JCM GLOBAL DBV Series Quick setup guide

© 2014, JAPAN CASH MACHINE CO., LTD.
Support: http://www.jcmglobal.com/en/contact/default.aspx Website: http://www.jcmglobal.com
Issue #4107-IGE-01-00
DBV®Series
Banknote Validator (DBV-400)
Integration Guide
Revision A, June 30, 2014
P/N 960-000175R_Rev. A {EDP #233426}

This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the JAPAN
CASH MACHINE CO., LTD. (hereinafter referred to as “JCM”) under Japanese laws and other Foreign Countries.
This Manual contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that
are prohibited and illegal to duplicate, replicate, copy in whole, or in part, without the express authorization by JCM with
the following exceptions:
1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service
maintenance of the product, or technical service personnel education as required; and
2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general.
JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items
thereto without notice regarding the product or its related products.
JCM is a registered trademark of JAPAN CASH MACHINE CO., LTD. All other product names mentioned herein may be
registered trademarks or trademarks of their respective companies. Furthermore, ™, ®and © are not always mentioned
in each case throughout this publication.
Copyright © 2014 By JAPAN CASH MACHINE CO., LTD.
DBV®Series Banknote Validator (DBV-400) Integration Guide
• RoHS Directives
• CE Mark
• CB Scheme
NOTE: The above listed compliance confirmations are currently being examined for approval or
certification.
REVISION HISTORY
Rev №.Date Reason for Update Comment
A 6/30/14 Initial Document
or or or or
Issue #4107-IGE-01-00
International Compliance

P/N 960-000175R_Rev. A {EDP #233426} © 2014, JAPAN CASH MACHINE CO., LTD.
i
DBV®Series
Banknote Validator (DBV-400)
Table of Contents Page
1 GENERAL INFORMATION......................................................................................1
Description.......................................................................................................................... 1
DBV-400 Unit ...................................................................................................................... 1
Model Descriptions ............................................................................................................. 2
Type Descriptions ...............................................................................................................2
Software Descriptions ......................................................................................................... 2
Precautions......................................................................................................................... 2
User Cautions ................................................................................................................................. 2
Installation Cautions ..................................................................................................................... 2
Mounting, Dismounting & Transportation...................................................................................... 3
Placing Foreign Objects into the Unit ...........................................................................................3
Preventive Maintenance ............................................................................................................... 3
Banknote Fitness Requirements..................................................................................................... 4
Primary Features ................................................................................................................4
Component Names ............................................................................................................. 5
2 SPECIFICATIONS....................................................................................................6
Technical Specifications...................................................................................................... 6
Environmental Specifications .............................................................................................. 6
Electrical Specifications ...................................................................................................... 7
Structural Specifications...................................................................................................... 7
3 INSTALLATION .......................................................................................................8
Installation Procedure ......................................................................................................... 8
Entire Unit Installation ..................................................................................................................... 8
DIP Switch Configurations .................................................................................................. 8
4 CONNECTOR PIN ASSIGNMENTS ........................................................................9
MDB Photo-Coupler Isolation Connector Pin Assignments ............................................................ 9
RS232 Connector Pin Assignments.............................................................................................. 10
TTL Connector Pin Assignments .................................................................................................. 11
ID-002 Pulse Connector Pin Assignments.................................................................................... 12
ID-044 Pulse Connector Pin Assignments.................................................................................... 13
ID-044 Serial Connector Pin Assignments.................................................................................... 14
USB Connector Pin Assignments ................................................................................................. 15
5 PREVENTIVE MAINTENANCE .............................................................................16
Retrieving Banknotes........................................................................................................ 16
Clearing a Banknote Jam.................................................................................................. 16
Cleaning Procedure .......................................................................................................... 17
Sensor and Roller Cleaning Procedure ........................................................................................ 17
Sensor and Roller Locations......................................................................................................... 18
6 STANDARD INTERFACE CIRCUIT SCHEMATICS..............................................19
Standard Interface Circuit Schematics (Continued 1)....................................................... 20
Standard Interface Circuit Schematics (Continued 2)....................................................... 21
Standard Interface Circuit Schematics (Continued 3)....................................................... 22
Standard Interface Circuit Schematics (Continued 4)....................................................... 23
Standard Interface Circuit Schematics (Continued 5)....................................................... 24
Standard Interface Circuit Schematics (Continued 6)....................................................... 25
7 OPERATIONAL FLOWCHART .............................................................................27
Operational Flowchart (Continued 1)................................................................................ 28

