Jcm global Uba pro series User manual

Website: http://www.jcmglobal.com

UBA™ Pro Series

Universal Banknote Acceptor

Operation and Maintenance



Manual

(Revision A)

P/N 960-000211R_Rev. A

Issue #4116-SME-01-00

This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the JAPAN

CASH MACHINE CO., LTD. (hereinafter referred to as “JCM”) under Japanese laws and foreign countries. This Manual

contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that are prohibited

and illegal to duplicate, replicate, or copy in whole, or in part, without the express authorization by JCM with the following

exceptions:

1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service 

maintenance of the product, or technical service personnel education as required; and

2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general. 

JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items 

thereto without notice regarding the product or its related products.

JCM is a registered trademark of JAPAN CASH MACHINE CO., LTD. All other product names mentioned herein may be

registered trademarks or trademarks of their respective companies. Furthermore, ™, ® and © are not always mentioned

in each case throughout this publication.

UBA™ Pro Series Universal Banknote Acceptor Operation and Maintenance Manual

Electrical Current Symbol

Direct Current: indicates Direct Current values on product labels.

International Compliance

• RoHS Directive

• UL & c-UL Marks

• CE Mark

• CB Scheme

• FCC & ISED Regulations

The JCM Website for patents is: http://www.jcm-hq.co.jp/english/patents/

REVISION HISTORY

Rev №.Date Reason for Update

A Feb. 3, 2020 Initial Release

or or or

File No. E157601

JP-21497-UL

This product must not be used in residential areas.

FCC CAUTION

Changes of modification not expressly approved by the partly responsible for compliance could void the user’s authority to

operate the equipment.

Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the

FCC Rules. 

These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a

commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used

in accordance with the instruction manual, may cause harmful interference to radio communications. 

Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to

correct the interference at his own expense.

Issue #4116-SME-01-00

UBA™ Pro Series

Universal Banknote Acceptor

Table of Contents

Page

1 GENERAL INFORMATION .................................................................................... 1-1

Description ..................................................................................................................... 1-1

UBA Pro Unit .................................................................................................................. 1-1

Model Descriptions........................................................................................................ 1-2

Type Descriptions.......................................................................................................... 1-2

Software Descriptions ................................................................................................... 1-2

Precautions..................................................................................................................... 1-2

User Cautions ..................................................................................................................1-3

Installation Cautions..................................................................................................................... 1-3

Mounting, Dismounting & Transportation..................................................................................... 1-3

Operation Cautions ...................................................................................................................... 1-3

Preventive Maintenance................................................................................................... 1-3

Disposal Considerations .................................................................................................. 1-4

Banknote Fitness Requirements...................................................................................... 1-4

Primary Features............................................................................................................ 1-4

Component Names ........................................................................................................ 1-5

Specifications.................................................................................................................1-6

Technical Specifications .................................................................................................. 1-6

Environmental Specifications ........................................................................................... 1-7

Electrical Specifications ................................................................................................... 1-7

Structural Specifications................................................................................................... 1-7

Unit Dimensions............................................................................................................. 1-8

UBA Pro with Standard 500 Note Cash Box Outside Dimension..................................... 1-8

UBA Pro with Standard or ICB 900 Note Cash Box Outside Dimension ......................... 1-9

UBA Pro with ICB 500 Note Cash Box Outside Dimension ........................................... 1-10

Installation and Maintenance Space Requirements....................................................... 1-10

Technical Contact Information ................................................................................... 1-11

Americas ........................................................................................................................ 1-11

JCM American ........................................................................................................................... 1-11

Europe, Middle East, Africa & Russia ............................................................................ 1-11

JCM Europe GmbH.................................................................................................................... 1-11

UK & Ireland...................................................................................................................1-11

JCM Europe (UK Office) ............................................................................................................ 1-11

Asia and Oceania........................................................................................................... 1-11

JCM Gold (HK) Ltd..................................................................................................................... 1-11

JAPAN CASH MACHINE CO., LTD. (HQ)................................................................................. 1-11

2 INSTALLATION ...................................................................................................... 2-1

Installation Process ....................................................................................................... 2-1

