Jcm global Uba pro rt series User manual

Website: http://www.jcmglobal.com

UBA Pro RT/RQ™ Series

Banknote Recycler

Operation and Maintenance



Manual

(Revision A)

P/N 960-000213R_Rev.A

Issue #4115-SME-01-00

This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the JAPAN

CASH MACHINE CO., LTD. (hereinafter referred to as “JCM”) under Japanese laws and foreign countries. This Manual

contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that are prohibited

and illegal to duplicate, replicate, or copy in whole, or in part, without the express authorization by JCM with the following

exceptions:

1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service 

maintenance of the product, or technical service personnel education as required; and

2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general. 

JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items 

thereto without notice regarding the product or its related products.

JCM is a registered trademark of JAPAN CASH MACHINE CO., LTD. All other product names mentioned herein may be

registered trademarks or trademarks of their respective companies. Furthermore, ™, ® and © are not always mentioned

in each case throughout this publication.

UBA Pro RT/RQ™ Series Banknote Recycler Operation and Maintenance Manual

Electrical Current Symbol

Direct Current: indicates Direct Current values on product labels.

International Compliance

• RoHS Directive

• UL & c-UL Marks

• CE Mark

• CB Scheme

• FCC & ISED Regulations

The JCM Website for patents is: http://www.jcm-hq.co.jp/english/patents/

REVISION HISTORY

Rev №.Date Reason for Update

A Jan. 29, 2020 Initial Release

or or or

File No. E157601

JP-21480-UL

This product must not be used in residential areas.

FCC CAUTION

Changes of modification not expressly approved by the partly responsible for compliance could void the user’s authority to

operate the equipment.

Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the

FCC Rules. 

These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a

commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used

in accordance with the instruction manual, may cause harmful interference to radio communications. 

Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to

correct the interference at his own expense.

Issue #4115-SME-01-00

UBA Pro RT/RQ™ Series

Banknote Recycler

Table of Contents

Page

1 GENERAL INFORMATION .................................................................................... 1-1

RT and RQ Units............................................................................................................. 1-1

Model Descriptions........................................................................................................ 1-2

Type Descriptions.......................................................................................................... 1-2

Software Descriptions ................................................................................................... 1-2

Precautions..................................................................................................................... 1-2

User Cautions ..................................................................................................................1-3

Installation Cautions..................................................................................................................... 1-3

Mounting, Dismounting & Transportation..................................................................................... 1-3

Operation Cautions ...................................................................................................................... 1-3

Preventive Maintenance................................................................................................... 1-3

Disposal Considerations .................................................................................................. 1-4

Banknote Fitness Requirements...................................................................................... 1-4

Primary Features............................................................................................................ 1-4

Component Names ........................................................................................................ 1-5

Specifications.................................................................................................................1-7

Technical Specifications .................................................................................................. 1-7

Environmental Specifications .......................................................................................... 1-8

Electrical Specifications ................................................................................................... 1-8

Structural Specifications................................................................................................... 1-8

Unit Dimensions............................................................................................................. 1-9

RT Unit With SH2 Box Outside Dimensions and Installation/Maintenance Space 

Requirement..................................................................................................................... 1-9

RT Unit With Large Box Outside Dimensions and Installation/Maintenance Space 

Requirement................................................................................................................... 1-10

RQ Unit With SH2 Box Outside Dimensions and Installation/Maintenance Space 

Requirement................................................................................................................... 1-11

RQ Unit With Large Box Outside Dimensions and Installation/Maintenance Space 

Requirement................................................................................................................... 1-12

Bezel Outside Dimensions ............................................................................................. 1-13

Technical Contact Information ................................................................................... 1-14

Americas ........................................................................................................................ 1-14

JCM American ........................................................................................................................... 1-14

Europe, Middle East, Africa & Russia ............................................................................ 1-14

JCM Europe GmbH.................................................................................................................... 1-14

UK & Ireland...................................................................................................................1-14

JCM Europe (UK Office) ............................................................................................................ 1-14

Asia and Oceania........................................................................................................... 1-14

JCM Gold (HK) Ltd..................................................................................................................... 1-14

JAPAN CASH MACHINE CO., LTD. (HQ)................................................................................. 1-14

2 INSTALLATION ...................................................................................................... 2-1

Installation Procedure ................................................................................................... 2-1

Grounding ....................................................................................................................... 2-1

