jcb 1T-2 High Tip User manual

1
Site Dumper
1T-2 High Tip
Quick Start Guide
QUICKSTART.JCB.COM

2Please see operator manual for full details.
> This Quick Reference Guide is to provide quick and simple information to the Operator
and does not include any health and safety aspects. In addition, because of our continual
development of machines, features described in this Quick Reference Guide may differ
from those on your machine. Nor errors and emissions be entirely ruled out.
> This Quick Reference Guide DOES NOT replace the Operators Manual. You MUST
read ALL the disclaimers and safety and other instructions in the Operators Manual
before initially operating this product. Accordingly, no legal claims can be entertained on
the basis of the data, illustrations or descriptions in this Quick Reference Guide.
> This machine should be operated by any person who isn’t appropriately qualified or
had the appropriate training.
> Operation of this machine without periodic maintenance could cause it to malfunction.
For more information please contact your JCB Dealer.
Disclaimer

1T-2 High Tip Site Dumper 3
Intended use .......................................................................................................................................4
Top 5 safety tips ..................................................................................................................................5
Safety decals .......................................................................................................................................7
Machine transport ..............................................................................................................................9
Lifting points .....................................................................................................................................10
Layout & controls ............................................................................................................................. 11
Start-up sequence ............................................................................................................................14
Drive inhibit system ..........................................................................................................................15
Shutdown sequence .........................................................................................................................16
Maintenance position ........................................................................................................................17
Service/Maintenance.........................................................................................................................19
Access covers ...................................................................................................................................22
Fluids & lubricants .............................................................................................................................23
Lubrication points .............................................................................................................................24
Tyre pressures & torque values .........................................................................................................26
Dimensions ......................................................................................................................................29
Troubleshooting / faqs ......................................................................................................................31
Index

4Please see operator manual for full details.
General
> Machine Type – Front Tip – High Tip
> Self-propelled, seated operator, wheeled machine with an open body, which transports and dumps
or spreads material
> Steered through an articulating chassis, oscillating centre joint with an elevated high tipping skip function
Intended Use
> The machine is intended to be used in normal conditions for the applications and in the
environmental condition as described in the operators manual
> Essentially used for carrying free flowing materials from excavations or demolitions and general site
building activities. Loading is performed by other machines or equipment
> When used normally the machine transports and discharges various free flowing materials from its
integral dumper body
> The machine is not intended for use in mining and quarrying applications (other than for light yard
cleaning operations), in demolition activities, forestry, any use underground, or in any kind of
explosive atmosphere
> If the machine is to be used in applications where there is a high silica concentration, risk due to
materials containing asbestos or similar hazards, additional protective measures such as the use of
PPE (Personal Protective Equipment) may be required
> The machine should not be operated by any person who does not have an appropriate level of
qualification, training or experience of use of this type of machine
> Prior to use of the machine, its suitability (size, performance, specification etc.) should be considered
with regards to the intended application and any relevant hazards that may exist
Intended use

1T-2 High Tip Site Dumper 5
Top 5 safety tips
Activity/Risk Advice
Overturn It is imperative that lap belts are worn at all times during operation
with the ROPS frame in upright position. In the event of an overturn the
operator should ensure hands remain braced on the steering wheel.
In the event of an overturn do not start the engine or attempt to
upright the machine as this can cause significant costly damage.
Please contact the hirer or JCB dealer.
Slopes The maximum safe working angle is 18% (1 in 5 or 10.2°). This is
referenced in the operator’s manual and decal at the rear of the skip.
The general rule on slopes should always be ‘weight to the sky’, the
heavy end of the dumper should generally be uphill.
7

6Please see operator manual for full details.
Top 5 safety tips
Activity/Risk Advice
Driving Ensure the dumper body is lowered during travel, particularly if driving
on a slope. It is recommended to travel to a tipping point with the skip
down before lifting/tipping.
Stopping Ensure the direction control stalk is left centrally in the neutral position
with the park brake rocker switch engaged when the machine is not
required to travel. Do not leave the machine parked on a slope/gradient
over 25% (14 degrees).
Loading Do not load above the max fill line, parallel with the top of the skip.
This could impede visibility and cause the machine to become unstable.
The operator should dismount and stand clear of the machine while
being loaded.

