JCM GLOBAL Taiko PUB-7 User manual

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Part No. 960-100919R_Rev. 1
March, 2017
© 2017 JCM American Corporation
JCM TRAINING
OVERVIEW
Taiko™Banknote Validator
(PUB-7/11)
Phone # [phone]
[phone]
Fax # [phone]
[email protected]
www.jcmglobal.com

Part No. 960-100919R_Rev. 1 © 2017 JCMAmerican Corporation
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Taiko™ Banknote Validator JCM Training Overview March, 2017
Page
Taiko™ Banknote Validator
Table of Contents
Overview.................................................................................. 3
Component Part Locations .......................................................................3
Taiko (PUB-7/11) DIP Switch Designations............................. 4
Enabling Taiko Features.......................................................... 5
Denomination Settings..............................................................................5
Accept Mode.......................................................................................................5
Inhibit Mode ........................................................................................................5
LED Pattern Selection Settings.................................................................6
Cleaning the Unit.......................................................................................7
Calibration ............................................................................... 8
Entering Test Mode.................................................................. 9
Functional Tests........................................................................................9
Aging Test Error Codes...........................................................................11
Error Codes - Bill Acceptance.................................................................13
Sensor Locations ....................................................................................15
Downloading Software........................................................... 16
PC Software Loading..............................................................................16
BlueWave 2.0™ Software Update...........................................................16
Cloning Software.....................................................................................17
Malfunction Errors ................................................................. 18
Red LED Error Code Definitions.............................................................18
Taiko Unit Parts List............................................................... 19
Personal Notes and Comments............................................. 20

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Lecture Notes
Taiko™ Banknote Validator JCM Training Overview March, 2017
OVERVIEW
This training course addresses the following JCM Taiko™Series versions:
C OMPONENT P ART L OCATIONS
Table 1 Various Taiko (PUB-7/11) Version Sensor Types
Unit Currency Sensors Available
PUB-7 Optical, Transparency and Reflective
PUB-11 Optical, Transparency, Reflective and Magnetic
Figure 1 Taiko (PUB-7/11) Primary Component Parts
A. Bezel
B. Bezel LED
C. Upper Guide Lid
D. Lower Guide Lid
E. Lower Lid Lock/Release Buttons
F. Banknote Insertion Slot
G. Banknote Exit Slot
H. Interface Connector
I. Maintenance Connector
J. Faceplate Installation Guide Pin
K. Upper Lid Open Close Button
L. Interface Connector
M. DIP Switch Block

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March, 2017 JCM Training Overview Taiko™ Banknote Validator
TAIKO (PUB-7/11) DIP SWITCH DESIGNATIONS
The Taiko™Unit can be configured for various Communications Standards
and Protocols. Refer to the Taiko™Series (PUB-7/11) Operation and Mainte-
nance Manual (JAC Part No. 960-100175R), Tables 2-5, 2-6 and 2-7 for locat-
ing specific Connector Pin designations for either Serial/MDB, CC-Talk or
Pulse communication Protocols respectively.
Communications Protocols are selected via DIP Switch settings (Table 2).
Table 2 Typical Taiko DIP Switch Block Settings
SW No. DIP Switch Position Setting
1OFF Normal operation
ON Test Mode (Setting Mode)
2OFF 1-time scan (without validation retry)
ON 2-time scan mode (with validation retry)
3OFF When Pulse I/F Mode, depends on enable/disable signal.
ON When Pulse I/F Mode, always enabled.
4OFF 1 time Spin Mode (1 Drum Rotation Cycle)
ON 5 time Spin Mode (5 Drum Rotation Cycles - Anti-Fishing Prevention)
5Serial I/F Mode (DIP Switch 8 OFF) Pulse I/F Mode (DIP Switch 8 ON)
6
7
8OFF Serial I/F Mode (Selected by DIP Switches 6 and 7)
ON Pulse I/F Mode
NOTE: Always check the current Taiko™ Software Data Sheets to
verify the proper DIP Switch settings required for your particular Unit.
ON
OFF
SW5 PULSE WIDTH
OFF 50ms/300ms
ON 50ms/50ms
SW6 SW7 I/F Setting
OFF OFF ID-003
ON OFF ID-0D3
OFF ON ID-0E3 (without
Encryption)
ON ON ID-0E3 (with
Encryption)
SW6 SW7 Number of PULSE
OFF OFF 1 Dollar = 1 Pulse
OFF ON 1 Dollar = 4 Pulses
ON OFF 1 Dollar = 10 Pulses
ON ON 1 Dollar = 20 Pulses

