Jay-Lor 5425TM User manual

Owner Manual
5425TM
5575TM
5650TM
5750TM
5850TM
51000TM
51250TM
0208_Jaylor_ManuaL_Cover_2013_TruckMount.indd 1 02/09/2014 4:14:25 PM

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Jaylor Owner Manual -1- 5000 Series Truck Mount Models
Table of Contents
1. Introduction ......................................................................................................................................4
2. Policy Statement ..............................................................................................................................4
3. Owner/Operator’s Responsibility ...................................................................................................4
4. Limited Warranty..............................................................................................................................5
5. Contact Information .........................................................................................................................6
6. Serial Number Location...................................................................................................................6
7. Customer Reference Information ...................................................................................................7
8. Safety.................................................................................................................................................8
Safety Alert Symbol ....................................................................................................................8
Understand Signal Words...........................................................................................................8
Safety Guidelines........................................................................................................................8
General Safety............................................................................................................................9
Operating Safety.........................................................................................................................9
Maintenance and Repair Safety................................................................................................10
Hydraulic Safety........................................................................................................................11
Tire Safety.................................................................................................................................11
Transport Safety........................................................................................................................12
Storage Safety.......................................................................................................................12
Safety Signs ..........................................................................................................................12
9. Safety Sign-Off Form .....................................................................................................................13
10. Safety Sign Locations................................................................................................................14
Safety Sign Decal Locations .................................................................................................14
How to Install Safety Signs....................................................................................................16
11. Operation OVERVIEW ................................................................................................................16
12. Machine Components ................................................................................................................17
13. Pre-Operation Checklist.............................................................................................................19
14. Breaking-In..................................................................................................................................20
Before Starting:......................................................................................................................20
After Operating for ½ hour:....................................................................................................20
After operating for 5 hours and 10 hours: .............................................................................20
15. Controls.......................................................................................................................................21
Weighing................................................................................................................................21
Restrictor Blades...................................................................................................................22
Control Console and Joystick................................................................................................23
16. Door Configurations...................................................................................................................24
Front Center Discharge.........................................................................................................24
Rear Door Discharge.............................................................................................................24
17. Conveyor .....................................................................................................................................25
18. Hydraulic System........................................................................................................................26
Hydraulic Pumps ...................................................................................................................26
Auxiliary Pump.......................................................................................................................26
Hydraulic Reservoir...............................................................................................................26
Electric Solenoid Hydraulic Valve Controls...........................................................................26
19. Field operation............................................................................................................................27
General..................................................................................................................................27
Cutting and Mixing Procedure...............................................................................................28
Mixing Tips ............................................................................................................................29
Unloading Procedure.............................................................................................................30
General Mixing Issues...........................................................................................................31
20. Transporting................................................................................................................................33
21. Storage ........................................................................................................................................34
22. Troubleshooting .........................................................................................................................35
23. Standard Model Specifications .................................................................................................36
5425 Truck Mount Mixer........................................................................................................36

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5575 Truck Mount Mixer........................................................................................................36
5650 Truck Mount Mixer........................................................................................................37
5750 Truck Mount Mixer........................................................................................................37
5850 Truck Mount Mixer........................................................................................................38
51000 Truck Mount Mixer......................................................................................................38
51250 Truck Mount Mixer......................................................................................................39
24. Maintenance and Service Information......................................................................................40
Maintenance Safety...............................................................................................................40
Model and Serial Number......................................................................................................40
Following an Effective Maintenance Schedule......................................................................40
Bolt Torque............................................................................................................................41
Fluids and Lubricants ............................................................................................................42
Unloading Conveyor..............................................................................................................45
Knives....................................................................................................................................46
Filtration.................................................................................................................................47
Hydrostatic oil reservoir.........................................................................................................49
Reservoir Strainer Specification............................................................................................51
Reservoir Breather Cap.........................................................................................................51
Hydrostatic Oil Cooling System.............................................................................................51
Hydraulic Hose and Electrical Wiring –Repair and Service .................................................52
Machine Mounts....................................................................................................................52
25. Maintenance and Service Records ...........................................................................................53
26. Safety Sign ..................................................................................................................................54
27. The Particle Seperator ...............................................................................................................55