Grounding ....................................................................................................................... 2-1

Side Installation ............................................................................................................... 2-1

Rear Installation .............................................................................................................. 2-2

Transport Stand Protector Installation (For Stacking Up (SU) Installation Type)............. 2-2

Bezel Installation .............................................................................................................. 2-2

External Harness Installation ........................................................................................... 2-3

Table of Contents

Page

UBA™ Pro Series Universal Banknote Acceptor

Cash Box Lock Installation............................................................................................... 2-3

Unlock Procedure............................................................................................................. 2-3

DIP Switch Configurations ............................................................................................ 2-4

Denomination Acceptance Settings (DIP Switches at the front) ...................................... 2-4

SW1 and SW2 Configurations ......................................................................................... 2-4

Interface Settings (Sub Board 1) ................................................................................................. 2-4

Interface and Recycler Settings (Sub Board 2) ........................................................................... 2-4

LED Light Flashing Pattern ........................................................................................... 2-5

Recommended Wire....................................................................................................... 2-6

With JCM External Harness ............................................................................................. 2-6

Not using JCM External Harness ..................................................................................... 2-6

Connector Pin Assignment .......................................................................................... 2-7

Sub Board 1: USB Connector Pin Assignment ................................................................ 2-7

Sub Board 1: Photo-Coupler Isolation Connector Pin Assignment .................................. 2-8

Sub Board 1: RS232C Connector Pin Assignment .......................................................... 2-9

Sub Board 1: TTL Connector Pin Assignment ............................................................... 2-10

Sub Board 2: USB Connector Pin Assignment .............................................................. 2-11

Sub Board 2: Photo-Coupler Isolation Connector Pin Assignment ................................ 2-12

Sub Board 2: RS232C Connector Pin Assignment ........................................................ 2-13

Sub Board 2: cc-Talk Connector Pin Assignment .......................................................... 2-14

Sub Board 2: TTL Connector Pin Assignment ............................................................... 2-15

CN5 Bezel Connector Pin Assignments......................................................................... 2-15

Preventive Maintenance .............................................................................................. 2-16

Collecting Banknotes ..................................................................................................... 2-16

Clearing a Banknote Jam............................................................................................... 2-16

Opening the Centering Mechanism................................................................................ 2-16

Cleaning Procedure ....................................................................................................... 2-17

Sensor and Roller Locations .......................................................................................... 2-18

Standard Interface Circuit Schematics ...................................................................... 2-19

Sub Board 1 Circuit Schematics 1 ................................................................................. 2-19

Sub Board 1 Circuit Schematics 2 ................................................................................. 2-20

Sub Board 2 Circuit Schematics 1 ................................................................................. 2-21

Sub Board 2 Circuit Schematics 2 ................................................................................. 2-22

CN5 Bezel Circuit Schematic ......................................................................................... 2-23

Operational Flowcharts ............................................................................................... 2-25

Initialization and Banknote Acceptance Flowchart......................................................... 2-25

Validation Flowchart....................................................................................................... 2-26

Collecting Flowchart....................................................................................................... 2-27

3 COMMUNICATIONS ............................................................................................... 3-1

Americas...................................................................................................................................... 3-1

JCM American........................................................................................................................... 3-1

Europe, Middle East, Africa & Russia .......................................................................................... 3-1

JCM Europe GmbH................................................................................................................... 3-1

UK & Ireland ................................................................................................................................ 3-1

JCM Europe (UK Office) ........................................................................................................... 3-1

Asia and Oceania ........................................................................................................................ 3-1

JCM Gold (HK) Ltd.................................................................................................................... 3-1

Table of Contents

Page

iii

UBA™ Pro Series Universal Banknote Acceptor

Japan Cash Machine Co., LTD. (HQ) ....................................................................................... 3-1

4 DISASSEMBLY/REASSEMBLY ............................................................................ 4-1

Tool Requirements......................................................................................................... 4-1

UBA Pro and Cash Box Removal ................................................................................. 4-1

LED Light Module and Upper Bar Sensor Removal.................................................... 4-1

