ASSEMBLY........................................................................................................................................7
4.3. CONNECTION METHOD...................................................................................................................9
4.4. MAINTENANCE................................................................................................................................14
5. FRONT PANEL DESCRIPTION................................................................................................................15
6. PRINCIPLE OF OPERATION...................................................................................................................15
6.1. MEASUREMENT MODE..................................................................................................................15
6.2. DETECTION OF THE PEAK VALUES............................................................................................1
6.3. CONTROL OF THE RELAY OUTPUTS..........................................................................................1
6.3.1. One threshold mode................................................................................................................20
6.3.2. Two thresholds mode..............................................................................................................21
7. DEVICE PROGRAMMING.........................................................................................................................22
7.1. PROGRAMMING MENU..................................................................................................................22
7.2. PARAMETERS EDITION.................................................................................................................23
7.2.1. Numeric parameters (digit change mode)...............................................................................23
7.2.2. Numeric parameters (slide change mode)..............................................................................23
7.2.3. Switch parameters (“LIST” type).............................................................................................24
7.3. MENU DESCRIPTION.....................................................................................................................24
7.3.1. “rELAy1” menu........................................................................................................................25
7.3.2. “bEEP” menu...........................................................................................................................27
7.3.3. “inPUt” menu...........................................................................................................................27
7.3.4. “FLouu” menu..........................................................................................................................29
7.3.5. “totAL” menu............................................................................................................................29
7.3.6. “Init d” parameter.....................................................................................................................30
7.3.7. “FiLtEr” menu..........................................................................................................................30
7.3. . ”OutPUt” menu........................................................................................................................31
7.3.9. ”briGHt” parameter..................................................................................................................32
7.3.10. ”HOLd” menu.........................................................................................................................33
7.3.11. ”SECU” menu........................................................................................................................33
7.3.12. ”rS-4 5” menu.......................................................................................................................34
7.3.13. ”Edit t” parameter..................................................................................................................35
7.3.14. ”dEFS” parameter..................................................................................................................35
7.3.15. ”SErv” menu..........................................................................................................................35
7.4. MENU STRUCTURE........................................................................................................................36
8. CURRENT OUTPUT VALUE CALCULATION.........................................................................................38
. THE MODBUS PROTOCOL HANDLING.................................................................................................38
9.1. LIST OF REGISTERS......................................................................................................................3
9.2. TRANSMISSION ERRORS DESCRIPTION....................................................................................44
9.3. EXAMPLES OF QUERY/ANSWER FRAMES.................................................................................45
10. DEFAULT AND USER'S SETTINGS LIST.............................................................................................47
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User manual for flow meter with pulse input SPI-94
Explanation of symbols used in the manual:
- This symbol denotes especially important guidelines concerning the installation and
operation of the device. Not complying with the guidelines denoted by this symbol
may cause an accident, damage or equipment destruction.
IF THE DEVICE IS NOT USED ACCORDING TO THE MANUAL THE USER IS
RESPONSIBLE FOR POSSIBLE DAMAGES.
- This symbol denotes especially important characteristics of the unit.
Read any information regarding this symbol carefully
1. BASIC REQUIREMENTS AND USER SAFETY
- The manufacturer is not responsible for any damages caused by
inappropriate installation, not maintaining the proper technical condition
and using the unit against its destination.
- Installation should be conducted by qualified personnel . During installation all
available safety requirements should be considered. The fitter is responsible for
executing the installation according to this manual, local safety and EMC
regulations.
- The unit must be properly set-up, according to the application. Incorrect
configuration can cause defective operation, which can lead to unit damage or
an accident.
- If in the case of a defect of unit operation there is a risk of a serious threat
to the safety of people or property additional, independent systems and
solutions to prevent such a threat must be used.
- The unit uses dangerous voltage that can cause a lethal accident. The unit
must be switched off and disconnected from the power supply prior to
starting installation of troubleshooting (in the case of malfunction).
- Neighbouring and mating equipment must meet the requirements of appropriate
standards and regulations concerning safety and be equipped with adequate
anti-overvoltage and anti-interference filters.
- Do not attempt to disassemble, repair or modify the unit yourself. The unit
has no user serviceable parts. Units, in which a defect was stated must be
disconnected and submitted for repairs at an authorized service centre.