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Table of Figures
Figure 1 - Serial Number Location ............................................................................................................6
Figure 2 - Standard Safety Sign Locations.............................................................................................14
Figure 3 - ‘Danger’ Rotating Auger Hazard and Pinch Point ................................................................15
Figure 4 - ‘Warning’ Rotating Part Hazard..............................................................................................15
Figure 5 - ‘Warning’ High Pressure Fluid Hazard ..................................................................................16
Figure 6 - Truck Mount Mixer Components............................................................................................17
Figure 7 - Scale Indicator Adjustment ....................................................................................................21
Figure 8 - Restrictor Blades.....................................................................................................................22
Figure 9 - Standard Control Console ......................................................................................................23
Figure 10 - Front Door Configuration......................................................................................................24
Figure 11 - Rear Door Configuration.......................................................................................................24
Figure 12 - 8ft 6in Slide Single Discharge ..............................................................................................25
Figure 13 - Conveyor Boot .......................................................................................................................31
Figure 14 - Imperial Bolt Specifications..................................................................................................41
Figure 15 - Metric Bolt Specifications.....................................................................................................41
Figure 16 - Grease Location on Driveshaft.............................................................................................43
Figure 17 - Central Grease Decal for Tower Gearbox Lubrication.......................................................43
Figure 18 - Grease Points on Truck Mount Mixer..................................................................................44
Figure 19 - Chain Tension Adjustment ...................................................................................................45
Figure 20 - Conveyor Chain Coupler.......................................................................................................46
Figure 21 - Auger and Knife Assembly...................................................................................................46
Figure 22 - Charge Pump Filter Location on FEPTO Truck Mount ......................................................47
Figure 23 - Hydraulic Oil Reservoir.........................................................................................................50
Figure 24 - Mixer Mounting ......................................................................................................................52

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1. INTRODUCTION
Congratulations on your choice of a Jaylor mixer to complement your operation. At Jaylor we want our
customers to have access to leading nutritionists and information. You can visit the Nutrition Section of
our website for articles, advice and upcoming events, or just browse our Social Media sites to see what
other farmers are saying.
www.facebook.com/jaylor OR www.twitter.com/myjaylor
Our team of nutritionists are also available by phone to answer any questions or concerns you might
have.
Safe, efficient and trouble-free operation of your mixer requires that you and anyone else who will be
operating or maintaining the machine, reads and understands the safety, operating, maintenance and
troubleshooting information contained within this manual.
This manual covers the 5000 Series Truck Mount models manufactured by Jaylor. Keep this manual readily
available for reference and be sure to pass it on to new operators or owners. Contact your nearest Jaylor
dealer or distributor if you need assistance or information.
This equipment has been designed and manufactured for efficient cutting, mixing and feeding of
ingredients destined exclusively for animal consumption.
OPERATOR ORIENTATION - The directions left, right, front, and rear, as mentioned throughout the
manual, are as seen from the driver’s seat and facing forward.
2. POLICY STATEMENT
It is the policy of Jaylor to improve its products where it is possible and practical to do so. Jaylor reserves
the right to make changes or improvements in design and construction at any time, without incurring the
obligation to make these changes on previously manufactured units.
3. OWNER/OPERATOR’S RESPONSIBILITY
It is the Owner/Operator’s responsibility to read the Owner Manual, to operate, lubricate, maintain, and
store the product in accordance with all instructions and safety procedures. Failure of the Owner/Operator
to read the Owner Manual is a misuse of this equipment.
Like all mechanical products, Jaylor products will require cleaning and upkeep. It is the Owner/Operator’s
responsibility to inspect the product and to have any part(s) and/or assemblies repaired or replaced when
continued operation would cause damage or excessive wear to other components or cause a safety hazard.
It is the Owner/Operator’s responsibility to deliver the product to the authorized Jaylor Dealer or Distributor,
from whom it was purchased, for service or replacement of defective parts which are covered by warranty
(see section 4 for full warranty information). Repairs to be submitted for warranty consideration must
be made within thirty (30) days of the failure. It is the Owner/Operator’s responsibility to cover any cost
incurred by the Dealer for traveling to the site or transporting the product for the purpose of performing a
warranty obligation or inspection.