Side Installation (For Standard and Stacking Up (SU) Installation types)........................ 2-1

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Page

UBA Pro RT/RQ™ Series Banknote Recycler

Bottom Installation (For Standard Installation Type Only)................................................ 2-2

Bezel Installation .............................................................................................................. 2-2

External Harness Installation ........................................................................................... 2-2

Cash Box Lock Installation............................................................................................... 2-3

Unlock Procedure............................................................................................................. 2-3

DIP Switch Configurations ............................................................................................ 2-4

Denomination Acceptance Settings (DIP Switches at the front) ...................................... 2-4

SW1 and SW2 Configurations ......................................................................................... 2-4

Interface and Recycler Settings (Sub Board 2)................................................................ 2-4

LED Flashing Patterns................................................................................................... 2-5

Connector Pin Assignments ......................................................................................... 2-6

USB Interface Connector Pin Assignments (UBA Pro Side)............................................ 2-6

Photo Coupler Interface Connector Pin Assignments (UBA Pro Side) ............................ 2-6

RS232C Interface Connector Pin Assignments (UBA Pro Side)...................................... 2-8

cc-Talk Interface Connector Pin Assignments (UBA Pro Side)........................................ 2-9

Power Supply Connector Pin Assignments (RT/RQ Side)............................................. 2-10

Interface Connector Pin Assignments (RT/RQ Side) ..................................................... 2-10

Bezel Connector Pin Assignments (UBA Pro Side) ....................................................... 2-10

Preventive Maintenance .............................................................................................. 2-11

Refilling Banknotes ........................................................................................................ 2-11

Collecting Banknotes ..................................................................................................... 2-11

Collecting Banknotes into the Cash Box by the Collect Button ................................................. 2-11

Collecting Banknotes into the Cash Box by Command ............................................................. 2-11

Dispense Settings .......................................................................................................... 2-11

Clearing a Banknote Jam............................................................................................... 2-11

Find where a Banknote Jam occurred ....................................................................................... 2-11

Jammed in UBA Pro Unit........................................................................................................... 2-12

Jammed in RT Transport Banknote........................................................................................... 2-12

Jammed in RQ Transport .......................................................................................................... 2-13

Jammed in Recycler Drum ........................................................................................................2-14

Jammed in Cash Box................................................................................................................. 2-14

Cleaning Procedure ....................................................................................................... 2-15

Sensor, Roller and Belt Locations.................................................................................. 2-16

RT Unit Sensor, Roller and Belt Locations ................................................................................ 2-16

Standard Interface Circuit Schematics ...................................................................... 2-19

Bezel Connector Interface Circuit Schematics............................................................... 2-19

RT/RQ Interface Circuit Schematics (Sub Board 2)....................................................... 2-20

Operational Flowcharts ............................................................................................... 2-21

RT/RQ Main Flow Process............................................................................................. 2-21

RT/RQ Accepting Banknotes Flow Process................................................................... 2-22

RT/RQ Transporting to Recycler Flow Process ............................................................. 2-23

RT/RQ Transporting to Cash Box Flow Process............................................................ 2-24

RT/RQ Dispensing Flow Process (Normal).................................................................... 2-25

RT/RQ Dispensing Flow Process (Abnormal)................................................................ 2-26

RT/RQ Collecting in Cash Box Flow Process1 .............................................................. 2-26

RT/RQ Collecting in Cash Box Flow Process 2 ............................................................. 2-27

3 COMMUNICATIONS ............................................................................................... 3-1

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iii

UBA Pro RT/RQ™ Series Banknote Recycler

Americas .......................................................................................................................... 3-1

JCM American ............................................................................................................................. 3-1

Europe, Middle East, Africa & Russia .............................................................................. 3-1

JCM Europe GmbH...................................................................................................................... 3-1

UK & Ireland..................................................................................................................... 3-1

JCM Europe (UK Office) .............................................................................................................. 3-1

Asia and Oceania............................................................................................................. 3-1

JCM Gold (HK) Ltd....................................................................................................................... 3-1

JAPAN CASH MACHINE CO., LTD. (HQ)................................................................................... 3-1

4 DISASSEMBLY/REASSEMBLY ............................................................................ 4-1

Tool Requirements......................................................................................................... 4-1

UBA Pro Unit, Recycler and Cash Box Removal ........................................................ 4-1

RT Transport Unit Removal........................................................................................... 4-1

RQ Transport Unit Removal .......................................................................................... 4-2