- In order to minimize fire or electric shock hazard, the unit must be protected
against atmospheric precipitation and excessive humidity.
- Do not use the unit in areas threatened with excessive shocks, vibrations, dust,
humidity, corrosive gasses and oils.
- Do not use the unit in explosion hazard areas.
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User manual for flow meter with pulse input SPI-94
- Do not use the unit in areas with significant temperature variations, exposed to
condensation or icing.
- Do not use the unit in areas exposed to direct sunlight.
- Make sure that the ambient temperature (e.g. inside the control box) does not
exceed the recommended values. In such cases forced cooling of the unit must
be considered (e.g. by using a ventilator).
The unit is designed for operation in an industrial environment and must
not be used in a household environment or similar.
2. GENERAL CHARACTERISTICS
Main task of SPI- 4 is measurement of instantaneous flow (flow rate), and counting of total
flow (e.g. passage of fluid or gas ), The device can be used as regulator, to control industrial
process.
Measurement of instantaneous flow can be indicated in range: 0 to 999999 (plus decimal
point) and can be expressed in combination of two cubic measures (Litre and m3) and three
time measures (second, minute, hour). Total flow can be indicated in range from 0.000 to
429496 295 m3 with maximum resolution of 0.001 L. Device can operate with different flow
sensors, acceptable flow factors of sensors from 0.01 to 10000.00 pulses per litre (with
resolution 0.01 pulses/litre), additionally these flow sensors can be equipped with either
electronic (open collector) or contact output.
Sensors can be powered from sensor supply output (stabilized, 24VDC +5%, -10% 100mA).
The device can be equipped with two or four relay (or OC type) output, which can be driven
due to instantaneous or total flow. Optionally SPI- 4 with two relays outputs can be equipped
with active current output. Build in RS 485 interface enables access to all internal registers,
and supports MODBUS RTU communication protocol. The controller can be ordered in two
power supply versions.
Modern design guarantees high operational reliability. Front panel is protected from dust
and water spatters.
Additional features:
• settable width of measurement window ( from 0.1 to 39.9 seconds),
• direct access to relays thresholds settings, without password,
• alarm pre-set; alarm signal is released when measurement exceeds measurement range,
Flow counters SPI- 4 can operate with flow sensors like M1RSP, equipped with
contactron output.
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User manual for flow meter with pulse input SPI-94
3. TECHNICAL DATA
Power supply voltage
(depending on version)
External fuse (required)
Power consumption
85...230...260V AC/DC; 50 ÷ 60 Hz
or 19...24...50V DC; 16...24...35V AC
T - type, max. 2 A
max. 4.5 VA @ 85 ÷ 260V AC/DC
max. 4.5 VA @ 16V ÷ 35V AC
max. 4.5 W @ 19V ÷ 50V DC
Inputs
COM:
zeroing of total counter:
pulse input:
fully Isolated
common (terminal no. 20)
active edge or level (terminal no. 18)
counting input with denouncing filter and pulse width
control, max. input frequency 10.0 kHz (terminal no. 16)
Input levels
low level:
high level:
0V ÷ 1V
10V ÷ 30V (about. 12 mA @ 24V)
Time between following pulses settable from 0.1 to 39.9 sec.