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Taiko™ Banknote Validator JCM Training Overview March, 2017
ENABLING TAIKO FEATURES
The Taiko™setting for Banknote Acceptance and Front Panel LED Color
Pattern oscillations can be changed using DIP Switch enable routines.
D ENOMINATION S ETTINGS
Specific Banknote denominations can either be accepted or rejected. To enable
the acceptance of particular Banknote denominations, use the following
“Accept Mode” Procedure.
Accept Mode
To enable Banknote acceptance, proceed as follows:
1. Remove power from the Taiko™Unit.
2. Set DIP Switches #1 and #6 to ON.
3. Reapply power to the Unit.
4. After the Front Panel LED flashes WHITE, turn DIP Switch #1 OFF.
The BLUE LED will begin to flash.
5. Insert the Banknote to be accepted.
The Banknote will be read and held in place, and the BLUE LED will be ON
(Steady). The Banknote will then be returned, and the BLUE LED will flash.
Acceptance of the selected Banknote denomination is now enabled.
6. Continue to insert each desired Banknote denomination that is to be accepted.
7. When done, remove power from the Taiko™Unit, reset the DIP Switches to
their normal operating positions, and reapply power to the Unit.
To disable the acceptance of particular Banknote denominations, use the
following “Inhibit Mode” Procedure. The default setting is to accept all
Banknotes programmed in the existing operating software.
Inhibit Mode
To allow the Taiko™Unit to reject or not accept a particular Banknote denom-
ination, proceed as follows:
1. Remove power from the Taiko™Unit.
2. Set DIP Switches #1, #6 and #7 to ON.
3. Reapply power to the Unit.
4. When the WHITE LED flashes, turn DIP Switch #1 OFF.
5. When the BLUE LED flashes, then flashes ORANGE, insert the Banknote that
is to be disabled or not to accepted.
The ORANGE LED will light steady while the Banknote is accepted and
returned. This denomination of Banknote is now inhibited from being accepted.
6. Continue inserting each specific denomination Banknote to be inhibited.
7. When done, remove power from the Taiko™Unit, reset the DIP Switches to
their normal operating positions, and reapply power to the Unit.

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March, 2017 JCM Training Overview Taiko™ Banknote Validator
Lecture Notes
LED P ATTERN S ELECTION S ETTINGS
The Bezel LED oscillating Pattern Color can be changed to oscillate between
two preset changing Color patterns.
To select and set Color Pattern #1, proceed as follows:
1. Remove power from the Taiko™Unit.
2. Set DIP Switches #1, #2 and #7 to ON.
3. Reapply power to the Taiko™Unit.
4. When the White LED begins to flash, turn DIP Switch #1 OFF.
The selected pattern is now set.
5. Remove power from the Taiko™Unit, reset the DIP Switches to their normal
operating positions, and reapply power to the Unit.
To select and set Color Pattern #2, proceed as follows:
1. Remove power from the Taiko™Unit.
2. Set DIP Switches #1, #3 and #7 to ON.
3. Reapply power to the Taiko™Unit.
4. When the White LED begins to flash, turn DIP Switch #1 OFF.
The selected pattern is now set.
Remove power from the Taiko™Unit, reset the DIP Switches to their normal operating
positions, and reapply power to the Unit.

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Taiko™ Banknote Validator JCM Training Overview March, 2017
Lecture Notes
C LEANING THE U NIT
To clean a Taiko™Unit, follow these simple rules:
• Be careful not to scratch or damage any lenses while cleaning them.
• Use a mild soap and water solution ONLY with a lint free cloth.
• Wipe the lenses, drive rollers and Banknote transportation path clean.
• Remove the Lower Guide and clean any observable material build-up from the idler
rollers and the lower area of the Unit.
• Open the Upper Guide and clean any observable material build-up from the idler
rollers and the upper area of the Unit.
NOTE:Alcohol, Solvents or Citrus based cleaners should never
be used to clean a Taiko™ Unit!!!

