jbc FAE2-5B User manual

Fume Extractor
Ref. FAE2-5B
INSTRUCTION MANUAL
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Compact Filter + Pre-filter ................. 1 unit
Ref. FAE2-100
*Already assembled
Packing List
The following items should be included:
Fume Extractor ................................... 1 unit
Ref. FAE2-5B
Cleaning stick ...................................... 1 unit
Ref. 0004009
Manual ................................................. 1 unit
Ref. 0023482
Power cable ...........................................1 unit
Ref. 0009417 (100V / 120V)
0009401 (230V)
RJ12 direct cable ................................ 2 units
Ref. 0019751
Important:
Before using, unseal the filter and
remove the bottom protection of the
compact filter
RJ12-USB A adapter ........................... 2 units
Ref. 0023504
USB A/B cable ..................................... 2 units
Ref. 0021042
INSTRUCTION MANUAL
2
Fume Extractor
Ref. FAE2-5B
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Features
Aspiration tube for up to 4 stands (2 work
intakes configuration) or for 1 workbench
(4 work intakes configuration).
Aspiration
tubes for
workbenchs
Wheels and brake
system to move
around easily
Filter saturation indicator
Green: Filter OK
Yellow: ≤ 20% carbon lifetime or about to saturate
Red: End of carbon lifetime or filter saturated
Quick release
lever for filter
change
Power socket
Main switch
Process screen
Pedal connections
RJ12 station connections
USB-B connections
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Port 1 W 0:05 S 1:00
Port 2 W ON S OFF
Flow
Saturation 20% 100%
Filter
Carbon life 90%
Port 1 W 0:05 S 1:00
Port 2 W ON S OFF
Flow
HML
Saturation 20%
Filter
Carbon life 90%
Fume Extractor
Ref. FAE2-5B
Accessories for
stand aspiration
(up to 4 stands)
Ref. FAE040
To be assembled on
your workbench with
the included clamp
Ref. FAE030
To be assembled directly
on your workbench (hole
drilling required)
Stand
Aspiration Ducts
Ref. FAE050
For modular stands
(From SD versions
onwards)
Ref. FAE060
For compact stations
(From B versions
onwards)
Flexible arms Ø50
Ref. FAE070
Lenght: 1 m (39.37 in)
To be assembled on
your workbench with
the included clamp
Ref. FAE020
To be assembled directly
on your workbench
(hole drilling required)
Flexible Hoses Ø50
Ref. FAE010
Lenght: 1,5 m
(59.05 in)
Connect the Fume
Extractor to the flexible
arm or to the accessory
for stand aspiration
2 work intakes configuration assembly (default configuration)
For a basic working system you need:
Flow rate
High, medium
and low preset
aspiration
programs
Work aspiration
flow status
Stand aspiration
flow status
Main screen
Preset program screen Custom program screen
4

Saturation Carbon life
20% 90%
W1
ON
W2
ON
W3
ON
W4
ON
Flexible Hoses Ø50
Ref. FAE010
Lenght: 1,5 m
(59.05 in)
Connect the Fume
Extractor to the flexible arm
Fume Extractor
Ref. FAE2-5B
4 work intakes configuration assembly (optional configuration)
In this configuration aspiration at stand is not available, aspiration flow is set High. Note that in this
configuration, suction force per intake is decreased when compared to 2 work intakes configuration
(see details on page 14). Change Work intakes parameter into 4 in order to set this configuration (see
page 7). For a basic working system you need:
Flexible arms Ø50
Ref. FAE070
Lenght: 1 m (39.37 in)
To be assembled on
your workbench with
the included clamp
Ref. FAE020
To be assembled directly
on your workbench
(hole drilling required)
Main screen
Work intakes
status
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5