Outputs
relay:
or OC-type:
sensor power supply:
active current:
0, 2 or 4 NO, 1A/250V AC (cos ϕ = 1)
0, 2 or 4 30mA / 30VDC / 100mW
24V +5%, -10% / max. 100 mA, stabilized
range max. 0 ÷ 24 mA, load resistance max. 00 Ω
(current output is optional, for two relays version only)
Instantaneous flow range 0 ÷ 999999, plus decimal point
Frequency measurement accuracy ± 0.02% (full temperature range)
Precision of flow readout equivalent to used flow sensor precision
Instantaneous flow precision Selected from range: 0 ÷ 0.00000
Instantaneous flow unit L or m3 per min. or sec. or hour
Total flow range over 4 x 109 m3 (max. 16 digits )
Total flow precision Selected from range: 0 ÷ 0.000
Total flow unit L or m3
Communication interface RS 485, 8N1 and 8N2, Modbus RTU, not separated
Baud rate 1200 bit/s ÷ 115200 bit/s
Display LED, 6 digit, 13mm height, red
Data memory non-volatile memory, EEPROM type
Protection level IP 65 (from front, after using waterproof cover)
IP 40 (from front)
IP 20 (housing and connection clips)
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User manual for flow meter with pulse input SPI-94
Housing type
Housing material
Housing dimensions
Mounting hole
Assembly depth
Panel thickness
panel
NORYL - GFN2S E1
96 x 48 x 100 mm
90.5 x 43 mm
102 mm
max. 5 mm
Operating temperature
Storage temperature
Humidity
Altitude
0°C to +50°C
-10°C to + 0°C
5 to 90% no condensation
up to 2000 meters above sea level
Screws tightening max. torque 0,5 Nm
Max. connection leads diameter 2,5 mm2
Safety requirements according to: PN-EN 61010-1
installation category: II
pollution degree: 2
voltage in relation to ground: 300V AC
insulation resistance: >20MΩ
insulation strength between power supply and
input/output terminal: 1min. @ 2300V
insulation strength between relays terminal:
1min. @ 1350V
EMC according to: PN-EN 61326
This is a class A unit. In housing or a similar area it can cause radio
frequency interference. In such cases the user can be requested to use
appropriate preventive measures.
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User manual for flow meter with pulse input SPI-94
4. DEVICE INSTALLATION
The unit has been designed and manufactured in a way assuring a high level of user
safety and resistance to interference occurring in a typical industrial environment. In order to
take full advantage of these characteristics installation of the unit must be conducted correctly
and according to the local regulations.
- Read the basic safety requirements on page 3 prior to starting the installation.
- Ensure that the power supply network voltage corresponds to the nominal
voltage stated on the unit’s identification label.
- The load must correspond to the requirements listed in the technical data.
- All installation works must be conducted with a disconnected power supply.
- Protecting the power supply clamps against unauthorized persons must be
taken into consideration.
4.1. UNPACKING
After removing the unit from the protective packaging, check for transportation damage. Any
transportation damage must be immediately reported to the carrier. Also, write down the unit
serial number on the housing and report the damage to the manufacturer.
Attached with the unit please find:
- user’s manual,
- warranty,
- assembly brackets - 2 pieces.
4.2. ASSEMBLY
- The unit is designed for mounting indoor inside housings (control panel,
switchboard) assuring appropriate protection against electric impulse waves.
Metal housing must be connected to the grounding in a way complying with the
governing regulations.
- Disconnect the power supply prior to starting assembly.
- Check the correctness of the performed connections prior to switching the unit on.
In order to assembly the unit, a 90,5 x 43 mm mounting hole (Figure 4.1) must be
prepared. The thickness of the material of which the panel is made must not exceed
5mm. When preparing the mounting hole take the grooves for catches located on
both sides of the housing into consideration (Figure 4.1). Place the unit in the
mounting hole inserting it from the front side of the panel, and then fix it using the
brackets (Figure 4.2). The minimum distances between assembly holes’ axes - due
to the thermal and mechanical conditions of operation - are 115 mm x 6 mm
(Figure 4.3).
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User manual for flow meter with pulse input SPI-94
Figure 4.1. Mounting hole dimensions
Figure 4.2. Installing of brackets, and dimensions of connectors.
Figure 4.3. Minimum distances when assembly of a number of units
8
1 mm max. 5 mm
90,5 mm
43 mm
1 mm
8 mm
13 mm
8 mm
13 mm
8 mm
92 mm
12 mm
10 mm
16 mm
8,5 mm
115 mm
6 mm

User manual for flow meter with pulse input SPI-94
4.3. CONNECTION METHOD
Caution
- Installation should be conducted by qualified personnel . During installation all
available safety requirements should be considered. The fitter is responsible for
executing the installation according to this manual, local safety and EMC
regulations.
- The unit is not equipped with an internal fuse or power supply circuit breaker.
Because of this an external time-delay cut-out fuse with minimal possible nominal
current value must be used (recommended bipolar, max. 2A) and a power supply
circuit-breaker located near the unit. In the case of using a monopolar fuse it must
be mounted on the phase cable (L).
- The power supply network cable diameter must be selected in such a way that in
the case of a short circuit of the cable from the side of the unit the cable shall be
protected against destruction with an electrical installation fuse.
