Japan Cach Machine TAIKO Series User manual

Service Manual
Issue: 06/2008
4045-SME-000E

TAIKO Service Manual
2
Preface
© 2006 Japan Cash Machine Co.Ltd. All rights reserved.
Preface
Thank you for purchasing JCM’s TAIKO Bill Acceptor. Please be sure to read the follow-
ing and any related documents thoroughly to understand the correct operation and features
of this unit.
Note
1. It is forbidden to copy the contents of this manual, in whole or in part, except for the
user’s personal use, without the express permission of Japan Cash Machine Co., Ltd.
2. The information provided in this manual is subject to change without notice.
3. This manual has been written with care and attention to detail; however, should you
find any errors or omissions, please contact Japan Cash machine Co., Ltd. and inform
them of you findings.
4. Please be aware that Japan Cash Machine shall not be held liable by the user for any
damages, losses or third party claims arising from any uses of this product.
5. All Company/Manufacturer names used in this manual are the registered trademarks of
those companies.
Precautions


Machine Design
- We take all possible measures to ensure the quality of this unit. However, performance
degradation or possible short or open circuit faults could occur at the end of a
product’s life. Please ensure safety by sufficiently implementing a fail-safe design.
- Allow sufficient space around the unit to facilitate the collection of banknotes and
cleaning of jams.


Installation
- Do not use the acceptor outside of the operation temperature and humidity ranges
specified in this guide.
- Do not use the acceptor in locations that will obstruct the acceptor’s air holes and
cause the unit to become hot.
- Do not use the acceptor in locations with extreme temperature fluctuations.
- Do not use the acceptor in direct sunlight or incandescent lighting (3000 Lx or greater
at a 15 degrees angle or less).
- Do not use or store the acceptor in locations with high levels of dust.
- The acceptor is for indoor use only; do not use it outside.
- Do not use the acceptor in locations where chemical vapor is present.

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TAIKO Service Manual
Preface
© 2006 Japan Cash Machine Co.Ltd. All rights reserved.
- When using the acceptor in a location where the air is subject to the car exhaust emis-
sions or cigarette smoke, be sure to clean and maintain the unit at regular intervals.


Wiring
- When installing the TAIKO unit or connecting the wiring harness, make sure that the
power harness from the power terminal.
- When connecting the wiring harness to the TAIKO unit, be sure to confirm the rated
voltage and pin assignments. Failure to do so may result in damage to the unit.
- Be sure to connect the power harness properly. Failure to do so may result in incorrect
input/output due to contact failure.
- Do not pull on the power harness with undue force, as that may cause the harness to
break.


Operation
- Be sure to turn off the power to the TAIKO unit when opening the upper and lower
covers. Failure to do so may result in your fingers becoming caught in the moving
roller.
- Be careful not to get your finger caught when closing the upper cover.
- Do not modify the TAIKO unit. Doing so may damage the unit.
- Do not expose the TAIKO unit to strong impacts or drop the unit as doing so may
damage the unit.
- Do not wipe the TAIKO unit, either outside or inside, with thinner or organic solvent.
- Do not allow moisture or liquid to enter the TAIKO unit.
- Do not store the acceptor outside of the specified storage temperature and humidity
ranges.
- The following banknotes might be not accepted properly by the TAIKO unit or may
cause a jam or damage to the unit.
a. Banknotes with stain, wear, tears or excessive wrinkles, or that are wet or damp.
b. Dog-eared or creased banknotes
c. Banknotes with incorrect cut dimensions or printing displacement
d. Banknotes with oil smear of oil or foreign objects


Disposal
- Disposal of this unit should be accomplished in accordance with your country’s regula-
tions for similar types of industrial waste.

TAIKO Service Manual
4
Preface
© 2006 Japan Cash Machine Co.Ltd. All rights reserved.
Product Configurations
TAIKO unit’s are configured as follows.
[Model] PUB-* [Type] *** - * * * * - **
A B C D E F G
A. Validation Method 7: Optical/Transparency/Reflection
11: Optical/Transparency/Reflection/MAG
B. Country Code ISO based 3-digit codes
C. Faceplate Type 0: Withdout faceplate
1: Acceptable Bill Width Max. 82mm/ Min. 67mm
2: Acceptable Bill Width Max.82mm/ Min. 75mm
3: Acceptable Bill Width Max.82mm/ Min. 70mm
5: Acceptable Bill Width 66mm
D. Optional Unit 0: Without optional unit
1: With interface pin assignment conversion harness
(ccTalk-compatible)
2: ID-001 Interface Type (Upper tray for 16PIN connector)
3: Individual
E. Board Type 1: Standard
2: Interface pin assignment (ccTalk-compatible)
3: Parallel Interface type
F. Operation Code 0: Standard
G. Interface X4: SERIAL(ID-003)/MDB/PULSE/ccTalk
01 : ID-001 (parallel)
Example: PUB-7 EUR-1020-X4
Indicates the TAIKO model Bill Acceptor with Optical/Transparency Reflection
Type, Type 1 faceplate, Euro software, no optional unit, interface pin assignment
(ccTalk-compatible) type board, standard operation code, and an Serial(ID-003)/
MDB/Pulse/ccTalk interface.