RT Frame Unit Removal................................................................................................. 4-2

RQ Frame Unit Removal ................................................................................................ 4-3

RT Frame Unit Disassembly.......................................................................................... 4-3

CPU Board Removal........................................................................................................ 4-3

Flap Board Removal ........................................................................................................ 4-4

Flap Home Board Removal.............................................................................................. 4-4

Transport Board Removal................................................................................................ 4-5

Cylinder Lock Removal .................................................................................................... 4-5

Key Plate Removal........................................................................................................... 4-5

LED Board Removal ........................................................................................................ 4-5

Front Transport Unit Removal.......................................................................................... 4-5

Rear Transport Unit Removal .......................................................................................... 4-6

Flap Motor Harness Assy. Removal................................................................................. 4-7

TR Worm Gear (Twin) Removal....................................................................................... 4-7

TR Worm Wheel (Twin) Removal .................................................................................... 4-8

TR Motor Harness Assy. Removal................................................................................... 4-8

Status LED/Collect Button Removal ................................................................................ 4-9

Timing Belt Removal (RT Rear Transport Unit) ............................................................... 4-9

Back Transport Gear 1 Removal.................................................................................... 4-10

RQ Frame Unit Disassembly....................................................................................... 4-10

Quad Board Removal..................................................................................................... 4-10

Flap Board Removal ...................................................................................................... 4-11

Flap Home Board Removal............................................................................................ 4-11

Front Transport Unit Removal........................................................................................ 4-12

Rear Transport Unit Removal ........................................................................................ 4-13

Flap Motor Harness Assy. Removal............................................................................... 4-13

TR Worm Wheel (Twin) Removal .................................................................................. 4-14

Quad TR Motor Harness Assy. Removal....................................................................... 4-14

TR Worm Gear (Twin) Removal..................................................................................... 4-15

Timing Belt Removal (RQ Rear Transport Unit)............................................................. 4-15

RT/RQ Frame Unit Disassembly In Common ............................................................ 4-16

Sponge Roller Assy. Removal (Rear Transport Unit) .................................................... 4-16

Sponge Roller Assy. Removal (Front Transport Unit).................................................... 4-16

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Page

UBA Pro RT/RQ™ Series Banknote Recycler

Timing Belt Removal (Transport Unit)............................................................................ 4-17

Recycler Disassembly ................................................................................................. 4-18

Recycler Board Removal ............................................................................................... 4-18

Tape Board Removal ..................................................................................................... 4-19

Drum Unit Disassembly.................................................................................................. 4-19

Sponge Roller Assy. Removal (Drum 1 Side) ................................................................ 4-20

Rubber Pulley and Drive Roller Removal (Drum 1 Side) ............................................... 4-21

Solenoid Removal .......................................................................................................... 4-21

Sponge Roller Assy. Removal (Drum 2 Side) ................................................................ 4-22

Rubber Pulley and Drive Roller Removal (Drum 2 Side) ............................................... 4-23

Motor Harness Assy. Removal....................................................................................... 4-23

Clear Film and DET Film Removal................................................................................. 4-25

5 WIRING DIAGRAMS............................................................................................... 5-1

RT/RQ Wiring Diagram .................................................................................................. 5-1

6 CALIBRATION AND TESTING...............................................................................6-1

Tool Requirements......................................................................................................... 6-1

Installation Procedures ................................................................................................. 6-1

Part 1 - JCM Tool Suite Installation ............................................................................................. 6-1

Part 2 - USB Drivers Installation ...................................................................................... 6-2

JCM Tool Suite Standard Edition Modes ..................................................................... 6-3

Software Download........................................................................................................ 6-3

Calibration ...................................................................................................................... 6-5

When to Calibrate ............................................................................................................ 6-5

Sensor Calibration ....................................................................................................................... 6-5

Performance Test Using a PC....................................................................................... 6-6

List of the Performance Tests without a PC..................................................................... 6-6

List of the UBA Pro Unit Performance Tests ............................................................................... 6-6

List of the RT/RQ Unit Performance Tests .................................................................................. 6-6

Launch Performance Test Program ................................................................................. 6-7

Status LED Test ............................................................................................................... 6-7

DIP Switch Test................................................................................................................6-8

RT Transport Performance Tests..................................................................................... 6-8

Feed Motor Speed Forward Rotation Test (RT Transport) .......................................................... 6-8