- Wiring must meet appropriate standards and local regulations and laws.
- In order to secure against accidental short circuit the connection cables must be
terminated with appropriate insulated cable tips.
- Tighten the clamping screws. The recommended tightening torque is 0.5 Nm.
Loose screws can cause fire or defective operation. Over tightening can lead to
damaging the connections inside the units and breaking the thread.
- In the case of the unit being fitted with separable clamps they should be inserted
into appropriate connectors in the unit, even if they are not used for any
connections.
- Unused clamps (marked as n.c.) must not be used for connecting any
connecting cables (e.g. as bridges), because this can cause damage to the
equipment or electric shock.
- If the unit is equipped with housing, covers and sealing packing, protecting
against water intrusion, pay special attention to their correct tightening or clamping.
In the case of any doubt consider using additional preventive measures (covers,
roofing, seals, etc.). Carelessly executed assembly can increase the risk of electric
shock.
- After the installation is completed do not touch the unit’s connections when it is
switched on, because it carries the risk of electrical shock.
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User manual for flow meter with pulse input SPI-94
Due to possible significant interference in industrial installations appropriate measures
assuring correct operation of the unit must be applied. To avoid the unit of improper
indications keep recommendations listed below.
–Avoid common (parallel) leading of signal cables and transmission cables together with
power supply cables and cables controlling induction loads (e.g. contactors). Such cables
should cross at a right angle.
–Contactor coils and induction loads should be equipped with anti-interference protection
systems, e.g. RC-type.
–Use of screened signal cables is recommended. Signal cable screens should be
connected to the earthing only at one of the ends of the screened cable.
–In the case of magnetically induced interference the use of twisted couples of signal
cables (so-called “spirals”) is recommended. The spiral (best if shielded) must be used
with RS-485 serial transmission connections.
–In the case of interference from the power supply side the use of appropriate anti-
interference filters is recommended. Bear in mind that the connection between the filter
and the unit should be as short as possible and the metal housing of the filter must be
connected to the earthing with largest possible surface. The cables connected to the filter
output must not run in parallel with cables with interference (e.g. circuits controlling relays
or contactors).
Connections of power supply voltage and measurement signals are executed using the
screw connections on the back of the unit’s housing.
Figure 4.4. Method of cable insulation replacing and cable terminals
All connections must be made while power supply is disconnected !
10
max. 2 mm
6- mm
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User manual for flow meter with pulse input SPI-94
Figure 4.5. Terminals description (relay outputs, no current output version)
Figure 4.6. Terminals description (relay outputs, device with current output)
Figure 4.7. Terminals description (OC-type outputs)
11
1 2 5 6 7 8
16 17 18 1 20
GND DATA+
DATA-
RS - 485
+ Uo -
+24V +5%, -10%
Imax = 100mA
10 11 12 13 14 15
R1
3 4
optional ACTIVE
current output
- +
R2
n.c. n.c.
Power
supply
(depending on version)
n.c.
COM
pulse
input
n.c.
total flow
clearing
Power
supply
(depending on version)
1 2 5 6 7 8
16 17 18 1 20
GND DATA+
DATA-
RS - 485
+ Uo -
+24V +5%, -10%
Imax = 100mA
10 11 12 13 14 15
R1
3 4
R2 R3
R4
(optional)
(optional)
n.c.
COM
pulse
input
n.c.
total flow
clearing
1 2 5 6 7 8
16 17 18 1 20
GND DATA+
DATA-
RS - 485
+ Uo -
+24V +5%, -10%
Imax = 100mA
10 11 12 13 14 15
3 4
OC1 OC2
- + + -
OC1 ÷ OC4: Umax = 30V DC,
Imax = 30mA, Pmax = 100mW
+ -
- +
OC3
OC4
(optional)
(optional)
Power
supply
(depending on version)
n.c.
COM
pulse
input
n.c.
total flow
clearing

User manual for flow meter with pulse input SPI-94
Depending on version:
5...230...260V AC/DC or
19...24...50V DC; 16...24...35V AC
Figure 4. . Connection of power supply and relays
Contacts of relay outputs are not equipped with spark suppressors. While use
the relay outputs for switching of inductive loads (coils, contactors, power
relays, electromagnets, motors etc.) it is required to use additional
suppression circuit (typically capacitor 47nF/ min. 250VAC in series with
100R/5W resistor), connected in parallel to relay terminals or (better) directly
on the load. In consequence of using the suppression circuit, the level of
generated electromagnetic disturbances is lower, and the life of relay contacts
rises.