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4. LIMITED WARRANTY
JAYLOR (the Seller) warrants the articles and units sold to be free from defects in material and
workmanship and to conform to applicable specifications. These express warranties are the sole warranties
of the Seller, and any other warranties, express, implied in law or implied in fact, are hereby specifically
excluded. Refer to the Owner Manual content for any applicable warranties expressed otherwise.
The Seller’s sole obligation under its warranties will be, at its option, to repair or replace any article or part
thereof which is proved to be other than warranted. Obligation under this warranty will be limited to
replacement or repair of parts found, upon Seller’s inspection, to be defective. All warranties shall expire
12 (twelve) months from the date the unit or article is placed in service, or 12 (twelve) months from the
date the article or unit is delivered by the Seller, whichever expires first.
NO ALLOWANCES WILL BE MADE TO THE BUYER FOR ANY TRANSPORTATION, LABOUR
CHARGES, PARTS ADJUSTMENTS OR REPAIRS, OR ANY OTHER WORK, UNLESS THESE
CHARGES ARE AUTHORIZED IN ADVANCE BY THE SELLER.
The Seller shall in no event be liable for special or consequential damages. If an article is claimed to be
defective in material or workmanship, or does not conform to specifications, the Seller, upon notice promptly
given, will either examine the article or unit at its site, or issue shipping instructions to return to the Seller.
The warranties shall not extend to any articles, units, or parts thereof which have been installed, used, or
serviced, otherwise than in conformance with the Seller’s applicable instructions, manuals, service bulletins,
or, if none, which shall have been articles, units, parts thereof furnished by the Buyer or acquired from
others at the Buyer’s request and/or Buyer’s specifications.
The warranties are not applicable for expenses, either direct or consequential, that may arise from the use
or inability to use the articles and units sold by the Seller. The Seller shall in no event be responsible for
and will not be held liable for losses, injury, or damage caused to persons or property by reason of operation
of Seller’s products or their failure.
No warranty is extended to regular wear items such as fluid, paint, tires, knives, PTOs, crosses and
the like.
The engine and scale system are covered by separate warranties by their respective manufacturers.
This warranty pertains to components manufactured or installed by Jaylor only. This hereby excludes any
warranties offered separately such as those offered by the truck manufacturer. In this event, please refer
to the appropriate Warranty Statements offered by the separate manufacturer.
All claims for warranty must be directed to your dealer or distributor.
WARRANTY VOID IF NOT REGISTERED

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5. CONTACT INFORMATION
Contact Jaylor at:
071213 10th Line
East Garafraxa, ON
Canada
L9W 6Z9
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
On the web: www.jaylor.com
6. SERIAL NUMBER LOCATION
Always give your dealer the Model Number and Serial Number of your Jaylor when ordering parts or
requesting service or other information. Depending on the type of service, the Serial Numbers of individual
components and/or assemblies will be required. The Serial Number location for your Jaylor Product is
shown in Figure 1. For easy reference, please write this information in Section 7.
Figure 1 - Serial Number Location

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7. CUSTOMER REFERENCE INFORMATION
Jaylor Model Number:
Jaylor Serial Number:
Date Purchased:
Dealer Name:
Dealer Phone:
Scale Indicator Model Number:
Scale Indicator Serial Number:
Other Main Components:
(e.g. Gearboxes, Hydraulic Motors, etc.)