Box Sensor Removal ..................................................................................................... 4-2

Sub Board Removal ....................................................................................................... 4-2

Main Board Removal...................................................................................................... 4-3

Centering Motor Harness Assy. Removal.................................................................... 4-4

Entrance Motor Harness Assy. Removal ..................................................................... 4-5

Centering HP Board Removal ....................................................................................... 4-5

PB Encoder HP Board Removal ................................................................................... 4-6

PB Motor Harness Assy. Removal ............................................................................... 4-6

Stack Motor Harness Assy. Removal........................................................................... 4-7

Transport Motor Harness Assy. Removal.................................................................... 4-7

PDIC Array Removal ...................................................................................................... 4-8

Lower BAR Sensor Removal......................................................................................... 4-9

Slide Roller Removal ..................................................................................................... 4-9

5 WIRING DIAGRAMS .............................................................................................. 5-1

UBA Pro Wiring Diagram............................................................................................... 5-1

6 CALIBRATION AND TESTING .............................................................................. 6-1

Tool Requirements......................................................................................................... 6-1

Installation Procedures ................................................................................................. 6-1

Part 1 - JCM Tool Suite Installation ............................................................................................. 6-1

Part 2 - USB Drivers Installation ...................................................................................... 6-2

JCM Tool Suite Standard Edition Mode ....................................................................... 6-3

Software Download........................................................................................................ 6-3

Calibration ...................................................................................................................... 6-5

When to Calibrate ............................................................................................................ 6-5

Placing Reference Paper ................................................................................................ 6-5

Sensor Calibration............................................................................................................ 6-5

Performance Test Using a PC....................................................................................... 6-8

List of UBA Pro Performance Tests ................................................................................. 6-8

Launch Performance Test Program ................................................................................. 6-8

Banknote Acceptance Test with Cash Box ...................................................................... 6-8

Banknote Acceptance Test without Cash Box ................................................................. 6-9

Non-Validation Banknote Acceptance Test with Cash Box.............................................. 6-9

Non-Validation Banknote Acceptance Test without Cash Box......................................... 6-9

Non-Validation Banknote Reject Test with Cash Box ...................................................... 6-9

Feed Motor Speed Test (Forward)................................................................................. 6-10

Feed Motor Speed Test (Reverse)................................................................................. 6-10

Sensor Test....................................................................................................................6-11

Aging Test ...................................................................................................................... 6-11

DIP Switch Test.............................................................................................................. 6-11

Stacker Motor Operation Time Test............................................................................... 6-12

Table of Contents

Page

UBA™ Pro Series Universal Banknote Acceptor

PB Motor Operation Time Test ...................................................................................... 6-12

Centering Motor Operation Time Test............................................................................ 6-13

Stacker Motor Operation Test ........................................................................................ 6-13

Entrance Motor Speed Test (Forward)........................................................................... 6-14

Entrance Motor Speed Test (Reverse) .......................................................................... 6-14

Entrance and Feed Motors Simultaneous Speed Test (Forward).................................. 6-15

Entrance and Feed Motors Simultaneous Speed Test (Reverse).................................. 6-15

Performance Test without a PC .................................................................................. 6-16

List of the Performance Tests without a PC................................................................... 6-16

Banknote Acceptance with Cash Box ............................................................................ 6-17

Banknote Acceptance without Cash Box ....................................................................... 6-17

Non-Validation Banknote Acceptance with Cash Box.................................................... 6-18

Non-Validation Banknote Acceptance without Cash Box............................................... 6-18

Non-Validation Banknote Reject Test with Cash Box .................................................... 6-19

Feed Motor Operation Test (Forward) ........................................................................... 6-19

Feed Motor Operation Test (Reverse) ........................................................................... 6-20

Sensor Test....................................................................................................................6-20

Aging Test with Cash Box .............................................................................................. 6-21

DIP Switch Test.............................................................................................................. 6-21

Stacking Operation Test................................................................................................. 6-22

PB Motor Operation Test ............................................................................................... 6-23

Centering Motor Operation Test..................................................................................... 6-23

Stacker Motor Operation Test ........................................................................................ 6-24