12
R4
FUSE
1 2
L N
L N
10 11 12 13 14 15
3 4
FUSE
R1 R2 R3
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User manual for flow meter with pulse input SPI-94
a) b)
Figure 4.9. Examples of suppression circuit connection:
a) to relay terminals; b) to the inductive load
Figure 4.10. Example of connection between flow counter
and flow sensor with contactron output
13
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N
3 4 3 4
LL
N
!
5678
16 17 18 1 20
+ Uo -
COM
total flow
clearing

User manual for flow meter with pulse input SPI-94
Figure 4.11. Example of OC-type outputs connection
Figure 4.12. Example of current outputs connection
(for device with current output only)
4.4. MAINTENANCE
The unit does not have any internal replaceable or adjustable components available to
the user. Pay attention to the ambient temperature in the room where the unit is operating.
Excessively high temperatures cause faster ageing of the internal components and shorten the
fault-free time of unit operation.
In cases where the unit gets dirty do not clean with solvents. For cleaning use warm water with
small amount of detergent or in the case of more significant contamination ethyl or isopropyl
alcohol.
Using any other agents can cause permanent damage to the housing.
Product marked with this symbol should not be placed in municipal waste. Please
check local regulations for disposal and electronic products.
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5 6
Uo
10 11
OC1
- + + -
+
voltage input
24 V
-
Logic controller
5 6
Uo
10 11
OC1
- +
+ -
R
2k2
LED 10 mA
+
current input
4-20 mA
-
Logic controller
3 4
optional ACTIVE
current output
- +

User manual for flow meter with pulse input SPI-94
5. FRONT PANEL DESCRIPTION
Symbols and functions of push-buttons:
Symbol used in the manual: [ESC/MENU]
Functions:
• Enter to main menu ( press and hold by at least 2 sec.)
• Exit the current level and Enter to previous menu (or measure mode)
• Cancel the changes made in parameter being edited
Symbol used in the manual: [ENTER]
Functions :
• Start to edit the parameter
• Enter to the sub-menu,
• Confirmation of changes made in parameter being edited
Symbol used in the manual: [^] [v]
Functions :
• Change of the present menu,
• Modification of the parameter value,
• Change of the display mode.
Symbol used in the manual: [Σ/FL]
Functions :
• switching of the display between total and instantaneous measurements
6. PRINCIPLE OF OPERATION
After turning the power supply on, device ID and software version are showed on the
display, next the controller goes to the measurement mode.
6.1. MEASUREMENT MODE
In the measure mode, device displays total flow or instantaneous flow (equivalent to input
current.
Instantaneous flow (flow rate) is displayed in units defined by parameter “F unit”
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MENU
ESC
ENTER
Σ
FL
MENU
ESC
Σ
R1 R2 R3 R4
ENTER Σ
FL
display
Thresholds exceeding
LED indicators (R)total flow mode
LED indicator ( Σ )
programming
pushbuttons

User manual for flow meter with pulse input SPI-94
(L or m3) and “Ftunit” (min., sec. or h), with resolution defined by “F PrEc” (max. 5 digits after
decimal point). Pulses delivered to device's input (Figure 4.10) are recalculated according with
procedure showed below:
• if duration of low or high level (between pulses) is lower than time defined by parameter
“FrEq” (see Tab. .1 page 28), these pulses are recognized as noise (or bouncing) and will
be ignored
• if duration of both levels are in acceptable range, but input frequency is higher than defined
by parameter “FrEq”, device goes to alarming state - relays and current output are
switched to their alarm states defined by parameters “ALArmS” of particular menus. In
alarm state flow counter displays ”-Hi-” message, in place of flow result.
•In all other cases (while frequency and pulses duty cycle gets acceptable values) input
pulses are delivered to internal prescaler. The prescaler (see description of parameter
“PULSEL”) should be set to value equal to the quantity of pulses per one litre.
