Jay-Lor 5425TM User manual

Owner Manual
5425TM
5575TM
5650TM
5750TM
5850TM
51000TM
51250TM
0208_Jaylor_ManuaL_Cover_2013_TruckMount.indd 1 02/09/2014 4:14:25 PM

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Jaylor Owner Manual -1- 5000 Series Truck Mount Models
Table of Contents
1. Introduction ......................................................................................................................................4
2. Policy Statement ..............................................................................................................................4
3. Owner/Operator’s Responsibility ...................................................................................................4
4. Limited Warranty..............................................................................................................................5
5. Contact Information .........................................................................................................................6
6. Serial Number Location...................................................................................................................6
7. Customer Reference Information ...................................................................................................7
8. Safety.................................................................................................................................................8
Safety Alert Symbol ....................................................................................................................8
Understand Signal Words...........................................................................................................8
Safety Guidelines........................................................................................................................8
General Safety............................................................................................................................9
Operating Safety.........................................................................................................................9
Maintenance and Repair Safety................................................................................................10
Hydraulic Safety........................................................................................................................11
Tire Safety.................................................................................................................................11
Transport Safety........................................................................................................................12
Storage Safety.......................................................................................................................12
Safety Signs ..........................................................................................................................12
9. Safety Sign-Off Form .....................................................................................................................13
10. Safety Sign Locations................................................................................................................14
Safety Sign Decal Locations .................................................................................................14
How to Install Safety Signs....................................................................................................16
11. Operation OVERVIEW ................................................................................................................16
12. Machine Components ................................................................................................................17
13. Pre-Operation Checklist.............................................................................................................19
14. Breaking-In..................................................................................................................................20
Before Starting:......................................................................................................................20
After Operating for ½ hour:....................................................................................................20
After operating for 5 hours and 10 hours: .............................................................................20
15. Controls.......................................................................................................................................21
Weighing................................................................................................................................21
Restrictor Blades...................................................................................................................22
Control Console and Joystick................................................................................................23
16. Door Configurations...................................................................................................................24
Front Center Discharge.........................................................................................................24
Rear Door Discharge.............................................................................................................24
17. Conveyor .....................................................................................................................................25
18. Hydraulic System........................................................................................................................26
Hydraulic Pumps ...................................................................................................................26
Auxiliary Pump.......................................................................................................................26
Hydraulic Reservoir...............................................................................................................26
Electric Solenoid Hydraulic Valve Controls...........................................................................26
19. Field operation............................................................................................................................27
General..................................................................................................................................27
Cutting and Mixing Procedure...............................................................................................28
Mixing Tips ............................................................................................................................29
Unloading Procedure.............................................................................................................30
General Mixing Issues...........................................................................................................31
20. Transporting................................................................................................................................33
21. Storage ........................................................................................................................................34
22. Troubleshooting .........................................................................................................................35
23. Standard Model Specifications .................................................................................................36
5425 Truck Mount Mixer........................................................................................................36

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Jaylor Owner Manual -2- 5000 Series Truck Mount Models
5575 Truck Mount Mixer........................................................................................................36
5650 Truck Mount Mixer........................................................................................................37
5750 Truck Mount Mixer........................................................................................................37
5850 Truck Mount Mixer........................................................................................................38
51000 Truck Mount Mixer......................................................................................................38
51250 Truck Mount Mixer......................................................................................................39
24. Maintenance and Service Information......................................................................................40
Maintenance Safety...............................................................................................................40
Model and Serial Number......................................................................................................40
Following an Effective Maintenance Schedule......................................................................40
Bolt Torque............................................................................................................................41
Fluids and Lubricants ............................................................................................................42
Unloading Conveyor..............................................................................................................45
Knives....................................................................................................................................46
Filtration.................................................................................................................................47
Hydrostatic oil reservoir.........................................................................................................49
Reservoir Strainer Specification............................................................................................51
Reservoir Breather Cap.........................................................................................................51
Hydrostatic Oil Cooling System.............................................................................................51
Hydraulic Hose and Electrical Wiring –Repair and Service .................................................52
Machine Mounts....................................................................................................................52
25. Maintenance and Service Records ...........................................................................................53
26. Safety Sign ..................................................................................................................................54
27. The Particle Seperator ...............................................................................................................55