Port 1 W OFF S OFF
Port 2 W OFF S OFF
Flow
HML
Saturation 0%
Filter
Carbon life 100%
STOP #4
Cover opened or badly
closed. Double check the
cover.
STOP #7
Valve STAND1 error.
Restart the unit, if the error
remains, replace the valve.
Port 1 W 0:05 S 1:00
Port 2 W ON S OFF
Flow
HML
Saturation 20%
Filter
Carbon life 90%
Port 1 W 0:05 S 1:00
Port 2 W ON S OFF
Flow
Saturation 20% 100%
Filter
Carbon life 90%
Saturation Carbon life
20% 90%
W1
ON
W2
ON
W3
ON
W4
ON
Turning on the fume extractor
Once the fume extractor is turned on, the display shows a similar screen as the following one and
the filter saturation indicator is green if the carbon lifetime is higher than 20%.
If the display shows STOP#4 or STOP#7, power off the fume extractor, remove the cover, place it
back and secure it using the quick release levers.
Menu Interface
Main screen
Main screen may vary according to the Work intakes and Program parameters. For 2 work intakes
configuration the aspiration flow can be changed by keys, whereas for 4 work intakes configuration
the flow cannot be changed.
Change the aspiration
Custom level and the
aspiration Preset program.
If the STOP#7 remains, replace the valve (ref. 0018831).
2 work intakes configuration14 work intakes configuration2
6

Main menu
Exit
1 Reset
2 Unit
3 Port
4 Filter set
5 Counters
6 Program version
Unit
1 Continuous mode OFF
2 Beep ON
3 PIN OFF
4 Change PIN
Back
5 Work intakes 2
Filter set
1 Carbon life 90%
2 Saturation 20%
3 Reset carbon
Back
Counters
1 Total
2 Partial
Back
Back
5 Pedal port 2
Port
1 Program Ctm - 100%
2 Delay port 1
3 Delay port 2
4 Pedal port 1
1 Delay port 1
2 Delay port 2
3 Delay port 3
4 Delay port 4
Port
5 Pedal ports 1 and 2
6 Pedal ports 3 and 4
Back
Total Counters
1 Plugged hrs 100
2 Idle hrs 10
3 Work area hrs 70
Port 1/2 OK >
4 Stand hrs 20
5 Work area cys 10
Port 1/2 OK >
Back
4 Stand hrs 20
5 Work area hrs 10
6 Reset
Port 1/2 OK >
Back
Partial Counters
1 Plugged hrs 100
2 Idle hrs 10
3 Work area hrs 70
Port 1/2 OK >
Menu Interface
Main menu parameters
Original Pin: 0105
2 work intakes configuration14 work intakes configuration2
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Pedal port 1 and 2
1 Activation One-touch
2 Mode Pressed
Back
Port
1 Delay port 1
2 Delay port 2
3 Delay port 3
4 Delay port 4
5 Pedal ports 1 and 2
6 Pedal ports 3 and 4
Back
Port
1 Program Ctm - 100%
2 Delay port 1
3 Delay port 2
4 Pedal port 1
Back
5 Pedal port 2
Delay to stop port 1
1 Work area 5 sec
2 Stand 30 sec
Back
Pedal port 1
1 Activation One-touch
2 Mode Pressed
Back
Port
1 Program Ctm - 100%
2 Delay pt 1
3 Delay port 2
4 Pedal port 1
Custom
Custom program
Select work area flow
80 %
Delay to stop port 1
1 Work area 5 sec
Back
Menu Interface
1Port menu 2 work intakes configuration
OK
2Port menu 4 work intakes configuration
8

Parameters
Important: Power off any Station or Device from the fume extractor before modifying
any parameter.
Unit
Parameter Description
Continuous mode
Enable/disable continuous aspiration. When enabled the 4 aspiration
intakes are opened and fume extractor suction is activated. Aspiration
remains active until continuous mode is disabled or the equipment is
powered off.
By default Continuous mode is OFF.
Beep
Enable/disable the sound of the keypad.
By default Beep is ON.
PIN
Enable/disable PIN request when modifying parameters.
By default PIN is ON.
Change PIN
Change the default security PIN code.
By default the PIN is 0105.
Work intakes
It sets how many intakes will work as workbench extractions. The options
are 2 and 4.
By default Work intakes is 2.
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9