Frequency after prescaler is recalculated accordingly to user defined unit (parameters
“F unit” and “Ftunit”), and after that final flow value (in litres or cubic meters per hour,
minute or second) is obtained. This result is displayed on the display and is used to
determine states of relays and current output, additionally the result is accessible via
RS 485 interface as a set of holding registers.
If input frequency is in acceptable range but result is longer than 6 digits, warning
message “-Ov-” is displayed in place of the result. In that case parameters
“F unit”, “Ftunit” and “F PrEc” should be corrected to obtain proper result.
Total flow is displayed in units defined by parameter “t unit” (L or m3), with resolution
defined by parameter “t PrEc” (max 3 digits after decimal point). If total flow counter
overflows, warning “tot ov” is displayed alternatively with maximum counter value. Total flow
counter can be zeroed using “Clrtot” option of “totAL” submenu, electrically via total flow
clearing input (see page 30) or via RS-485 interface by writing of value 0000h to any of total
flow counter result registers.
Switching between current flow rate and total flow counter can be done by
pressing [Σ/FL] button. Kind of displayed value is signalised by “Σ” LED. It lights, while total
flow is displayed.
Functions of [^] i [v] buttons depend on kind of presently displayed value:
• If instantaneous flow (flow rate) is displayed ( LED named “Σ” is off) user can check main
thresholds values. After pressing [^] or [v] button, name of the threshold (e.g. ”rELPr1”)
and his value will be displayed on the display in alternating mode.
If [^] or [v] will be pressed in 5 sec again, the next threshold will be displayed, else the
device comes back to the measurement mode. If a free access is enabled (see description
of ”SECu” menu), user can change the value of particular threshold pressing button
[ENTER] (see: PARAMETERS EDITION).
If particular parameter has been changed and confirmed in quick view mode, its new
value is displayed in alternating mode with parameter name by few seconds.
Confirmed changes may be checked or user can switch viewed parameter pressing
[^] or [v] button.
• If total flow counter value is displayed ( LED named “Σ” is on), and its length exceeds 6
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User manual for flow meter with pulse input SPI-94
digits, buttons [^] and [v] enable switching between more and less significant digits.
Positions of currently displayed digits are signalized by flashing decimal points (see
example below).
Example of switchin g between less and more significant digits of total flow result .
Let, total counter result be equal 1236 898 6543.21:
–while less significant 6 digits are displayed, flashing most left decimal point signalizes
that result is longer than 6 digits, to show more significant digits press [^],
–while medium digits are displayed both most left and most right decimal points are
flashing (Figure 6.1). Most right decimal point signalizes than result has less significant
digits – to see these digits press [v] button. Most left decimal point signalizes
additional more significant digits. Press [^] button to see these digits.
–while most significant digits are displayed, most right decimal point is flashing, and
signalising that result has less significant digits, to see these digits press [v].
[Σ/FL] [Σ/FL] [Σ/FL]
Figure 6.1. Switching between digits (screens) of total flow result.
All accessible parameters (e.g. pulse input settings, decimal point position) can be
changed by entering the menu (see: DEVICE PROGRAMMING). Use the local keyboard or
the remote controller to do it. (Note: all parameters can be remote changed via RS-485
interface).
Counting of pulses and controlling or relays is realised regardless of operation mode
(after entering to menu mode counting and controlling is continued in “background”.
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to instantaneous flow
display mode
to instantaneous flow
display mode
to instantaneous flow
display mode
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User manual for flow meter with pulse input SPI-94
6.2. DETECTION OF THE PEAK VALUES
The SPI- 4 flow meter is equipped with peaks detection function. It can detect a peaks of
the input signal and display their values. Presets connected with this function are placed in
”HOLd” menu (see description of ”HOLd” menu). The detection of the peak can be done if
the measured signal raises and drops of value at least equal to parameter ”PEA”. Detected
peaks are displayed during the time defined by parameter ”timE”. If a new peak will be
detected while one is displayed, this new peak will be displayed and display time counter will
be cleared (Figure 6.2). If no peaks are detected while time ”timE” elapses, device starts to
show the current value of input signal again.
The relays/LEDs and the current output can be controlled depend on the current value of
input signal or the peak value (see ”HOLd” menu).