Feed Motor Speed Reverse Rotation Test (RT Transport).......................................................... 6-9

Flapper Motor Operation Time Test (RT Transport) .................................................................... 6-9

Note Position Sensor 1-3 Test................................................................................................... 6-10

Note Position Sensor A-C Test..................................................................................................6-10

Solenoid Test (RT Transport) .................................................................................................... 6-11

Drum 1 Motor Speed Test (RT Transport)................................................................................. 6-11

Drum 2 Motor Speed Test (RT Transport)................................................................................. 6-12

RQ Transport Performance Tests .................................................................................. 6-12

Feed Motor Speed Forward Rotation Test (RQ Transport) ....................................................... 6-12

Feed Motor Speed Reverse Rotation Test (RQ Transport) ....................................................... 6-13

Flapper Motor Operation Time Test (RQ Transport) ................................................................. 6-13

Note Position Sensor 4-6 Test................................................................................................... 6-14

Note Position Sensor D-F Test ..................................................................................................6-14

Table of Contents

Page

UBA Pro RT/RQ™ Series Banknote Recycler

Solenoid Test (RQ Transport).................................................................................................... 6-15

Drum 1 Motor Speed Test (RQ Transport) ................................................................................ 6-15

Drum 2 Motor Speed Test.......................................................................................................... 6-16

Performance Test without a PC.................................................................................. 6-17

List of the Performance Tests without a PC................................................................... 6-17

Communication Test ...................................................................................................... 6-18

Status LED Test ............................................................................................................. 6-18

DIP Switch Test.............................................................................................................. 6-19

RT Transport Performance Tests................................................................................... 6-20

Feed Motor Normal Rotation Test (RT Transport) ..................................................................... 6-20

Feed Motor Reverse Rotation Test (RT Transport) ................................................................... 6-21

Flapper Motor Test (RT Transport) ............................................................................................ 6-21

Note Position Sensor 1 - 3 Test ................................................................................................. 6-22

Note Position Sensor A - C Test (RT Transport) ....................................................................... 6-23

Recycler Solenoid Test (RT Transport) ..................................................................................... 6-24

Drum 1 Motor Test (RT Transport) ............................................................................................ 6-24

Drum 2 Motor Test (RT Transport) ............................................................................................ 6-25

RQ Transport Performance Tests .................................................................................. 6-25

Feed Motor Normal Rotation Test (RQ Transport) .................................................................... 6-25

Feed Motor Reverse Rotation Test (RQ Transport)................................................................... 6-26

Flapper Motor Test (RQ Transport) ........................................................................................... 6-27

Note Position Sensor 4 - 6 Test (RQ Transport) ........................................................................ 6-27

Note Position Sensor D - F Test (RQ Transport) ....................................................................... 6-28

Recycler Solenoid Test (RQ Transport) ..................................................................................... 6-29

Drum 1 Motor Test (RQ Transport) ............................................................................................ 6-29

Drum 2 Motor Test (RQ Transport) ............................................................................................ 6-30

7 EXPLODED VIEWS & PARTS LISTS .................................................................... 7-1

RT Entire Unit Exploded View....................................................................................... 7-1

RT Entire Unit Parts List................................................................................................... 7-2

RQ Entire Unit Exploded View ...................................................................................... 7-3

RQ Entire Unit Parts List .................................................................................................. 7-4

RT (Twin) Frame Unit (for RT and RQ) Exploded View 1............................................ 7-5

RT (Twin) Frame Unit (for RT and RQ) Parts List 1......................................................... 7-5

RT (Twin) Frame Unit (for RT and RQ) Exploded View 2............................................ 7-6

RT (Twin) Frame Unit (for RT and RQ) Parts List 2......................................................... 7-7

RT (Twin) Frame Unit (for RT and RQ) Exploded View 3............................................ 7-8

RT (Twin) Frame Unit (for RT and RQ) Parts List 3......................................................... 7-9

RT (Twin) Frame Unit (for RT and RQ) Exploded View 4.......................................... 7-10

RT (Twin) Frame Unit (for RT and RQ) Parts List 4....................................................... 7-10

RT (Twin) Frame Unit (for RT and RQ) Exploded View 5.......................................... 7-11

RT (Twin) Frame Unit (for RT and RQ) Parts List 5....................................................... 7-11

RT (Twin) Frame Unit (for RT and RQ) Exploded View 6.......................................... 7-12