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Jaylor Owner Manual -3- 5000 Series Truck Mount Models
Table of Figures
Figure 1 - Serial Number Location ............................................................................................................6
Figure 2 - Standard Safety Sign Locations.............................................................................................14
Figure 3 - ‘Danger’ Rotating Auger Hazard and Pinch Point ................................................................15
Figure 4 - ‘Warning’ Rotating Part Hazard..............................................................................................15
Figure 5 - ‘Warning’ High Pressure Fluid Hazard ..................................................................................16
Figure 6 - Truck Mount Mixer Components............................................................................................17
Figure 7 - Scale Indicator Adjustment ....................................................................................................21
Figure 8 - Restrictor Blades.....................................................................................................................22
Figure 9 - Standard Control Console ......................................................................................................23
Figure 10 - Front Door Configuration......................................................................................................24
Figure 11 - Rear Door Configuration.......................................................................................................24
Figure 12 - 8ft 6in Slide Single Discharge ..............................................................................................25
Figure 13 - Conveyor Boot .......................................................................................................................31
Figure 14 - Imperial Bolt Specifications..................................................................................................41
Figure 15 - Metric Bolt Specifications.....................................................................................................41
Figure 16 - Grease Location on Driveshaft.............................................................................................43
Figure 17 - Central Grease Decal for Tower Gearbox Lubrication.......................................................43
Figure 18 - Grease Points on Truck Mount Mixer..................................................................................44
Figure 19 - Chain Tension Adjustment ...................................................................................................45
Figure 20 - Conveyor Chain Coupler.......................................................................................................46
Figure 21 - Auger and Knife Assembly...................................................................................................46
Figure 22 - Charge Pump Filter Location on FEPTO Truck Mount ......................................................47
Figure 23 - Hydraulic Oil Reservoir.........................................................................................................50
Figure 24 - Mixer Mounting ......................................................................................................................52

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Jaylor Owner Manual -4- 5000 Series Truck Mount Models
1. INTRODUCTION
Congratulations on your choice of a Jaylor mixer to complement your operation. At Jaylor we want our
customers to have access to leading nutritionists and information. You can visit the Nutrition Section of
our website for articles, advice and upcoming events, or just browse our Social Media sites to see what
other farmers are saying.
www.facebook.com/jaylor OR www.twitter.com/myjaylor
Our team of nutritionists are also available by phone to answer any questions or concerns you might
have.
Safe, efficient and trouble-free operation of your mixer requires that you and anyone else who will be
operating or maintaining the machine, reads and understands the safety, operating, maintenance and
troubleshooting information contained within this manual.
This manual covers the 5000 Series Truck Mount models manufactured by Jaylor. Keep this manual readily
available for reference and be sure to pass it on to new operators or owners. Contact your nearest Jaylor
dealer or distributor if you need assistance or information.
This equipment has been designed and manufactured for efficient cutting, mixing and feeding of
ingredients destined exclusively for animal consumption.
OPERATOR ORIENTATION - The directions left, right, front, and rear, as mentioned throughout the
manual, are as seen from the driver’s seat and facing forward.
2. POLICY STATEMENT
It is the policy of Jaylor to improve its products where it is possible and practical to do so. Jaylor reserves
the right to make changes or improvements in design and construction at any time, without incurring the
obligation to make these changes on previously manufactured units.
3. OWNER/OPERATOR’S RESPONSIBILITY
It is the Owner/Operator’s responsibility to read the Owner Manual, to operate, lubricate, maintain, and
store the product in accordance with all instructions and safety procedures. Failure of the Owner/Operator
to read the Owner Manual is a misuse of this equipment.
Like all mechanical products, Jaylor products will require cleaning and upkeep. It is the Owner/Operator’s
responsibility to inspect the product and to have any part(s) and/or assemblies repaired or replaced when
continued operation would cause damage or excessive wear to other components or cause a safety hazard.
It is the Owner/Operator’s responsibility to deliver the product to the authorized Jaylor Dealer or Distributor,
from whom it was purchased, for service or replacement of defective parts which are covered by warranty
(see section 4 for full warranty information). Repairs to be submitted for warranty consideration must
be made within thirty (30) days of the failure. It is the Owner/Operator’s responsibility to cover any cost
incurred by the Dealer for traveling to the site or transporting the product for the purpose of performing a
warranty obligation or inspection.