Port
Parameter Description
Program
It sets the fume extractor aspiration flow. You can select between a Preset
and Custom aspiration program.
H (High), M (Medium) or L (Low) are the three Preset available options.
Use Up and Down keys to switch between them while being on the main
screen.
Up to nine aspiration levels between H (High) and L (Low) can be select for
Custom program. If a Custom aspiration program is selected, the selected
aspiration level can be changed on main screen.
By default M (Medium) aspiration program is selected.
Delay to stop /
Work area
It sets the time that a fume extractor keeps aspirating fumes on the work
area once the tool is returned to the stand (range 0-300 seconds)
By default Work area time is 5 seconds.
Delay to stop /
Stand
It sets the time that a fume extractor keeps aspirating fumes at the stand
once the tool is returned to it (range 0-999 seconds)
By default Stand time is 60 seconds.
Pedal / Activation
It sets the pedal activation mode.
One-touch: Press the pedal once to activate aspiration. Press again to
stop aspiration.
Pressed: (Mode function must be Pressed) aspiration is active as long as
the pedal is kept pressed.
By default Activation is Pressed.
Pedal / Mode
When the activation parameter is set to Pressed, the Mode parameter can
be configured to Released mode. In this mode aspiration is always active
until the pedal is pressed.
By default Mode is Pressed.
10

Filter set
Parameter Description
Carbon life
It shows remaining activated carbon lifetime expressed in %. It is also
displayed on the main screen. When 0% is reached the system will show
pop-up message STOP#1 to replace the filter.
Saturation
It shows saturation status of HEPA + carbon filter set, expressed in %. It is
also displayed on the main screen. When 100% is reached the system will
show pop-up message STOP#2 to replace the filter.
Reset carbon
Perform this action after replacing the HEPA + carbon filter set. The car-
bon lifetime counter will not start until the filter is detected for the first time.
After executing that function Carbon life will be 100%.
Extraction control
Fume extractor aspiration may be controlled by:
Pedal connection
By means of the Pedal connection, fume extractor aspiration may be activated/deactivated by a
P-005/P-405 pedal. (See pedal activation modes on page 10)
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11

RJ12 station connections for Excellence range
Allows connecting JBC Soldering Stations featuring a Robot port to the fume extractor in order to
automatically activate the extraction when the tools are in use. An RJ12 direct cable is required (ref.
0019751).
RJ12 cable
17:14
Peripherals Port 1-T245
Pedal None
Module None
Fume extractor FAE_a
Back
Connect up to 4 stations directly to a fume extractor through the Soldering Station Robot port.
Every tool connected to a station can control the aspiration system, but previously it has to be
assigned to the fume extractor through the Peripherals menu of the station. Each station detects a
fume extractor as a FAE_a.
For a correct operation always update soldering stations with the latest available software version.
The minimum required version is 8886160 for DDE, HDE and NAE stations and 8886162 for DME
stations.
12

RJ12 station connections for Advanced range
Allows connecting JBC Soldering Stations featuring a USB-B port to the fume extractor in order to
automatically activate the extraction when the tools are in use. An USB A/B cable (ref. 0021042) and
RJ12-USB A adapter (ref. 0023504) are required. (You must not configure anything on the soldering
station).
For 2 work intakes configuration:
Stations (Excellence or Advanced range) connected to RJ12 connectors Station1 and Station2 can
control Work1/Stand1 intakes, whereas those which are connected to Station3 and Station4 can
control Work2/Stand2 intakes.
For 4 work intakes configuration:
Each station connected to RJ12 connector StationX can control WorkX intake (e.g. Station2 controls
Work2).
RJ12-USB A adapter
+
USB A/B
USB-B connection
Allows updating fume extractor.
Continuous mode
When continuous mode is enabled the 4 aspiration intakes are opened and fume extractor suction
is activated. Aspiration remains active until continuous mode is disabled or the equipment is
powered off. (See details on page 9).
Fume extractor aspiration control priority:
Pedal > RJ12 station connections > Continuous mode function
Update the equipment software
Fume extractor can be updated by means of JBC Updater software. If you want to update
the equipment be aware there is not a station connected to RJ12 connectors. If a station is
connected yo RJ12 connector the update process will not start. Download software from:
https://www.jbctools.com/software.html.
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13

Fume extractor configurations
Some parameters, features and the performance vary depending on fume extractor configuration, see
the following table:
2 work intakes 4 work intakes
Work aspiration intakes 2 4
Stand aspiration intakes 2 Not available
Flow per work intake 76 m3 / h (44.73 cfm) 52 m3 / h (30.6 cfm)
Flow per stand intake 4 m3 / h (2.35 cfm) Not available
Preset aspiration programs 3 1
Custom aspiration programs 9 Not a available
Power consumption 400 W 500 W
14