RT (Twin) Frame Unit (for RT and RQ) Parts List 6....................................................... 7-13

RT (Twin) Frame Unit (for RT and RQ) Exploded View 7.......................................... 7-14

RT (Twin) Frame Unit (for RT and RQ) Parts List 7....................................................... 7-14

RT (Twin) Frame Unit (for RT and RQ) Exploded View 8.......................................... 7-15

Table of Contents

Page

UBA Pro RT/RQ™ Series Banknote Recycler

RT (Twin) Frame Unit (for RT and RQ) Parts List 8....................................................... 7-15

RQ (Quad) Frame Unit Exploded View 1 .................................................................... 7-16

RQ (Quad) Frame Unit Parts List 1................................................................................ 7-16

RQ (Quad) Frame Unit Exploded View 2 .................................................................... 7-17

RQ (Quad) Frame Unit Parts List 2................................................................................ 7-18

RQ (Quad) Frame Unit Exploded View 3 .................................................................... 7-19

RQ (Quad) Frame Unit Parts List 3................................................................................ 7-19

RQ (Quad) Frame Unit Exploded View 4 .................................................................... 7-20

RQ (Quad) Frame Unit Parts List 4................................................................................ 7-21

RQ (Quad) Frame Unit Exploded View 5 .................................................................... 7-22

RQ (Quad) Frame Unit Parts List 5................................................................................ 7-22

Front Transport Unit Exploded View 1....................................................................... 7-23

Front Transport Unit Parts List 1 .................................................................................... 7-23

Front Transport Unit Exploded View 2....................................................................... 7-24

Front Transport Unit Parts List 2 .................................................................................... 7-24

Transport Unit Exploded View 1 ................................................................................. 7-25

Transport Unit Parts List 1 ............................................................................................. 7-25

Transport Unit Exploded View 2 ................................................................................. 7-26

Transport Unit Parts List 2 ............................................................................................. 7-27

Transport Unit Exploded View 3 ................................................................................. 7-28

Transport Unit Parts List 3 ............................................................................................. 7-28

Rear Transport Unit for RT Frame Unit Exploded View 1......................................... 7-29

Rear Transport Unit for RT Frame Unit Parts List 1....................................................... 7-29

Rear Transport Unit for RT Frame Unit Exploded View 2......................................... 7-30

Rear Transport Unit for RT Frame Unit Parts List 2....................................................... 7-31

Rear Transport Unit for RT Frame Unit Exploded View 3......................................... 7-32

Rear Transport Unit for RT Frame Unit Parts List 3....................................................... 7-33

Rear Transport Unit for RQ Frame Unit Exploded View 1 ........................................ 7-34

Rear Transport Unit for RQ Frame Unit Parts List 1 ...................................................... 7-35

Rear Transport Unit for RQ Frame Unit Exploded View 2 ........................................ 7-36

Rear Transport Unit for RQ Frame Unit Parts List 2 ...................................................... 7-37

Rear Transport Unit for RQ Frame Unit Exploded View 3 ........................................ 7-38

Rear Transport Unit for RQ Frame Unit Parts List 3 ...................................................... 7-39

Recycler Exploded View 1........................................................................................... 7-40

Recycler Parts List 1 ...................................................................................................... 7-41

Recycler Exploded View 2........................................................................................... 7-42

Recycler Parts List 2 ...................................................................................................... 7-42

Recycler Exploded View 3........................................................................................... 7-43

Recycler Parts List 3 ...................................................................................................... 7-43

Recycler Exploded View 4........................................................................................... 7-44

Recycler Parts List 4 ...................................................................................................... 7-45

Recycler Exploded View 5........................................................................................... 7-46

Recycler Parts List 5 ...................................................................................................... 7-47

Recycler Exploded View 6........................................................................................... 7-48

Recycler Parts List 6 ...................................................................................................... 7-49

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UBA Pro RT/RQ™ Series Banknote Recycler

Recycler Exploded View 7........................................................................................... 7-50

Recycler Parts List 7 ...................................................................................................... 7-51

Recycler Exploded View 8........................................................................................... 7-52

Recycler Parts List 8 ...................................................................................................... 7-53

Recycler Exploded View 9........................................................................................... 7-54

Recycler Parts List 9 ...................................................................................................... 7-55

Recycler Exploded View 10......................................................................................... 7-56

Recycler Parts List 10 .................................................................................................... 7-57