Entrance Motor Operation Test (Forward) ..................................................................... 6-24

Entrance Motor Operation Test (Reverse) ..................................................................... 6-25

Entrance and Feed Motors Simultaneous Operation Test (Forward) ............................ 6-25

Entrance and Feed Motors Simultaneous Operation Test (Reverse) ............................ 6-26

7 EXPLODED VIEWS AND PARTS LISTS ............................................................... 7-1

UBA Pro Entire Unit Exploded View............................................................................. 7-1

UBA Pro Entire Unit Parts List ......................................................................................... 7-2

UBA Pro Upper Transport Guide Exploded View........................................................ 7-3

UBA Pro Upper Transport Guide Parts List ..................................................................... 7-4

UBA Pro Transport Unit Exploded View 1 ................................................................... 7-5

UBA Pro Transport Unit Parts List 1 ................................................................................ 7-6

UBA Pro Transport Unit Exploded View 2 ................................................................... 7-7

UBA Pro Transport Unit Parts List 2 ................................................................................ 7-7

UBA Pro Transport Unit Exploded View 3 ................................................................... 7-8

UBA Pro Transport Unit Parts List 3 ................................................................................ 7-8

UBA Pro Transport Unit Exploded View 4 ................................................................... 7-9

UBA Pro Transport Unit Parts List 4 ................................................................................ 7-9

UBA Pro Transport Unit Exploded View 5 ................................................................. 7-10

UBA Pro Transport Unit Parts List 5 .............................................................................. 7-11

UBA Pro Transport Unit Exploded View 6 ................................................................. 7-12

UBA Pro Transport Unit Parts List 6 .............................................................................. 7-12

UBA Pro Middle Bracket Exploded View ................................................................... 7-13

UBA Pro Middle Bracket Parts List ................................................................................ 7-14

Table of Contents

Page

UBA™ Pro Series Universal Banknote Acceptor

UBA Pro Bottom Cover Exploded View ..................................................................... 7-15

UBA Pro Bottom Cover Parts List .................................................................................. 7-15

8 INDEX ................................................................................................................... 8-17

A TROUBLESHOOTING............................................................................................A-1

Introduction .................................................................................................................... A-1

Troubleshooting Overview............................................................................................A-1

Fault Table Listings .......................................................................................................A-1

Standard and ICB Error and Reject Code Conditions ................................................A-4

Standard Error Code Conditions..................................................................................................A-4

ICB Error Code Conditions ..........................................................................................................A-6

LED Flash Reject Error Code Conditions; Banknotes .................................................................A-6

LED Flash Reject Error Code Conditions; Barcode Tickets.........................................................A-8

Calibration Error...........................................................................................................A-10

Calibration Program Error Codes...............................................................................................A-10

Calibration Error Codes; Position Sensor ..................................................................................A-11

Calibration Error Codes; Validation Sensor ...............................................................................A-13

Calibration Error Codes; Barcode Sensor..................................................................................A-14

Maintenance Equipment..............................................................................................A-14

Maintenance Equipment ................................................................................................ A-14

Reference Paper Handling............................................................................................. A-14

B GLOSSARY ............................................................................................................B-1

THIS PAGE INTENTIONALLY LEFT BLANK

vii

UBA™ Pro Series

Universal Banknote Acceptor

List of Figures Page

Figure 1-1 UBA Pro Unit ..................................................................................................... 1-1

Figure 1-2 Precautionary Symbols ..................................................................................... 1-2

Figure 1-3 Unacceptable Banknotes .................................................................................. 1-4

Figure 1-4 UBA Pro Component Names ............................................................................ 1-5

Figure 1-5 UBA Pro Unit With 500 Note Cash Box Outside Dimension ............................. 1-8

Figure 1-6 UBA Pro Unit With Standard or ICB 900 Note Cash Box Outside Dimension .. 1-9

Figure 1-7 UBA Pro Unit With ICB 500 Note Cash Box Outside Dimension .................... 1-10

Figure 1-8 UBA Pro Unit Installation and Maintenance Space Requirements ................. 1-10

Figure 2-1 Grounding ......................................................................................................... 2-1