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Jaylor Owner Manual -5- 5000 Series Truck Mount Models
4. LIMITED WARRANTY
JAYLOR (the Seller) warrants the articles and units sold to be free from defects in material and
workmanship and to conform to applicable specifications. These express warranties are the sole warranties
of the Seller, and any other warranties, express, implied in law or implied in fact, are hereby specifically
excluded. Refer to the Owner Manual content for any applicable warranties expressed otherwise.
The Seller’s sole obligation under its warranties will be, at its option, to repair or replace any article or part
thereof which is proved to be other than warranted. Obligation under this warranty will be limited to
replacement or repair of parts found, upon Seller’s inspection, to be defective. All warranties shall expire
12 (twelve) months from the date the unit or article is placed in service, or 12 (twelve) months from the
date the article or unit is delivered by the Seller, whichever expires first.
NO ALLOWANCES WILL BE MADE TO THE BUYER FOR ANY TRANSPORTATION, LABOUR
CHARGES, PARTS ADJUSTMENTS OR REPAIRS, OR ANY OTHER WORK, UNLESS THESE
CHARGES ARE AUTHORIZED IN ADVANCE BY THE SELLER.
The Seller shall in no event be liable for special or consequential damages. If an article is claimed to be
defective in material or workmanship, or does not conform to specifications, the Seller, upon notice promptly
given, will either examine the article or unit at its site, or issue shipping instructions to return to the Seller.
The warranties shall not extend to any articles, units, or parts thereof which have been installed, used, or
serviced, otherwise than in conformance with the Seller’s applicable instructions, manuals, service bulletins,
or, if none, which shall have been articles, units, parts thereof furnished by the Buyer or acquired from
others at the Buyer’s request and/or Buyer’s specifications.
The warranties are not applicable for expenses, either direct or consequential, that may arise from the use
or inability to use the articles and units sold by the Seller. The Seller shall in no event be responsible for
and will not be held liable for losses, injury, or damage caused to persons or property by reason of operation
of Seller’s products or their failure.
No warranty is extended to regular wear items such as fluid, paint, tires, knives, PTOs, crosses and
the like.
The engine and scale system are covered by separate warranties by their respective manufacturers.
This warranty pertains to components manufactured or installed by Jaylor only. This hereby excludes any
warranties offered separately such as those offered by the truck manufacturer. In this event, please refer
to the appropriate Warranty Statements offered by the separate manufacturer.
All claims for warranty must be directed to your dealer or distributor.
WARRANTY VOID IF NOT REGISTERED

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Jaylor Owner Manual -6- 5000 Series Truck Mount Models
5. CONTACT INFORMATION
Contact Jaylor at:
071213 10th Line
East Garafraxa, ON
Canada
L9W 6Z9
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
On the web: www.jaylor.com
6. SERIAL NUMBER LOCATION
Always give your dealer the Model Number and Serial Number of your Jaylor when ordering parts or
requesting service or other information. Depending on the type of service, the Serial Numbers of individual
components and/or assemblies will be required. The Serial Number location for your Jaylor Product is
shown in Figure 1. For easy reference, please write this information in Section 7.
Figure 1 - Serial Number Location

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Jaylor Owner Manual -7- 5000 Series Truck Mount Models
7. CUSTOMER REFERENCE INFORMATION
Jaylor Model Number:
Jaylor Serial Number:
Date Purchased:
Dealer Name:
Dealer Phone:
Scale Indicator Model Number:
Scale Indicator Serial Number:
Other Main Components:
(e.g. Gearboxes, Hydraulic Motors, etc.)