Recycler Exploded View 11......................................................................................... 7-58

Recycler Parts List 11 .................................................................................................... 7-59

Box Connect Module Exploded View ......................................................................... 7-60

Box Connect Module Parts List...................................................................................... 7-60

SH2 Box (400 Notes) Frame Exploded View.............................................................. 7-61

SH2 Box (400 Notes) Frame Parts List.......................................................................... 7-61

Large Box (800 Notes) Frame Exploded View ........................................................... 7-62

Large Box (800 Notes) Frame Parts List........................................................................ 7-63

8 INDEX ..................................................................................................................... 8-1

A TROUBLESHOOTING............................................................................................A-1

Introduction .................................................................................................................... A-1

Troubleshooting Overview............................................................................................A-1

LED Error Codes ............................................................................................................A-1

Maintenance Equipment................................................................................................A-4

Maintenance Equipment .................................................................................................. A-4

Reference Paper Handling............................................................................................... A-4

B GLOSSARY ............................................................................................................B-1

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UBA Pro RT/RQ™ Series

Banknote Recycler

List of Figures Page

Figure 1-1 RQ and RT Units ............................................................................................... 1-1

Figure 1-2 Precautionary Symbols ..................................................................................... 1-2

Figure 1-3 Unacceptable Banknotes .................................................................................. 1-4

Figure 1-4 RT/RQ Component Locations ........................................................................... 1-5

Figure 1-5 RT Unit With SH2 Box Outside Dimension and Installation/Maintenance 

Space Requirement .......................................................................................... 1-9

Figure 1-6 RT Unit With Large Box Outside Dimension and Installation/Maintenance 

Space Requirement ........................................................................................ 1-10

Figure 1-7 RQ Unit With SH2 Box Outside Dimension and Installation/Maintenance 

Space Requirement ........................................................................................ 1-11

Figure 1-8 RQ Unit With Large Box Outside Dimension and Installation/Maintenance 

Space Requirement ........................................................................................ 1-12

Figure 1-9 Bezel Outside Dimensions .............................................................................. 1-13

Figure 2-1 Grounding ......................................................................................................... 2-1

Figure 2-2 Side Installation (Standard and SU Installation Types) ..................................... 2-2

Figure 2-3 Bottom Installation (Standard Installation Type) ............................................... 2-2

Figure 2-4 Bezel Installation ............................................................................................... 2-2

Figure 2-5 External Harness Installation ............................................................................ 2-2

Figure 2-6 Key Hole Location ............................................................................................. 2-3

Figure 2-7 Key Hole Dimension & Cylinder Length ............................................................ 2-3

Figure 2-8 Key Lock Rotation Requirement ....................................................................... 2-3

Figure 2-9 Key Cap Installation .......................................................................................... 2-3

Figure 2-10 SW1 and SW2 Switches ................................................................................... 2-4

Figure 2-11 Refilling Banknotes ......................................................................................... 2-11

Figure 2-12 Collecting Banknotes 1 ................................................................................... 2-11

Figure 2-13 Collecting Banknotes 2 ................................................................................... 2-11

Figure 2-14 UBA Pro Unit Banknote Jam Clear ................................................................. 2-12

Figure 2-15 RT Transport Banknote Jam Clear 1 .............................................................. 2-12

Figure 2-16 RT Transport Banknote Jam Clear 2 .............................................................. 2-12

Figure 2-17 RT Transport Banknote Jam Clear 3 .............................................................. 2-12

Figure 2-18 RT Transport Banknote Jam Clear 4 .............................................................. 2-12

Figure 2-19 RT Transport Banknote Jam Clear 5 .............................................................. 2-13

Figure 2-20 RQ Transport Banknote Jam Clear 1 .............................................................. 2-13

Figure 2-21 RQ Transport Banknote Jam Clear 2 .............................................................. 2-13

Figure 2-22 RQ Transport Banknote Jam Clear 3 .............................................................. 2-13

Figure 2-23 RQ Transport Banknote Jam Clear 4 .............................................................. 2-13

Figure 2-24 RQ Transport Banknote Jam Clear 5 .............................................................. 2-13

Figure 2-25 Recycler Drum Banknote Jam Clear 1 ............................................................ 2-14

Figure 2-26 Recycler Drum Banknote Jam Clear 2 ............................................................ 2-14

Figure 2-27 Recycler Drum Banknote Jam Clear 3 ............................................................ 2-14