1T-2 High Tip Site Dumper 7
Fig 1
Fig 2 Fig 3
Safety decals

8Please see operator manual for full details.
Safety decals
Item Description
A Warning. Read the Operator’s Manual before you operate the machine.
B Falling hazard. Do not ride in load bay.
CPressure hazard. Stop the engine, remove the starter key and consult the Service Manual before
you complete any service or maintenance work.
D Stability hazard. Ensure the load is within the capability of the machine. Read the Operator’s Manual.
E Warning. Crush hazard. Wear seat belt.
G Warning. Trailer towing forbidden.
HWarning. Crush hazard. Operate with the ROPS (Roll-Over Protective Structure) frame in the
upright position where a risk of rollover exists.
J Warning. Crushing of whole body. Do not operate the controls from outside of the machine.
K Warning. Crushing of whole body. Keep a safe distance.
L Crushing of whole body. Insert the articulated frame lock during maintenance and shipping.
M Warning. Crushing of whole body. Keep a safe distance from machine.
NCrushing of whole body. Insert the boom support device before you complete any
service or maintenance work underneath the boom.
P Crush hazard, falling material. Stay a safe distance from machine.
R Warning. Hot fluid under pressure. Read the Operator's Manual.
S
Warning. Severing of hands and fingers. Keep clear of/do not reach into rotating parts.
Read the Service Manual.
T Explosion hazard. Remove sources of ignition.
U Warning. Burns to fingers and hands. Stay a safe distance away.

1T-2 High Tip Site Dumper 9
Fig 4
A 45° B 35°
Fig 5
Fig 7
Fig 6
Machine transport
A Tie-down decal
B Front tie-down points
C Rear tie-down points
A Locking pin and
stowage position
B Locking pin in
installed position
C Locking hole
D Articulation joint

10 Please see operator manual for full details.
Lifting points
Fig 8
A Lifting point
Lifting point decal

1T-2 High Tip Site Dumper 11
Fig 9
Layout & controls
A Instrument panel
B Accelerator pedal
C Multi-purpose stalk (inc. horn, indicator if fitted)
D Operator manual holder (rear of seat)
E Beacon(s)
F Operator seat
G Forward/park/reverse lever
H Steering wheel
J Dumper body/skip operating levers
K Console switches
L Power socket
M Ignition switch

12 Please see operator manual for full details.
Layout & controls
Road lights
1 = Off
2 = On (Sidelights and headlights)
3 = On (Sidelights only)
Hazard warning lights
1 = Off
2 = On (a light on the
instrument panel flashes
with the outside lights)
Work lights
1 = Off
2 = On
Fig 10
Fig 11 Fig 12
A Forwards – Left turn
B Backwards – Right turn
C Rotate – Headlights flash,
high beam and low beam
D Push – Horn
1 Headlights flash
2 High beam
3 Low beam
B Light bar
1
2
3
A
B

1T-2 High Tip Site Dumper 13
Fig 15
Layout & controls
Fig 13
A Battery charging condition
B Engine oil temperature
C Engine oils pressure
D Hydraulic oil temperature
E Engine pre-heat
F Main-beam lights
G Park brake
H Direction indicators
J Engine intake air filter
K Neutral
L Fuel level indicator
M Hour meter
A Raise dumper skip lever
B Tip dumper skip lever
C Pull
D Push
Fig 14
Push this pedal down to increase engine speed. Let the pedal up
to reduce engine speed. With your foot off the pedal the engine
will idle. When drive is selected push the pedal to increase travel
speed. The machine brakes are hydraulically operated and applied
automatically when you release the pedal.
A
B
C
D
D
C
A
G
C
J
E
B
F
D
H
LK
M

14 Please see operator manual for full details.
1
4
7
2
5
8
3
6
ROPS upright
Drive selection
Select forward
drive/reverse
Battery isolator on
Engine pre-heat
Accelerator pedal
Fasten lap belt
Machine start
Make sure the ROPS
(Roll-Over Protective Structure)
is in the upright position.
Make sure the drive lever is in
the neutral/park position.
Set the drive lever to
forward/ reverse position.
Press the pedal to move the
machine, depress to brake/stop
the machine.
Turn and hold the ignition key
to position 2 and wait for the
pre-heat light to go off.
Turn ignition key to position 3
to crank the engine.
Make sure the battery isolator
key is installed and switched on.
The operator should be seated
with the lap belt engaged.
Start-up sequence