Figure 6.2. Process of peaks detection
6.3. CONTROL OF THE RELAY OUTPUTS
The control of the object (measured signal) is done due to instantaneous flow value
(current flow rate) or total flow counter value, and is realized via relay outputs. Front panel
LEDs named „R” indicates the state of particular relay output.
If device is not equipped with one or more relay outputs, menus refer to this relays
are available, but apply to LED indicators only. In such case LEDs indicates
exceeding of particular thresholds.
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”timE”
measure
time
”timE”
”PEA”
”PEA”
real measurement result
display value
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User manual for flow meter with pulse input SPI-94
Modes of the control can be changed depend on the values of parameters “vALUE”, “SEt P”,
“SEt P2”, “HYSt ”, “modE”, “t on”, “t oFF”, “unit” and “ALArmS” (available in
”rELAy1” ÷ ”rELAy4” menu). If relay is controlled due to total flow counter value
(“vALUE” = ”tot”), additional parameters are available in menu. Parameters “t PrEC” and
“t unit” defining the unit and resolution of displayed thresholds and hysteresis of selected
relay. Depend on “modE” parameter, relays can be not used or controlled over one or two
thresholds values.
If one threshold is used (Figure 6.3) the relay can be turned on (“modE” = ”on”) or off
(“modE” = ”oFF”) when the input signal value is contained in zone A. If two thresholds are
used (Figure 6.4) the relay will be turned on when value of input signal is contained in zone A
(“modE” = ”in”) or zone B (“modE” = ”out”) and turned off if the signal is contained in the
second one.
Figure 6.3. One threshold control of the relay/LED outputs
Figure 6.4. Two threshold control of the relay/LED outputs
The relay outputs and LEDs (named R) can be controlled depend on both - the
current value and the peak value (when peak detection is active, for flow rate only)
of the input signal.
19
zone A
zone B
measure
”SEt P” parameter
”HYSt” parameter
state of
relay/LED
zone B
zone A
zone B
measure
”SEt P” or ”SEt P2” parameter
”HYSt” parameter
state of
relay/LED
i

User manual for flow meter with pulse input SPI-94
6.3.1. One threshold mode
Figure 6.5 presents the principle of relay outputs operation for one threshold mode, and
an example values of other parameters.
Description:
A, B, C, D - points where measured signal exceeds border values (expected value ± allowed deviation)
BON ,BOFF ,DON ,DOFF - relays state changes moments: (for “t on” > 0, “t oFF” > 0)
tA , tB , tC , tD- time periods while input signal is in zone A or zone B
Figure 6.5. Principle of LED/relay output operation for one threshold mode
Parameter “SEt P” sets a threshold of the relay, and parameter “HYSt” sets a
hysteresis of the relay (Figure 6.5 a). The relay can change his state only when input value
exceeds (over or under) border value and tA ,tB ,tC ,tD times (Figure 6.5) are bigger than the
time defined by parameters “t on”, “t oFF” and “unit”. Border values means values equal
threshold+hysteresis and threshold-hysteresis respectively.
If “t on” and “t oFF” parameters are set to “0”, then the relay state will be changed
as soon as input value exceeds any of the border values (see points A and C, Figure 6.5 a,
b, c).
If values of “t on” or/and “t oFF” are positive, then relay state will be turned on if the
input value exceeds the border values and stay bigger (or lower) during at least
“t on” (see points BON, DON, Figure 6.5 a, d, e). Similarly, the relay will be turned off if time
“t oFF” elapse since the input signal value exceeds any of the border values (see points
BOFF, DOFF, Figure 6.5 a, d, e).
20
“SEt P” parameter
(expected signal value)
“HYSt” parameter
(allowed signal
deviation)
measured
signal
displayed value
time
time
time
AB
CD
relay state
(modE = on
t on = 0
t oFF = 0)
relay state
(modE = on
t on > 0
t oFF > 0)
tAtBtCtD
BON
DOFF
relay state
(modE = oFF
t on = 0
t oFF = 0)
relay state
(modE = oFF
t on > 0
t oFF > 0)
“t oFF”
parameter
“t on”
parameter
BOFF
DON
time
time
closed
open
a)
b)
c)
d)
e)
open
closed
open
open
closed
closed
“t on”
parameter
“t oFF”
parameter
zone A
zone B