Figure 2-28 Cash Box Banknote Jam Clear ....................................................................... 2-14

Figure 2-29 Sensor and Roller Cleaning ............................................................................ 2-15

Figure 2-30 RT Unit Sensor, Roller and Belt Locations ..................................................... 2-16

Figure 2-31 RQ Unit Sensor, Roller and Belt Locations ..................................................... 2-17

Figure 2-32 Bezel Connector Interface Circuit Schematics ................................................ 2-19

Figure 2-33 RT/RQ Interface Circuit Schematics (Sub Board 2) ........................................ 2-20

Figure 2-34 RT/RQ Main Flow Process ............................................................................. 2-21

Figure 2-35 RT/RQ Accepting Banknotes Flow Process ................................................... 2-22

Figure 2-36 RT/RQ Transporting to Recycler Flow Process .............................................. 2-23

Figure 2-37 RT/RQ Transporting to Cash Box Flow Process ............................................ 2-24

List of Figures

Page

UBA Pro RT/RQ™ Series Banknote Recycler

Figure 2-38 RT/RQ Normal Dispensing Flow Process ....................................................... 2-25

Figure 2-39 RT/RQ Abnormal Dispensing Flow Process ................................................... 2-26

Figure 2-40 RT/RQ Collecting in Cash Box Flow Process 1 .............................................. 2-26

Figure 2-41 RT/RQ Collecting in Cash Box Flow Process 2 .............................................. 2-27

Figure 4-1 UBA Pro Unit, Recycler and Cash Box Removal .............................................. 4-1

Figure 4-2 RT Transport Unit Removal .............................................................................. 4-1

Figure 4-3 RQ Transport Unit Removal 1 ........................................................................... 4-2

Figure 4-4 RQ Transport Unit Removal 2 ........................................................................... 4-2

Figure 4-5 RT Frame Unit Removal 1 ................................................................................ 4-2

Figure 4-6 RT Frame Unit Removal 2 ................................................................................ 4-2

Figure 4-7 RT Frame Unit Removal 3 ................................................................................ 4-3

Figure 4-8 RT Frame Unit Removal 4 ................................................................................ 4-3

Figure 4-9 RQ Frame Unit Removal 1 ................................................................................ 4-3

Figure 4-10 RQ Frame Unit Removal 2 ................................................................................ 4-3

Figure 4-11 CPU Board Removal 1 ...................................................................................... 4-4

Figure 4-12 CPU Board Removal 2 ...................................................................................... 4-4

Figure 4-13 Flap Board Removal (RT Frame Unit) 1 ........................................................... 4-4

Figure 4-14 Flap Board Removal (RT Frame Unit) 2 ........................................................... 4-4

Figure 4-15 Flap Home Board Removal (RT Frame Unit) 1 ................................................. 4-4

Figure 4-16 Flap Home Board Removal (RT Frame Unit) 2 ................................................. 4-4

Figure 4-17 Flap Home Board Removal (RT Frame Unit) 3 ................................................. 4-5

Figure 4-18 Transport Board Removal ................................................................................. 4-5

Figure 4-19 Cylinder Lock Removal ..................................................................................... 4-5

Figure 4-20 Key Plate Removal ........................................................................................... 4-5

Figure 4-21 LED Board Removal ......................................................................................... 4-5

Figure 4-22 Front Transport Unit Removal (RT Frame Unit) 1 ............................................. 4-5

Figure 4-23 Front Transport Unit Removal (RT Frame Unit) 2 ............................................. 4-6

Figure 4-24 Front Transport Unit Removal (RT Frame Unit) 3 ............................................. 4-6

Figure 4-25 Front Transport Unit Removal (RT Frame Unit) 4 ............................................. 4-6

Figure 4-26 Rear Transport Unit Removal (RT Frame Unit) 1 ............................................. 4-6

Figure 4-27 Rear Transport Unit Removal (RT Frame Unit) 2 ............................................. 4-7

Figure 4-28 Flap Motor Harness Assy. Removal (RT Frame Unit) 1 .................................... 4-7

Figure 4-29 Flap Motor Harness Assy. Removal (RT Frame Unit) 2 .................................... 4-7

Figure 4-30 Flap Motor Harness Assy. Removal (RT Frame Unit) 3 .................................... 4-7

Figure 4-31 TR Worm Gear (Twin) Removal (RT Frame Unit) 1 .......................................... 4-7