Table of Contents
Continued
P/N 960-000175R_Rev. A {EDP #233426} © 2014, JAPAN CASH MACHINE CO., LTD.
ii
Page
DBV®Series Banknote Validator (DBV-400) Integration Guide
8 TROUBLESHOOTING........................................................................................... 29
Introduction ........................................................................................................................29
Troubleshooting Overview .................................................................................................29
Fault Table Listings ............................................................................................................29
Adjustment Error ...........................................................................................................................30
Communication Error ....................................................................................................................30
LED Indication Conditions .................................................................................................31
LED Flash Error Code Conditions .................................................................................................31
LED Flash Reject Code Conditions ...............................................................................................33
9 UNIT DIMENSIONS ............................................................................................... 35
Entire Unit Outside Dimensions.........................................................................................35
Entire Unit Outside Dimensions (Continued) .....................................................................36
10 TECHNICAL CONTACT INFORMATION ............................................................. 37
Americas .......................................................................................................................................37
JCM American.............................................................................................................................37
Europe, Africa, Russia & Middle East ...........................................................................................37
JCM Europe GmbH.....................................................................................................................37
UK & Ireland ..................................................................................................................................37
JCM Europe (UK Office)..............................................................................................................37
Asia and Oceania ..........................................................................................................................37
JCM Gold (HK) Ltd. .....................................................................................................................37
JAPAN CASH MACHINE CO., LTD. (HQ)...................................................................................37
11 INDEX .................................................................................................................... 39

P/N 960-000175R_Rev. A {EDP #233426} © 2014, JAPAN CASH MACHINE CO., LTD.
iii
DBV®Series
Banknote Validator (DBV-400)
List of Figures Page
Figure 1 DBV-400 Unit .............................................................................................1
Figure 2 Precautionary Symbols ..............................................................................2
Figure 3 Unacceptable Banknotes ...........................................................................4
Figure 4 DBV-400 Component Names ....................................................................5
Figure 5 Thread Studs Location ...............................................................................8
Figure 6 Retrieving Banknotes 1 ............................................................................16
Figure 7 Retrieving Banknotes 2 ............................................................................16
Figure 8 Clearing a Banknote Jam 1 .....................................................................16
Figure 9 Clearing a Banknote Jam 2 .....................................................................16
Figure 10 Clearing a Banknote Jam 3 .....................................................................16
Figure 11 General Cleaning Image ..........................................................................17
Figure 12 DBV-400 Sensor and Roller Cleaning Locations .....................................18
Figure 13 DBV-400 ID-003 MDB Photo-Coupler Isolation
Interface Schematic Diagram ..................................................................19
Figure 14 DBV-400 ID-003 RS232C Interface Schematic Diagram ........................20
Figure 15 DBV-400 ID-003 TTL Interface Schematic Diagram ................................21
Figure 16 DBV-400 ID-002 Pulse Interface Schematic Diagram .............................22
Figure 17 DBV-400 ID-044 Pulse Interface Schematic Diagram .............................23
Figure 18 DBV-400 ID-044 Serial Interface Schematic Diagram .............................24
Figure 19 DBV-400 USB Interface Schematic Diagram ..........................................25
Figure 20 DBV-400 Operational Flowchart (Initializing) ...........................................27
Figure 21 DBV-400 Operational Flowchart (Validation) ...........................................28
Figure 22 DBV-400 Operational Flowchart (Stacking) .............................................28
Figure 23 DBV-400 Unit With JCM Standard Bezel Outside Dimensions ...............35
Figure 24 DBV-400 Unit With Snack Mask Bezel Outside Dimensions ...................35
Figure 25 DBV-400 Unit With TOB Type Bezel Outside Dimensions ......................36