Figure 2-2 Side Installation ................................................................................................. 2-1

Figure 2-3 Rear Installation ................................................................................................ 2-2

Figure 2-4 Transport Stand Protector Installation (SU Installation Type) ........................... 2-2

Figure 2-5 Bezel Installation ............................................................................................... 2-2

Figure 2-6 External Harness Installation ............................................................................ 2-3

Figure 2-7 Key Hole Location ............................................................................................. 2-3

Figure 2-8 Key Hole Dimension & Cylinder Length ............................................................ 2-3

Figure 2-9 Key Lock Rotation Requirement ....................................................................... 2-3

Figure 2-10 Key Cap Installation .......................................................................................... 2-3

Figure 2-11 SW1 and SW2 Switches ................................................................................... 2-4

Figure 2-12 Collecting Banknotes ...................................................................................... 2-16

Figure 2-13 Clearing a Banknote Jam ................................................................................ 2-16

Figure 2-14 Opening Centering Mechanism ...................................................................... 2-16

Figure 2-15 General Cleaning Image ................................................................................. 2-17

Figure 2-16 UBA Pro Sensor and Roller Locations ............................................................ 2-18

Figure 2-17 UBA Pro Sub Board 1 Interface Circuit Schematic Diagram 1 ....................... 2-19

Figure 2-18 UBA Pro Sub Board 1 Interface Circuit Schematic Diagram 2 ....................... 2-20

Figure 2-19 UBA Pro Sub Board 2 Interface Circuit Schematic Diagram 1 ....................... 2-21

Figure 2-20 UBA Pro Sub Board 2 Interface Circuit Schematic Diagram 2 ....................... 2-22

Figure 2-21 UBA Pro CN5 Bezel Interface Circuit Schematic Diagram ............................. 2-23

Figure 2-22 UBA Pro Initialization and Banknote Acceptance Flowchart ........................... 2-25

Figure 2-23 UBA Pro Validation Flowchart ......................................................................... 2-26

Figure 2-24 UBA Pro Collecting Flowchart ......................................................................... 2-27

Figure 4-1 UBA Pro and Cash Box Removal ..................................................................... 4-1

Figure 4-2 LED Light Module and Upper Bar Sensor Removal 1 ...................................... 4-1

Figure 4-3 LED Light Module and Upper Bar Sensor Removal 2 ...................................... 4-2

Figure 4-4 LED Light Module and Upper Bar Sensor Removal 3 ...................................... 4-2

Figure 4-5 LED Light Module and Upper Bar Sensor Removal 4 ...................................... 4-2

Figure 4-6 Box Sensor Removal 1 ..................................................................................... 4-2

Figure 4-7 Box Sensor Removal 2 ..................................................................................... 4-2

Figure 4-8 Sub Board Removal 1 ....................................................................................... 4-2

Figure 4-9 Sub Board Removal 2 ....................................................................................... 4-3

Figure 4-10 Sub Board Removal 3 ....................................................................................... 4-3

Figure 4-11 Sub Board Removal 4 ....................................................................................... 4-3

Figure 4-12 Sub Board Removal 5 ....................................................................................... 4-3

Figure 4-13 Main Board Removal 1 ..................................................................................... 4-3

Figure 4-14 Main Board Removal 2 ..................................................................................... 4-3

Figure 4-15 Main Board Removal 3 ..................................................................................... 4-4

Figure 4-16 Centering Motor Harness Assy. Removal 1 ...................................................... 4-4

Figure 4-17 Centering Motor Harness Assy. Removal 2 ...................................................... 4-4

Figure 4-18 Centering Motor Harness Assy. Removal 3 ...................................................... 4-4

List of Figures

Page

viii

UBA™ Pro Series Universal Banknote Acceptor

Figure 4-19 Centering Motor Harness Assy. Removal 4 ...................................................... 4-5

Figure 4-20 Entrance Motor Harness Assy. Removal .......................................................... 4-5

Figure 4-21 Centering HP Board Removal 1 ........................................................................ 4-5

Figure 4-22 Centering HP Board Removal 2 ........................................................................ 4-5