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TAIKO Service Manual
Preface
© 2006 Japan Cash Machine Co.Ltd. All rights reserved.
Package Contents
The following items are contained within the TAIKO Package.


TAIKO unit 

Installation Guide
- This unit has been carefully packed, with special attention
taken in regard to quality. However if you happen to find any-
thing damaged of missing, please contact your local distribu-
tor immediately.
TAIKO
Integration
Guide
㪈


ID-001 I/F Harness
(3280-05-100)
* Bandled Item for
Parallel Interface
Specification

TAIKO Service Manual
6
Preface
© 2006 Japan Cash Machine Co.Ltd. All rights reserved.
CE Marking Note
DECLARATION OF CONFORMITY
MANUFACTURER
Name : JAPAN CASH MACHINE CO., LTD.
Address : 3-15, 2-chome, Nishiwaki, Hirano-ku, Osaka, 547-0035 Japan
Phone : [phone]
Fax : [phone]
DETAILS OF PRODUCT : BILL ACCEPTOR
MODEL TYPES : PUB-7, PUB-11
THIS PRODUCT CONFORMS TO THE ESSENTIAL REQURIEMENTS OF :
Electromagnetic Compatibility Directive 89/336/EEC
Amended by 92/31/EEC, 93/68/EEC
Low Voltage Directive 73/23/EEC
Amended by 93/68/EEC
and is supported by the following applicable standards
EN61000-6-1 : 2001
EN61000-4-2 : 1995+A1 : 1998+A2 : 2001
EN61000-4-3 : 2002+A1 : 2002
EN61000-4-8 : 1993+A1 : 2001
EN61000-6-3 : 2001
EN55022 : 1994+A1 : 1995+A2 : 1997(ClassB)
EN60950-1 : 2001+A11 : 2004 First Edition
Authorized signatory on behalf of the responsible person
Name/Signature : Tatsuya Urata/
Date : December 1, 2006
Position : Director and executive officer, general manager manufacturing division
Germany Office
Address : Mundelheimer Weg 60, 40472 Dusseldorf, Germany
Phone : [phone]
Fax : [phone]
Tatsuya Urata

7
TAIKO Service Manual
Preface
© 2006 Japan Cash Machine Co.Ltd. All rights reserved.
Documentation Conventions
The list below describes the documentation convertions used in this manual.
Icon/Mark Descriptions
This icon indicates important information or procedures that must be
followed for correct and risk-free unit operation.
This icon indicates useful or recommended supplemental
information.
1. 2…. This indicates steps in a procedure. Be sure to perform these steps
in the order given.
See=> This indicates related information to refer.
* This indicates useful or important supplemental inforamation
RoHS Compliance
The TAIKO (PUB-7/PUB-11) is a RoHS Compliant products. The following six kind of
hazardous substances restricted by RoHS are NOT contained in the TAIKO unit.
nRestricted Hazardous Substances
- Plumbum
- Mercury
- Cadmium
- Chromium Hexavalent
- PBB
- PBDE
- All brand names and product names are trademarks or regis-
tered trademarks of their respective companies.