THIS PAGE INTENTIONALLY LEFT BLANK
DBV®Series Banknote Validator (DBV-400) Integration Guide
P/N 960-000175R_Rev. A {EDP #233426} © 2014, JAPAN CASH MACHINE CO., LTD.
iv

P/N 960-000175R_Rev. A {EDP #233426} © 2014, JAPAN CASH MACHINE CO., LTD.
v
DBV®Series
Banknote Validator (DBV-400)
List of Tables Page
Table 1 DBV-400 Model Number Specifications .....................................................2
Table 2 DBV-400 Type Number Specifications .......................................................2
Table 3 DBV-400 Software Number Specifications .................................................2
Table 4 DBV-400 Technical Specifications ..............................................................6
Table 5 DBV-400 Environmental Specifications ......................................................6
Table 6 DBV-400 Electrical Specifications ..............................................................7
Table 7 DBV-400 Structural Specifications ..............................................................7
Table 8 DIP Switch Block 1 Settings .......................................................................8
Table 9 DIP Switch Block 2 Settings .......................................................................8
Table 10 DBV-400 CN1 ID-003 MDB Photo-Coupler Isolation
Connector Pin Assignments .......................................................................9
Table 11 DBV-400 CN1 ID-003 RS232 Connector Pin Assignments ......................10
Table 12 DBV-400 CN1 ID-003 TTL Connector Pin Assignments ..........................11
Table 13 DBV-400 CN1 ID-002 Pulse Connector Pin Assignments ........................12
Table 14 DBV-400 CN1 ID-044 Pulse Connector Pin Assignments ........................13
Table 15 DBV-400 CN1 ID-044 Serial Connector Pin Assignments ........................14
Table 16 DBV-400 CN2 USB Interface Connector Pin Assignments ......................15
Table 17 DBV-400 CN5 USB Maintenance Interface
Connector Pin Assignments .....................................................................15
Table 18 DBV-400 Sensor Type Cleaning Methods ................................................18
Table 19 General Fault Conditions ..........................................................................29
Table 20 Adjustment Fault Conditions .....................................................................30
Table 21 Communication Fault Conditions ..............................................................30
Table 22 LED Flash Error Codes .............................................................................31
Table 23 LED Flash Reject Codes ..........................................................................33

THIS PAGE INTENTIONALLY LEFT BLANK
DBV®Series Banknote Validator (DBV-400) Integration Guide
P/N 960-000175R_Rev. A {EDP #233426} © 2014, JAPAN CASH MACHINE CO., LTD.
vi

P/N 960-000175R_Rev. A {EDP #233426} © 2014, JAPAN CASH MACHINE CO., LTD.
1
DBV®Series
Banknote Validator (DBV-400)
Integration Guide
Revision A
Description
This section provides a general overview of the
DBV®Series Banknote Validator Unit (DBV-400),
pictured in Figure 1. This section is designed to
help the user navigate through this guide with ease.
It includes the following information:
• DBV-400 Unit
• Model Descriptions
• Type Descriptions
• Software Descriptions
• Precautions
• Primary Features
• Component Names
• Specifications
• Installation
• Connector Pin Assignments
• Preventive Maintenance
• Standard Interface Circuit Schematics
• Operational Flowchart
• Troubleshooting
• Unit Dimensions
• Technical Contact Information
In order to make operating this device and navigat-
ing within this manual easier, the following illustra-
tions are used:
• Safety Instructions need to be observed in
order to protect the operators and the
equipment; these are identified with Bold text
and the following pictographs:
• Special Notes affect the use of the Banknote
Validator; these are identified with italic text
and the following pictograph:
• Steps require the operator to perform specific
actions; these are identified with sequential
numbers (1, 2, 3, etc.).
1 GENERAL INFORMATION
DBV-400 Unit
Figure 1 DBV-400 Unit