Figure 4-23 Centering HP Board Removal 3 ........................................................................ 4-5

Figure 4-24 PB Encoder HP Board Removal 1 .................................................................... 4-6

Figure 4-25 PB Encoder HP Board Removal 2 .................................................................... 4-6

Figure 4-26 PB Encoder HP Board Removal 3 .................................................................... 4-6

Figure 4-27 PB Motor Harness Assy. Removal 1 ................................................................. 4-6

Figure 4-28 PB Motor Harness Assy. Removal 2 ................................................................. 4-6

Figure 4-29 PB Motor Harness Assy. Removal 3 ................................................................. 4-6

Figure 4-30 Stack Motor Harness Assy. Removal 1 ............................................................ 4-7

Figure 4-31 Stack Motor Harness Assy. Removal 2 ............................................................ 4-7

Figure 4-32 Stack Motor Harness Assy. Removal 3 ............................................................ 4-7

Figure 4-33 Transport Motor Harness Assy. Removal 1 ...................................................... 4-7

Figure 4-34 Transport Motor Harness Assy. Removal 2 ...................................................... 4-7

Figure 4-35 Transport Motor Harness Assy. Removal 3 ...................................................... 4-8

Figure 4-36 Transport Motor Harness Assy. Removal 4 ...................................................... 4-8

Figure 4-37 Transport Motor Harness Assy. Removal 5 ...................................................... 4-8

Figure 4-38 PDIC Array Removal 1 ...................................................................................... 4-8

Figure 4-39 PDIC Array Removal 2 ...................................................................................... 4-8

Figure 4-40 PDIC Array Removal 3 ...................................................................................... 4-9

Figure 4-41 PDIC Array Removal 4 ...................................................................................... 4-9

Figure 4-42 Lower BAR Sensor Removal ............................................................................ 4-9

Figure 4-43 Slide Roller Removal 1 ..................................................................................... 4-9

Figure 4-44 Slide Roller Removal 2 ..................................................................................... 4-9

Figure 5-1 UBA Pro Wiring Diagram .................................................................................. 5-1

Figure 6-1 Tool and Harness Connections ......................................................................... 6-1

Figure 6-2 JCM Tool Suite Installation 1 ............................................................................ 6-1

Figure 6-3 JCM Tool Suite Installation 2 ............................................................................ 6-1

Figure 6-4 JCM Tool Suite Installation 3 ............................................................................ 6-2

Figure 6-5 JCM Tool Suite Installation 4 ............................................................................ 6-2

Figure 6-6 JCM Tool Suite Installation 5 ............................................................................ 6-2

Figure 6-7 USB Drivers Installation 1 ................................................................................. 6-2

Figure 6-8 USB Drivers Installation 2 ................................................................................. 6-2

Figure 6-9 Normal Mode Selection ..................................................................................... 6-3

Figure 6-10 Test Mode Selection ......................................................................................... 6-3

Figure 6-11 Software Download (Upgrade) 1 ....................................................................... 6-3

Figure 6-12 Software Download (Initial) 1 ............................................................................ 6-3

Figure 6-13 Software Download (Upgrade) 2 ....................................................................... 6-3

Figure 6-14 Software Download (Initial) 2 ............................................................................ 6-4

Figure 6-15 Software Download 3 ........................................................................................ 6-4

Figure 6-16 Software Download 4 ........................................................................................ 6-4

Figure 6-17 Software Download 5 ........................................................................................ 6-4

Figure 6-18 Software Download 6 ........................................................................................ 6-4

Figure 6-19 Software Download 7 ........................................................................................ 6-4

Figure 6-20 KS-101 Reference Paper .................................................................................. 6-5

Figure 6-21 Placing Reference Paper 1 ............................................................................... 6-5

Figure 6-22 Placing Reference Paper 2 ............................................................................... 6-5

Figure 6-23 Sensor Calibration 1 ......................................................................................... 6-5

Figure 6-24 Sensor Calibration 2 ......................................................................................... 6-5

Figure 6-25 Sensor Calibration 3 ......................................................................................... 6-6

Table of contents

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