TAIKO Service Manual
8
Preface
© 2006 Japan Cash Machine Co.Ltd. All rights reserved.
Table of Contents
Preface
Preface ............................................................................................................................. 2
Note .................................................................................................................................. 2
Precautions...................................................................................................................... 2
Product Configurations ................................................................................................. 4
Package Contents ........................................................................................................... 5
CE Marking Note ........................................................................................................... 6
RoHS Compliance .......................................................................................................... 6
Documentation Conventions ......................................................................................... 6
Chapter 1 Introduction
1-1. Main Features.......................................................................................................1-2
1-2. Prior to Use ...........................................................................................................1-3
1-3.Component Names ................................................................................................1-4
1-4. System Configuration ..........................................................................................1-5
1-5. Operation Flowchart............................................................................................1-6
Chapter 2 Specifications
2-1. Specifications ........................................................................................................2-2
2-1-1. Basic Technical Specifications ......................................................................................... 2-2
2-1-2. Electrical Specifications ................................................................................................... 2-2
2-1-3. Environmental Specifications.......................................................................................... 2-2
2-1-4. Structural Specifications.................................................................................................. 2-3
2-2. Connector..............................................................................................................2-4
2-2-1. Interface Connector
X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk specification ................................................... 2-4
2-2-1-1. Interface Connector Pin Assignments
X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk specification .......................................... 2-4
2-2-2. Interface Connector
01: ID-001 (parallel) specification ................................................................................... 2-5
2-2-2-1. Interface Connector Pin Assignments
01: ID-001 (parallel) specification ........................................................................... 2-6
2-3. Interface Circuit ...................................................................................................2-7
2-3-1. ccTalk Interface Circuit ................................................................................................... 2-7
2-3-2. ID-003 (serial)/ MDB Interface4 Circuit ........................................................................ 2-8
2-3-3. Pulse Interface Circuit ..................................................................................................... 2-9
2-3-4. ID-001 (parallel) Interface4 Circuit.............................................................................. 2-10

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TAIKO Service Manual
Preface
© 2006 Japan Cash Machine Co.Ltd. All rights reserved.
2-4. External Dimensions .......................................................................................... 2-11
2-4-1. When installing the Type 1/ Type 2/ Type 3 faceplate with TAIKO unit................... 2-11
2-4-2. When installing the Type 5 faceplate with TAIKO unit ............................................. 2-12
2-5. DIP Switch Setting .............................................................................................2-13
2-5-1. Basic Settings
X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk specification ................................................. 2-14
2-5-2. Basic Settings
01 : ID-001 (parallel) specification ................................................................................. 2-14
2-6-3. Special Settings ............................................................................................................... 2-14
Chapter 3 Installation / Operation
3-1. Installation/Removal ............................................................................................ 3-2
3-2. Wiring....................................................................................................................3-5
3-2-1. Recommended Parts ........................................................................................................ 3-5
3-2-1-1. Reccomended Parts
X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk specification .......................................... 3-5
3-2-1-2. Reccomended Parts
01 : ID-001 (parallel) specification .......................................................................... 3-5
3-2-2. Wiring Procedure ............................................................................................................. 3-6
3-3. Clearing Bill JAM ................................................................................................3-7
Chapter 4 Download / Adjustment
4-1. Download ..............................................................................................................4-2
4-1-1. Requirements .................................................................................................................... 4-2
4-1-2. Connecting Procecedure .................................................................................................. 4-3
4-1-3. Download Procedure ........................................................................................................ 4-4
4-1-4. Writing Serial No.............................................................................................................. 4-5
4-2. Adjustment............................................................................................................4-6
4-2-1. Requirements .................................................................................................................... 4-6
4-2-2. Adjustment Procedure ..................................................................................................... 4-6
4-3. Palm.......................................................................................................................4-8
4-3-1. Requirement...................................................................................................................... 4-8
4-3-2. Installing File Converter (PdbConvEN.exe) .................................................................. 4-8
4-3-3. Converting Software Program ....................................................................................... 4-9
4-3-4. Download Procedure ...................................................................................................... 4-10
4-4. Cloning ................................................................................................................ 4-11
4-4-1. Required Items ............................................................................................................... 4-11
4-4-2. Cloning Procedures ........................................................................................................ 4-11
Chapter 5 Trouble Shooting / Maintenance
5-1. Error Code ............................................................................................................5-2
5-1-1. Error Code ........................................................................................................................ 5-2