P/N 960-000175R_Rev. A {EDP #233426} © 2014, JAPAN CASH MACHINE CO., LTD.
2
DBV®Series Banknote Validator (DBV-400) Integration Guide
Model Descriptions
Table 1 lists the product model number
descriptions.
Type Descriptions
Table 2 lists the product type number descrip-
tions.
Software Descriptions
Table 3 lists the software number descriptions.
Precautions
Symbols in Figure 2 are defined as follows:
1. (Type 1) Do not insert a torn, folded, or wet
Banknote; it may cause a jam inside the unit.
2. (Type 2) Do not expose the unit to water. The unit
contains several precision electronic devices that
can be damaged if water or any liquid is sprayed
or spilled into the unit.
3. (Type 3) Do not install the unit in a dusty
environment. Dust may affect/degrade the sen-
sor’s performance.
U SER C AUTIONS
Careful measures were taken in the design of this
product to ensure its quality; however, the follow-
ing cautions pertain to all users and should be fol-
lowed for safe operation.
Installation Cautions
The Installation Cautions are defined as follows:
1. Be sure the Host Machine contains enough
protection to avoid wet or dusty conditions when
installing the unit in an indoor or open-air space.
The unit is not designed for outdoor installations.
2. Be sure the Host Machine is designed with
careful consideration for retrieving a Banknote
and/or clearing a Banknote jam.
3. Be careful not to use excessive outside pressure
on the Mounting Plate when removing the Cash
Box from the Unit.
Table 1 DBV-400 Model Number Specifications
NoModel: DBV- 4 * * - (*) * *
No(1) (2)(3) (4) (5)
(1) Product Series Name
(2) Validator Sensor
0 = Type A (Standard)
1-9 = Reserved
(3) Transport Unit
0 = Standard
1-9 = Reserved
(4) Optional Unit (Banknote Insertion Section)
None = Standard
A-Z = Reserved
(5)
Stacker Type
SU/SD = Downward Stacking/Upward Stacking (Standard)
SH = Reserved
UH = Reserved
Table 2 DBV-400 Type Number Specifications
NoModel: ***(*) - * * * * * - **
No(1) (2)(3)(4)(5)(6) (7)
(1)
Cash Box Capacity*
0 = No Cash Box (Transport Unit Specification)
S = 300 notes (New Banknote)
M = 500 notes (New Banknote)
L= 1000 notes (New Banknote)
*. The numbers of stacked Notes depends on the Banknote’s condition.
(2) Cash Box Type
0 = Standard
1 - 9 = Reserved
(3) Cash Box Door
0 = Standard
1 - 9 = Reserved
(4)
Bezel (Option)
0 = JCM Standard Bezel (Standard)
1 = Snack Mask
2 = TOB
3 = Euro 2-Rows SU
4 = Reserved
5 = Euro 2-Rows Compatible
A = Reserved
B = Reserved
(5)
Centering Guide Chip Type
0 = 66mm
1 = Reserve
2 = 72mm
3 - 9 = Reserved
(6)
Optional Coating
0 = None (Standard)
1 = Coated Board
2 - 9 = Reserved
(7)
Interface
0 = None (Standard)
1 = Standard Harness
2 = USB Interface Harness
3 - 9 = Reserved
Table 3 DBV-400 Software Number Specifications
No
Software: DBV-400 * * * - 0 * * - V * .**
No(A) (B) (C) (D)
(A) Software Model Name
(B) Denomination (Country Code)*
*. The Country Code is indicated following the ISO 3166 Standard.
(C) Interface Protocol Name
(D) Software Version
Type 1 Type 2 Type 3
Figure 2 Precautionary Symbols