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8. SAFETY
All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safe-
minded operator who recognizes the potential hazards and follows reasonable safety practices. The
manufacturer has designed the implement to be used with all its safety equipment properly attached to
minimize the chance of accidents.
BEFORE YOU START!
Read the safety messages on the implement and shown in your manual.
Observe the rules of safety and common sense!
Safety Alert Symbol
This Safety Alert Symbol
means:
-ATTENTION!
-BECOME ALERT!
-YOUR SAFETY IS
INVOLVED!
The Safety Alert Symbol
identifies important safety
messages on your Jaylor mixer
and in this manual. When you
see this symbol, be alert to the
possibility of personal injury or
death. Follow the instructions in
the safety message.
Understand Signal Words
Note the use of the signal words DANGER, WARNING, and CAUTION with the safety messages. The
appropriate signal word for each message has been selected using the following guidelines:
•DANGER –Indicates an imminently hazardous situation that, if not avoided, will result in death or
serious injury. This signal word is to be limited to the most extreme situations typically for machine
components which, for functional purposes, cannot be guarded.
•WARNING –Indicates a potentially hazardous situation that, if not avoided, could result in death or
serious injury, and includes hazards that are exposed when guards are removed. It may also be used
to alert against unsafe practices.
•CAUTION –Indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.
If you have any questions not answered in this manual, require additional copies or the manual is
damaged, please contact your dealer or manufacturer directly.
Safety Guidelines
YOU are responsible for the SAFE operation and maintenance of your Jaylor mixer. YOU must ensure
that YOU and ANYONE else who is going to operate, maintain, or work around the Jaylor mixer be familiar
with the operating and maintenance procedures and related SAFETY information contained in this manual.
This manual will take you step-by-step through your working day and alert you to safety practices that
should be adhered to while operating the machine.
Remember, YOU are the key to SAFETY. Good safety practices not only protect you but also the people
around you. Make these practices a working part of your safety program. Be certain that EVERYONE
operating this equipment is familiar with the recommended operating and maintenance procedures and

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follows all the safety precautions. All accidents can be avoided. Do not risk injury or death by ignoring
good safety practices.
•Vertical mixer owners MUST give operating instructions to operators or employees before allowing
them to operate the machine, and at least annually thereafter.
•The most important safety device on this equipment is a SAFE OPERATOR. It is the operator’s
responsibility to read and understand ALL safety and operating instructions in this manual and to
FOLLOW THEM.
•Jaylor feels that a person who has not read and understood all operating and safety instructions is not
qualified to operate the machine. An untrained operator exposes himself and bystanders to possible
serious injury or death.
•Do not modify the equipment in any way. Unauthorized modification may impair the function, safety,
and life of the equipment as well as possibly voiding the warranty.
Think SAFETY! Work SAFELY!
General Safety
Read and understand this manual and all safety signs before operating, servicing, maintaining or
adjusting the vertical mixer.
Only trained competent persons shall operate the vertical mixer. An untrained operator is not
qualified to operate the machine.
Have a first-aid kit available for use should the need arise and know how to use it.
Provide a fire extinguisher for use in case of fire. Store in a highly visible place.
Do not allow riders on the vertical mixer.
Wear protective gear such as hearing protection, footwear with slip resistant soles, and the like.
Place controls in neutral, stop engine, disengage power source, set park brake, remove ignition
key and wait for all moving parts to stop before servicing, adjusting, repairing, or unplugging.
Do not operate this machinery under the influence of any alcohol, drugs or medication.
Review safety related items annually with all personnel who will be operating or maintaining the
vertical mixer.
Operating Safety
Read and understand this manual and all safety signs before using the vertical mixer.
Place controls in neutral, stop engine, disengage power source, set park brake, remove ignition
key and wait for all moving parts to stop before servicing, adjusting, repairing, or unplugging.

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Stay away from unloading door and conveyor discharge when unloading or moving.
Do not operate when any guards are damaged or removed. Install and secure guards before
starting.
Keep hands, feet, clothing and hair away from all moving and/or rotating parts.
Do not allow riders on the machine during operation or transporting.
Clear the area of bystanders, especially small children, before starting.
Stay out of the mixing chamber and away from the auger when engine is running. Keep others
away.
Stay away from overhead power lines when loading. Electrocution can occur without contact.
Clean reflectors, lights and SMV signs, before transporting.
Follow all local laws and regulations when transporting the machine on public roads and highways.
Before applying pressure to the hydraulic system, make sure all components are tight and that
hoses and couplings are in good condition.
Review safety instructions with all personnel annually.
Maintenance and Repair Safety
Follow ALL the operating, maintenance, and safety information in the manual.
Only properly trained personnel should maintain and repair this equipment.
Support the machine with blocks or safety stands when changing tires or working beneath.
Follow good shop practices:
Keep service areas clean and dry.
Be sure electrical outlets and tools are properly grounded.
Use adequate lighting for the job at hand.
Use only tools, lifting equipment, and safety stands of sufficient capacity for the job.
Place controls in neutral, stop engine, set park brake, remove ignition key, and wait for all moving
parts to stop before servicing, adjusting, repairing, or unplugging.
Relieve pressure from the hydraulic circuit before servicing.
Make sure all guards are in place and properly secured when maintenance work is completed.