TAIKO Service Manual
10
Preface
© 2006 Japan Cash Machine Co.Ltd. All rights reserved.
5-2. Trouble Shooting ..................................................................................................5-2
5-2-1. General Troubles .............................................................................................................. 5-2
5-2-2. Adjustment Troubles ........................................................................................................ 5-4
5-2-3. Communication Troubles ................................................................................................ 5-5
5-3. Test Mode (Diagnostics).......................................................................................5-6
5-3-1. DIP Switch Setting List .................................................................................................... 5-6
5-3-2. DIP Switch Test Procedure .............................................................................................. 5-6
5-3-3. Transport Motor Forward Rotation Test Procedure .................................................... 5-6
5-3-4. Transport Motor Reverse Rotation Test Procedure...................................................... 5-7
5-3-5. Aging Procedure ............................................................................................................... 5-7
5-3-6. Solenoid Test Procedure ................................................................................................... 5-8
5-3-7. Accepting Test Procedure ................................................................................................ 5-8
5-3-8. Entrance Flapper Test Procedure ................................................................................... 5-9
5-3-9. Exit Flapper Test Procedure ........................................................................................... 5-9
5-4. Cleaning ..............................................................................................................5-10
5-5. Maintenance Tool List ....................................................................................... 5-11
5-6. Wiring Diagram .................................................................................................5-12
5-5-1. PUB-7 Wiring Diagram ................................................................................................. 5-12
5-5-2. PUB-11 Wiring Diagram................................................................................................ 5-13
5-7. Product Support .................................................................................................5-14
Chapter 6 Replacement
6-1. Replacement of Faceplate Guide ........................................................................6-2
6-2. Replacement of CPU Board ................................................................................6-3
6-3. Replacement of MAG Board...............................................................................6-4
6-4. Replacement of Sensor Board .............................................................................6-5
6-5. Replacement of Encoder Board/Motor Unit......................................................6-9
6-6. Replacement of Solenoid ...................................................................................6-10
Chapter 7 Exploded View / Parts List
7-1. Entire Unit & Option ...........................................................................................7-2
7-1-1. Entire Unit & Option Exploded View ............................................................................ 7-2
7-1-2. Entire Unit & Option Parts List ..................................................................................... 7-3
7-2. TAIKO (PUB-7/PUB-11) Unit .............................................................................7-4
7-2-1. TAIKO (PUB-7/PUB-11) Unit Exploded View .............................................................. 7-4
7-2-2. TAIKO (PUB-7/PUB-11) Unit Parts List ....................................................................... 7-5
7-3. Bezal Unit..............................................................................................................7-7
7-3-1. Bezel Unit Exploded View................................................................................................ 7-7
7-3-2. Bezel Unit Parts List......................................................................................................... 7-8

Chapter1
Introduction
1-1. Main Features
1-2. Prior to Use
1-3. Component Names
1-4. System Configuration
1-5. Operation Flowchart
Issue: 06/2008
4045-SME-001D

TAIKO Service Manual
1-2
CHAPTER
1
© 2006 Japan Cash Machine Co.Ltd. All rights reserved.
1-1. Main Features
In this section, TAIKO unit’s main features are
explained.


Easy Installation
Installation/removal of TAIKO unit is very easy
in the clip-on style. Anyone can install the
TAIKO unit easily.


Data Scanning Frequency
Data Scanning frequency can be selected with
DIP Switch. Normal scan (once) or twice is
selectable by DIP switch. The acceptance rate
can be improved by setting it twice.


Anti-fishing Function
TAIKO unit is an Anti-Fishing function-
equipped bill acceptor. It can prevent from the
fishing such as a banknote with attached thread
by rotating the dram. Normal operation (1 time)
or 5 times dram cycles is selectable. It is se-
lected with DIP switch. It prevent from the
fishing more by setting it 5 times dram cycles.


Palm Programmable
TAIKO unit can connect Palm (Palm’s Tungsten
C). Software program can be downloaded from
palm easily at the field.


LED Pattern Selectable
LED pattern can be changed with DIP switch
depending on your circumstances. Pattern 1 or 2
is selectable.

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© 2006 Japan Cash Machine Co.Ltd. All rights reserved.
CHAPTER
1
1-2. Prior to Use
Be sure to follow these steps when creating the project for TAIKO unit.
1. Preparation
Before using TAIKO unit, check the all required hardware is present and read all
specification, wiring, and installation information.
See => Chapter 2 Specifications or Chapter 3 Installation/Operation
2. Panel Cut Out
Creat the panel cut out on the door to install the TAIKO unit.
See => 3-1. Installation / Operation
3. Setting
Set the DIP switch depending on the connected machine or the features of TAIKO unit
you want to use.
See => 2-5. DIP Switch Settings
4. Installation
Install the TAIKO unit and connect the harness with the mashine.
See=> Chapter 2 Specifications, or Chapter 3 Installation/Operation
5. Operation
Turn on the power to the TAIKO unit.