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Jaylor Owner Manual -8- 5000 Series Truck Mount Models
8. SAFETY
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-
minded operator who recognizes the potential hazards and follows reasonable safety practices. The
manufacturer has designed the implement to be used with all its safety equipment properly attached to
minimize the chance of accidents.
BEFORE YOU START!
Read the safety messages on the implement and shown in your manual.
Observe the rules of safety and common sense!
Safety Alert Symbol
This Safety Alert Symbol
means:
-ATTENTION!
-BECOME ALERT!
-YOUR SAFETY IS
INVOLVED!
The Safety Alert Symbol
identifies important safety
messages on your Jaylor mixer
and in this manual. When you
see this symbol, be alert to the
possibility of personal injury or
death. Follow the instructions in
the safety message.
Understand Signal Words
Note the use of the signal words DANGER, WARNING, and CAUTION with the safety messages. The
appropriate signal word for each message has been selected using the following guidelines:
•DANGER –Indicates an imminently hazardous situation that, if not avoided, will result in death or
serious injury. This signal word is to be limited to the most extreme situations typically for machine
components which, for functional purposes, cannot be guarded.
•WARNING –Indicates a potentially hazardous situation that, if not avoided, could result in death or
serious injury, and includes hazards that are exposed when guards are removed. It may also be used
to alert against unsafe practices.
•CAUTION –Indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.
If you have any questions not answered in this manual, require additional copies or the manual is
damaged, please contact your dealer or manufacturer directly.
Safety Guidelines
YOU are responsible for the SAFE operation and maintenance of your Jaylor mixer. YOU must ensure
that YOU and ANYONE else who is going to operate, maintain, or work around the Jaylor mixer be familiar
with the operating and maintenance procedures and related SAFETY information contained in this manual.
This manual will take you step-by-step through your working day and alert you to safety practices that
should be adhered to while operating the machine.
Remember, YOU are the key to SAFETY. Good safety practices not only protect you but also the people
around you. Make these practices a working part of your safety program. Be certain that EVERYONE
operating this equipment is familiar with the recommended operating and maintenance procedures and

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Jaylor Owner Manual -9- 5000 Series Truck Mount Models
follows all the safety precautions. All accidents can be avoided. Do not risk injury or death by ignoring
good safety practices.
•Vertical mixer owners MUST give operating instructions to operators or employees before allowing
them to operate the machine, and at least annually thereafter.
•The most important safety device on this equipment is a SAFE OPERATOR. It is the operator’s
responsibility to read and understand ALL safety and operating instructions in this manual and to
FOLLOW THEM.
•Jaylor feels that a person who has not read and understood all operating and safety instructions is not
qualified to operate the machine. An untrained operator exposes himself and bystanders to possible
serious injury or death.
•Do not modify the equipment in any way. Unauthorized modification may impair the function, safety,
and life of the equipment as well as possibly voiding the warranty.
Think SAFETY! Work SAFELY!
General Safety
Read and understand this manual and all safety signs before operating, servicing, maintaining or
adjusting the vertical mixer.
Only trained competent persons shall operate the vertical mixer. An untrained operator is not
qualified to operate the machine.
Have a first-aid kit available for use should the need arise and know how to use it.
Provide a fire extinguisher for use in case of fire. Store in a highly visible place.
Do not allow riders on the vertical mixer.
Wear protective gear such as hearing protection, footwear with slip resistant soles, and the like.
Place controls in neutral, stop engine, disengage power source, set park brake, remove ignition
key and wait for all moving parts to stop before servicing, adjusting, repairing, or unplugging.
Do not operate this machinery under the influence of any alcohol, drugs or medication.
Review safety related items annually with all personnel who will be operating or maintaining the
vertical mixer.
Operating Safety
Read and understand this manual and all safety signs before using the vertical mixer.
Place controls in neutral, stop engine, disengage power source, set park brake, remove ignition
key and wait for all moving parts to stop before servicing, adjusting, repairing, or unplugging.