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Before applying pressure to a hydraulic system, make sure all lines, fittings, and couplers are tight
and in good condition.
Keep hands, feet, hair, and clothing away from all moving and/or rotating parts.
Maintain fasteners in running gear systems at their specified torque at all times.
Clear the area of bystanders, especially children, when carrying out any maintenance and repairs
or making any adjustments.
Do not allow grease or oil to build up on the machine.
Hydraulic Safety
Make sure that all components in the hydraulic system are kept in good condition and are clean.
Replace any worn, cut, abraded or flattened hoses or metal lines immediately.
Relieve pressure before working on hydraulic systems.
Do not attempt any makeshift repairs to the hydraulic fittings or hoses. The hydraulic system
operates under extremely high pressure. Such repairs will fail suddenly and create a hazardous
and unsafe condition.
Wear proper hand and eye protection when searching for a high-pressure hydraulic leak. Use a
piece of wood or cardboard as a backstop instead of hands to isolate and identify a leak.
If injured by a concentrated high-pressure stream of hydraulic fluid, seek medical attention
immediately. Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin
surface.
Before applying pressure to the system, make sure all components are tight and that lines, hoses,
and couplings are not damaged.
Tire Safety
Failure to follow proper procedures when mounting a tire on a wheel or rim can produce an
explosion, which may result in serious injury or death.
Do not attempt to mount a tire unless you have the proper equipment and experience to do the
job.
Have a qualified tire dealer or repair service perform required tire maintenance.

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Transport Safety
Make sure you are in compliance with all local regulations regarding transporting equipment on
public roads and highways.
Make sure all the lights and reflectors that are required by the local highway and transport
authorities are in place, are clean and can be seen clearly by all overtaking and oncoming traffic.
Do not allow anyone to ride on the machine. Any passenger must be safely secured with a working
seat belt inside the cab.
Drive carefully and defensively at all times and especially when negotiating uneven or hilly terrain.
Watch for overhead obstructions. Stay away from power lines and low tree branches.
Storage Safety
Store unit in an area away from human activity.
Do not permit children to play on or around the stored machine.
Store the unit in a dry, level area. Support the machine with planks if required.
Safety Signs
Keep safety signs clean and legible at all times.
Replace safety signs that are missing or have become illegible.
Safety signs are available from your dealer, distributor, or the factory.

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9. SAFETY SIGN-OFF FORM
Jaylor follows the general Safety Standards specified by the American Society of Agricultural and Biological
Engineers (ASABE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be
operating and/or maintaining the machine must read and clearly understand ALL Safety, Operating, and
Maintenance information presented in this manual.
Do not operate or allow anyone else to operate this equipment until such information has been reviewed.
Annually review this information with personnel.
Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment.
We feel that an untrained operator is unqualified to operate this machine.
A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the
equipment have read and understand the information in the Operator’s Manual and have been instructed
in the operation of the equipment.
SIGN-OFF FORM
DATE
EMPLOYEE’S SIGNATURE
EMPLOYER’S SIGNATURE

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10. SAFETY SIGN LOCATIONS
The types of safety signs and typical locations on the equipment are shown in the illustrations that follow.
Good safety requires that you familiarize yourself with the various safety signs, the type of warning and the
area of particular function related to that area which requires your SAFETY AWARENESS.
Think SAFETY! Work SAFELY!
Safety Sign Decal Locations
Figure 2 - Standard Safety Sign Locations
1. ‘Danger’ Rotating Auger Hazard and Pinch Point (Figure 3)*
2. i. ‘Warning’ Rotating Part Hazard (Figure 4)
ii. ‘Warning’ High Pressure Fluid Hazard (Figure 5)**
*This decal will always be located near every unloading door on the machine no matter the configuration
**Also located on both sides of truck near the pump assembly

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Figure 3 - ‘Danger’ Rotating Auger Hazard and Pinch Point
Figure 4 - ‘Warning’ Rotating Part Hazard