TAIKO Service Manual
1-4
CHAPTER
1
© 2006 Japan Cash Machine Co.Ltd. All rights reserved.
1-3. Component Names
Top
Right
Bottom
Rear
Front
C
G
L
D
KM
H
A
B
F
Left
I
JJ
E
A. Faceplate B. LED lamp
C. Upper lid D. Lower lid
E. Lower lid lock button F. Bill insertion slot
G. Bill ejection slot H. Interface connector
I. Maintenance connector J. Faceplate installation guide
K. Upper lid open/close button L. Optional connector
M. DIP switches (*not for ID-001 Prallel Interface
Specification)

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TAIKO Service Manual
© 2006 Japan Cash Machine Co.Ltd. All rights reserved.
CHAPTER
1
1-4. System Configuration
The following diagram represents the standard items can be connected to the TAIKO unit.
Maintenace Connector
Interface Connector
TAIKO Harness A
(EDP# 127527, Part# 3280-05-54) JCM Power Supply Unit
(EDP# 116125, Part# VM-30)
Host Machine
(Game Machine etc.)
TAIKO Harness B
(EDP# 116488, Part# 3280-03-11)
Palm’ s Tungsten C
PC (Windows 98SE/2000/XP)
TAIKO Unit
Harness *1
*1 Communication harness needs to be prepared by custmer.
(ref. 3-2-1. Reccomanded Parts)

TAIKO Service Manual
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CHAPTER
1
© 2006 Japan Cash Machine Co.Ltd. All rights reserved.
1-5. Operation Flowchart
Power ON
Initializing
Idling
Accept Bill?
LED ON
Insert Bill?
Transport Bill
(Scanning Bill Date)
Stop Feeding
Bill Validation
OK?
Accepted Bill?
Output Denomi Signal
B
LED OFF
AD
NO
NO
NO
NO
YES
YES
YES
YES

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© 2006 Japan Cash Machine Co.Ltd. All rights reserved.
CHAPTER
1
Output VEND Signal
Completed?
Completed 㧫
Retry Carrying Out
Carry Out Bill
(Carry Out to Cashbox)
B
AD
NO
YES
YES
Completed
NO
Stop
LED Red Blink *1
Reject Bill
Completed?
Completed?
Retry Rejection
B
NO
NO
Stop
LED Red Blink *1
YES
YES
*1 Turn the pouwer OFF and clear the jammed bill. Then turn on the power again.

TAIKO Service Manual
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CHAPTER
1
© 2006 Japan Cash Machine Co.Ltd. All rights reserved.
N O T E

Chapter2
Specifications
TAIKO Service Manual
2-1. Specifications
2-2. Connector
2-3. Interface Circuit
2-4. External Dimensions
2-5. DIP Switch Settings
Issue: 10/2007
4045-SME-002J

TAIKO Service Manual
2-2
CHAPTER
2
© 2006 Japan Cash Machine Co., Ltd.. All rights reserved.
2-1. Specifications
2-1-1. Basic Technical Specifications
*1 May differ depending on the software for your country. For details, refer to the
Software Information Sheet.
*2 Can be selected using the DIP switches. See =>2-5-1 Dip Switch Settings
(01:ID-001 Parallel Interface Specification doesn’t have DIP Switch Setting.)
2-1-2. Electrical Specifications
Power Supply Voltage 12V DC ±5 %
Rated Power Consumption Standby:Approx. 0.1 A Operation: Approx. 0.8 A
Max:Approx. 1.4 A (Max. 300 ms)
2-1-3. Environmental Specifications
Operation Temperature *1 5oC to 50oC
Storage Temperature -20oC to 60oC
Operation Humidity *1 20%RH to 85%RH (No condensation)
Storage Humidity 20%RH to 85%RH (No condensation)
Light Disturbande
Avoid direct sunlight
Interior lighting must be incandescent lamp
Angle:15 dgrees or more
Illumination: 3000 Lx or less
Installation For indoor use only
*1 The overall operation temperature and humidity range is as follows.
Ambient temperature
humidity range
(RH%)
100
90
80
70
60
50
40
30
20
10
00 5 10 15 20 25 30 35 40 45 50 55 60 (oC)
35oC / 85RH%
50oC / 40RH%
Acceptable Bankenote Length:120 mmto 160 mm
Width: 62 mm to 82 mm
Insertion Direction *1 4-way
Accepting Rate *1 95% or higher
Validation Method PUB-7: Optical/Transparency/Reflection
PUB-11: Optical/Transparency/Reflection/MAG
Anti-Fishing Mechanism Lever and opticalsensor combination
Interface X4: ccTalk/Serial(ID-003)/MDB/Pulse *2
01 :Parallel(ID-001)
Escrow 1 banknote
LED LED lamp (upper potion of faceplate)
Full-color lightning (gradation/solid)