1T-2 High Tip Site Dumper 15
N
F
R
N
F
R
1
4
2
3
Sit on the seat
Select forward
drive/reverse
Fasten lap belt
Neutral gear position
To encourage operators to correctly
engage lap belts during operation,
JCB has developed a unique drive
inhibit system fitted as standard on
the 1T-2 model.
This system ensures machine drive is
only possible if the operator is sat in
the seat and the lap belt is engaged,
in this sequence. If the operator
engages the lap belt first then sits on
the seat, drive will not be enabled.
Please note: If the lap belt has
not been securely engaged and the
operator attempts to drive when sat
on the seat, an intermittent audible
alert will sound and machine drive
will not be available. In this instance
the operator needs to:
1 Engage the lap belt
2 Select neutral gear position
3 Engage forward or reverse travel
Drive inhibit system

16 Please see operator manual for full details.
1
4
2
5
3
6
Park machine up
Switches off
Stop machine
Turn ignition off
Drive selection
Battery isolator
Stop the machine on solid,
level ground where the
machine will not be a hazard.
If you are leaving the machine,
make sure that all the switches
are turned off.
Turn the ignition key to
position 0 and remove the key.
Turn the isolator key in a
counter clockwise direction.
Slowly release the pedal
to bring the machine to a
smooth stop.
Set the drive lever in the
neutral/park position.
Shutdown sequence

1T-2 High Tip Site Dumper 17
Fig 16
Maintenance position
C
Maintenance Position (Dumper Skip Lowered)
1. Park the machine on level solid ground.
2. Lower the dumper skip.
3. Stop the engine and remove the ignition key.
4. Disconnect the battery to prevent accidental operation of the engine.
A Dumper body lowered
B Dumper body tipped
(dump position)
C Dumper body raised
(dump position)

18 Please see operator manual for full details.
A
A
Fig 17
Fig 18
Maintenance Position (Dumper Skip Tipped)
Installation of the safety strut
1. Fully tip the dumper skip.
2. Remove the maintenance strut from its stowage position
and place over the piston rod of the ram.
3. Install the pin to the support and secure with the R clip.
4. Carefully lower the dumper skip until the weight is
supported on the maintenance strut.
A Maintenance strut – Stowage position
B Pin
C R clip
D Maintenance strut – installed position
Maintenance position
A
C
B
D
Maintenance Position (Dumper Skip Raised)
Installation of the safety strut
1. Fully raise the dumper skip.
2. Remove the maintenance strut from its stowage position
and place over the piston rod of the ram.
3. Install the pin to the support and secure with the R clip.
4. Carefully lower the dumper skip until the weight is
supported on the maintenance strut.
A Maintenance strut – installed position

1T-2 High Tip Site Dumper 19
Service/Maintenance
Daily Checks Action
Visually check machine for fluid leaks, damage, missing parts, unreadable safety labels etc. Check (condition)
Operator platform and steps Check (condition)
Articulation lock Check (condition)
Dumper body maintenance strut Check (condition)
ROPS (Roll-Over Protective Structure) Check (condition)
Engine oil Check (level)
Air filter blockage indicator warning light (instrument panel Check if illuminated
Fuel Check (level)
Engine coolant - expansion tank (engine cold) Check (level)
Hydraulic oil Check (level)
Wheel nut security Check (torque)
Tyre pressure Check (condition)
Lights (warning lights and gauges) Check (condition)
Seat and lap belts Check (condition)
All electrical equipment Check (operation)
Beacon(s) Check (operation)
Weekly Checks Action
Articulated joint Lubricate
All other greasing point Lubricate
Engine oil and filter Replace
Air inlet/filter outer element Clean
Fuel pipes and clamps bands Check (condition/
leaks)
Battery terminal Check (condition)
Engine (excessive smoke, vibration, noise, overheating, performance, unusual smells) Check (condition)
Operation all services Check (condition)
Neutral start Check (operation)
Park brake Check (operation)
Start inhibit (system) Check (operation)

20 Please see operator manual for full details.
Service/Maintenance
A Fuel tank filler cap
B Coolant expansion bottle
C Radiator cap
D Main fuel filter
E Hydraulic tank filler cap
F Battery isolator
G Primary fuse box
H Battery
J Air filter
K Engine oil filler cap
L Engine oil dipstick
M Electrical fuel feed pump
N Fuel pre-filter
Fig 19
Service Points – general