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Figure 5 - ‘Warning’ High Pressure Fluid Hazard
REMEMBER –If Safety Signs have been damaged, removed, become illegible, or parts
were replaced without signs, new signs must be applied. New signs are available from
your authorized dealer or distributor.
How to Install Safety Signs
•Be sure that the installation area is clean, dry and is above 10°C (50°F).
•Remove the smallest portion of the split backing paper.
•Align the sign over the specified area and press the small sticky portion in place.
•Peel back the remaining paper and smooth the remaining portion of the sign in place.
11. OPERATION OVERVIEW
The Jaylor mixer is specifically designed to cut and mix feed ingredients into a total mixed ration (TMR).
Many of the features incorporated into this machine are the result of suggestions made by customers like
you. We greatly appreciate any input you may have, and would like to thank you in advance for any you
may give.
Read this manual carefully to learn how to operate the machine safely and how to adjust it to provide
maximum efficiency. Following the operating instructions with a proper maintenance program will extend
the life of your machinery.

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12. MACHINE COMPONENTS
The main machine components for 5000 Series Truck Mount models are shown below:
Figure 6 - Truck Mount Mixer Components
1. Mixer Drum –Contains the feed while it is cut
and mixed by the vertical auger(s).
2. Vertical Auger –Mixes the feed within the
mixer drum and discharges the feed through
the unloading door.
3. Auger Knives –Cuts the feed material as the
auger rotates.
4. Restrictor Blades –Adjustable blades can be
moved inward to increase cutting speed and
outward to decrease cutting speed.
5. Viewing Window –Allows operators to safely
view cutting and mixing action inside the drum.
6. Unloading Door –Opens hydraulically to
allow feed discharge.
7. Discharge Conveyor –Depending on option
chosen, the conveyor can be controlled
hydraulically to discharge feed from one or
both sides of the machine. Conveyor chain
speed can be controlled on your control
console located in the cab.
8. Ladder –Safe, elevated viewing platform to
see into the drum.
9. Hydraulic Oil Reservoir –Holds excess
hydraulic oil used to run pumps and auxiliary
components such as the conveyor.
10. Hydraulic Oil Cooler –Keeps hydraulic oil at
a suitable temperature for operation.
11. Galvanized Fender –Keeps mixer clean and
helps protect internal components from road
debris.

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12. Mud Flaps –Protects following traffic from dirt
and debris off mixer tires.
13. Galvanized Bumper –Houses lights to keep
truck compliant with local traffic laws.
14. Hydraulic Motor and Gearbox Assembly –
Converts hydraulic pressure to turn augers at
an optimal speed for mixing.
15. Electronic Scale Indicator –Displays the
feed weight inside the drum.
16. Weigh Bar –Supports mixer drum and
transmits weight reading to scale indicator.
17. Central Grease Location
18. Proportional Hydraulic Pump –Pressurizes
hydraulic oil to power mixer components at a
user-controlled speed.
19. Driveshaft –Transmits power from engine to
hydraulic pumps.

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13. PRE-OPERATION CHECKLIST
Efficient and safe operation of the Jaylor mixer requires that each operator reads and understands all the
operating procedures and all related safety precautions outlined in this section. A pre-operation checklist
is provided for the operator. Photocopy and use this checklist before every use of your Jaylor mixer. It is
important for both personal safety and maintaining the good mechanical condition of the machine that this
checklist is followed.
Before operating the machine:
Lubricate the machine as outlined in Section 24.5.
Check the hydraulic system. Be sure that the hydraulic reservoir is filled to the required
specifications.
Ensure that the machine is properly attached to the truck chassis.
Check that the valves at the oil tank outlets are fully open. Be sure there are no leaks in the system
including the tank, fittings, couplers, valves or lines. Properly correct all leaks before continuing.
Inspect all hydraulic lines, hoses, fittings, and couplers for tightness.
Check the tires to be sure that they are inflated to the specified pressure. Check that wheel nuts are
tight.
Check that the auger rotates freely. Remove all string, twine, or other entangled material.
Close and secure all guards and safety devices.
Check that the machine is clean and free of debris.