Part No. 960-100919R_Rev. 1 © 2017 JCMAmerican Corporation
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March, 2017 JCM Training Overview Taiko™ Banknote Validator
Lecture Notes
CALIBRATION
Calibration of the Taiko™Unit should be done whenever Software is updated,
if the Taiko™Unit has been disassembled and/or if the CPU or Sensor Boards
have been replaced.
To calibrate a Taiko™Unit, follow these steps:
1. Remove the Taiko™Unit from its Faceplate mounting.
2. Set DIP Switches #1, #2 and #8 to ON.
3. Apply power to the Unit.
4. Confirm that the Front Panel LED is flashing WHITE.
5. Set DIP Switch #1 to OFF.
6. Confirm that the Front Panel LED is steady Lit GREEN.
7. Insert the KS-70 Reference Paper.
It will feed-in automatically and the GREEN LED will flash.
8. Set DIP Switch #8 to OFF.
The YELLOW LED will light and the Reference Paper will eject. the GREEN
LED will then flash.
9. Remove the Reference Paper from the Unit.
10.Set DIP Switch #8 to ON.
The YELLOW LED will light steady and then turn BLUE indicating calibration
is complete.
11.If the Front Panel LED turns RED, an error during calibration is indicated.
Isolate the problem by using the Error Code conditions listed in Table 7 on
page 18 of this Guide. Then re-calibrate the Taiko™Unit by following this
procedure from Step 1 again.

Part No. 960-100919R_Rev. 1 © 2017 JCMAmerican Corporation
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Taiko™ Banknote Validator JCM Training Overview March, 2017
Lecture Notes
ENTERING TEST MODE
Diagnostic Tests are initiated using DIP Switch #1.
To enter the Diagnostic Test Mode, proceed as follows:
1. Turn DIP Switch #1 ON
2. Apply power to the Taiko™Unit.
The Front Panel LED will flash White.
F UNCTIONAL T ESTS
Table 3 lists the various Taiko™Unit Tests and their related DIP Switch
settings. Table 3 Taiko TEST DIP Switch Settings
Setting Function SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8
DIP Switch Test ON ON ON ON ON ON ON ON
Transport Motor Forward Rotation Test ON OFF OFF OFF OFF OFF OFF OFF
Transport Motor Reverse Rotation Test ON ON OFF OFF OFF OFF OFF OFF
Aging Test ON ON OFF ON OFF OFF OFF OFF
Solenoid Test ON ON ON ON OFF OFF OFF OFF
Acceptance Test ON OFF OFF OFF ON OFF OFF OFF
Entrance Flapper Test ON OFF OFF ON ON OFF OFF OFF
Exit Flapper Test ON ON OFF ON ON OFF OFF OFF
NOTE: DIP Switch #1 is used as the Enable/Disable Switch to
activate or deactivate each of the following Taiko™ Diagnostic Tests.
ON
OFF

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March, 2017 JCM Training Overview Taiko™ Banknote Validator
Lecture Notes
Test No. 1 - Transport Motor Forward Rotation Test
To perform Diagnostic Test #1, proceed as follows:
1. Set DIP Switch #1 ON, and apply power to the Taiko™Unit.
2. Set DIP Switch #1 OFF.
The following indications will occur:
•IftheBLUE LED begins Flashing, the Forward Motor rotational speed is cor-
rect.
•IftheRED LED is flashing, the Forward Motor speed is either too fast, or too
slow.
• Set DIP Switch #1 to ON to stop the Forward Motor Rotational Test.
Test No. 2 - Transport Motor Reverse Rotation Test
To perform Diagnostic Test #2, proceed as follows:
1. Set DIP Switch #1 and #2 ON, and apply power to the Taiko™Unit.
2. Set DIP Switch #1 OFF.
The following indications will occur:
•IftheBLUE LED begins Flashing, the Reverse Motor rotational speed is cor-
rect.
•IftheRED LED is flashing, the Reverse Motor speed is either too fast, or too
slow.
Set DIP Switch #1 to ON to stop the Reverse Motor Rotational Test.
Test No. 3 - Aging Test
To perform Diagnostic Test #3, proceed as follows:
1. Set DIP Switch #1, #2 and #4 to ON, and apply power to the Taiko™Unit.
2. Set DIP Switch #1 OFF.
The following indications will occur:
• The motor will cyclically rotate forward and reverse. The cycle will repeat until
the test is stopped or an error occurs.
• The BLUE LED will be lit steady. If an error occurs, the Bezel LED will flash
an error code. See Table 4 on page 11 for a list of Aging Test Error Conditions.