Maintenance - Filter replacement
- The unit notifies through both the display and
the LED when filters need maintenance.
- To replace the filters, first turn the fume
extractor off. Then remove the cover by
opening the quick release lever of the casing
(image 1).
- If once the pre-filter has been changed the
saturation indicator is on, it means that the
compact filter is already saturated and must
be replaced too.
- The duration of the compact filter is 1 year
maximum once its packaging is opened.
- Once the compact filter has been replaced,
the filter counter must be reset.
(Main Menu > Filter set > Reset carbon)
- If the display shows an error when the
equipment is switched on, it is probable that
the cover and casing connectors (image 2)
are dirty and making false contact. Remove
the cover and clean both connectors.
- If the filter is changed while the fume extractor
is on, once the cover is placed the equipment
starts an automatic filter detection process: the
work valves open, the stand valves close and
the fume extractor suctions for a few seconds.
Important: Read the page 2 before using the fume extractor.
Pre-filter
Re f. FAE 2-110
Compact filter
+ Pre-filter
Ref. FAE2-100
Image 1 Image 2
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15

- Check the status of the valves when replacing the pre-filter or the compact filter.
- Use the cleaning stick if necessary and clean with alcohol to remove dirt residues.
Latch Adjustment
- The locking force between casing and cover
can be adjusted by turning the knurled nut of
the locking mechanism.
- Turn clockwise to loosen and counterclockwise
to tighten.
Clean the disc
and the gasket
on both sides
Intake valve
Ref. 0018831
Maintenance - Valves
Read safety guidelines to do the equipment maintenance safety.
16

Safety
- The equipment is designed to filtrate only the fumes generated by soldering.
- Do not use the units for the filtration of combustible, explosive or corrosive gasses.
Incorrect use may cause fire.
- The power cord must be plugged into approved bases. Be sure that it is properly grounded
before use. When unplugging it, hold the plug, not the wire.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
- This appliance can be used by children over the age of eight and persons with reduced
capabilities or lack of experience provided that they have been given adequate supervision or
instruction concerning use of the appliance and understand the hazards involved.
- Maintenance must not be carried out by children unless supervised.
- Keep your workplace clean and tidy. Wear appropriate protective mask, glasses and gloves when
handling dirt filter or pre-filter.
- The quick release levers of the casing are only for handling the cover, not the complete equipment.
- Do not use the equipment without the filters.
- Saturated filters can not be cleaned and reused.
- Avoid blowing the filter or the dirty parts of the equipment, if necessary it is advisable to vacuum.
- Avoid losing particles in the filter during handling it.
- Treat the saturated filters as waste depending on the filtered contaminant and the applicable
standars in each country. This is the European Waste Catalog classification:
15 02: Absorbents, filter materials, wiping cloths and protective clothing.
15 02 02: Absorbents, filter materials (including oil filters not otherwise specified, wiping cloths,
protective clothing contaminated by dangerous substances.
15 02 03: Absorbents, filter materials, wiping cloths and protective clothing.
- In case of not complying with the filter change recommendations, the maximum particle and gas
concentrations established in each country could be exceeded.
Follow safety guidelines to prevent electric shock, injury, fire or explosion.
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17

Notes
18

Notes
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19

0023482-0519
Specifications
FAE2-5A 120V 50/60Hz. Input power: 500W
FAE2-5A 230V 50/60Hz. Input power: 500W
FAE2-5A 100V 50/60Hz. Input power: 320W
- Weight: 33,6 kg (74.08 lb)
- Dimensions: 558 x 292 x 562 mm (21.97 x 11.50 x 22.13 in)
- Fuse: 8 AT
- Blower type: Brushless
- Max. flow rate: 290 m³/h (10241.25 f³/h)
- Max. vacuum: 6,1 KPa (0.88 psi)
- Work areas: 2
- Noise: 54 dB
- Pre-filter: Medium dust filter M5 (EN 779)
- Compact Filters: H13 particle filter (EN 1822)
Activated carbon filter
Complies with CE standards.
ESD protected.
This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must
be collected and returned to an authorized recycling facility.
Warranty
JBC’s 2 year warranty covers this equipment against
all manufacturing defects, including the replacement
of defective parts and labour.
Warranty does not cover product wear or misuse.
In order for the warranty to be valid, equipment must
be returned, postage paid, to the dealer where it was
purchased.
Get 1 extra year JBC warranty by registering here:
https://www.jbctools.com/productregistration/
within 30 days of purchase.
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