Figure 4-32 TR Worm Gear (Twin) Removal (RT Frame Unit) 2 .......................................... 4-7

Figure 4-33 TR Worm Gear (Twin) Removal (RT Frame Unit) 3 .......................................... 4-8

Figure 4-34 TR Worm Gear (Twin) Removal (RT Frame Unit) 4 .......................................... 4-8

Figure 4-35 TR Worm Gear (Twin) Removal (RT Frame Unit) 5 .......................................... 4-8

Figure 4-36 TR Worm Wheel (Twin) Removal (RT Frame Unit) .......................................... 4-8

Figure 4-37 TR Motor Harness Assy. Removal 1 ................................................................. 4-8

Figure 4-38 TR Motor Harness Assy. Removal 2 ................................................................. 4-8

Figure 4-39 Status LED/Collect Button Removal ................................................................. 4-9

Figure 4-40 Timing Belt Removal (RT Rear Transport Unit) 1 ............................................. 4-9

Figure 4-41 Timing Belt Removal (RT Rear Transport Unit) 2 ............................................. 4-9

Figure 4-42 Timing Belt Removal (RT Rear Transport Unit) 3 ............................................. 4-9

Figure 4-43 Timing Belt Removal (RT Rear Transport Unit) 4 ............................................. 4-9

Figure 4-44 Timing Belt Removal (RT Rear Transport Unit) 5 ........................................... 4-10

Figure 4-45 Timing Belt Removal (RT Rear Transport Unit) 6 ........................................... 4-10

Figure 4-46 Timing Belt Removal (RT Rear Transport Unit) 7 ........................................... 4-10

Figure 4-47 Timing Belt Removal (RT Rear Transport Unit) 8 ........................................... 4-10

Figure 4-48 Back Transport Gear 1 Removal .................................................................... 4-10

List of Figures

Page

UBA Pro RT/RQ™ Series Banknote Recycler

Figure 4-49 Quad Board Removal 1 .................................................................................. 4-10

Figure 4-50 Quad Board Removal 2 .................................................................................. 4-11

Figure 4-51 Flap Board Removal (RQ Frame Unit) 1 ......................................................... 4-11

Figure 4-52 Flap Board Removal (RQ Frame Unit) 2 ......................................................... 4-11

Figure 4-53 Flap Home Board Removal (RQ Frame Unit) 1 .............................................. 4-11

Figure 4-54 Flap Home Board Removal (RQ Frame Unit) 2 .............................................. 4-11

Figure 4-55 Flap Home Board Removal (RQ Frame Unit) 3 .............................................. 4-11

Figure 4-56 Front Transport Unit Removal (RQ Frame Unit) 1 .......................................... 4-12

Figure 4-57 Front Transport Unit Removal (RQ Frame Unit) 2 .......................................... 4-12

Figure 4-58 Front Transport Unit Removal (RQ Frame Unit) 3 .......................................... 4-12

Figure 4-59 Front Transport Unit Removal (RQ Frame Unit) 4 .......................................... 4-12

Figure 4-60 Rear Transport Unit Removal (RQ Frame Unit) 1 ........................................... 4-13

Figure 4-61 Rear Transport Unit Removal (RQ Frame Unit) 2 ........................................... 4-13

Figure 4-62 Flap Motor Harness Assy. Removal (RQ Frame Unit) 1 ................................. 4-13

Figure 4-63 Flap Motor Harness Assy. Removal (RQ Frame Unit) 2 ................................. 4-13

Figure 4-64 Flap Motor Harness Assy. Removal (RQ Frame Unit) 3 ................................. 4-13

Figure 4-65 TR Worm Wheel (Twin) Removal (RQ Frame Unit) 1 ..................................... 4-14

Figure 4-66 TR Worm Wheel (Twin) Removal (RQ Frame Unit) 2 ..................................... 4-14

Figure 4-67 TR Worm Wheel (Twin) Removal (RQ Frame Unit) 3 ..................................... 4-14

Figure 4-68 Quad TR Motor Harness Assy. Removal 1 ..................................................... 4-14

Figure 4-69 Quad TR Motor Harness Assy. Removal 2 ..................................................... 4-14

Figure 4-70 TR Worm Gear (Twin) Removal (RQ Frame Unit) .......................................... 4-15

Figure 4-71 Timing Belt Removal (RQ Rear Transport Unit) 1 .......................................... 4-15

Figure 4-72 Timing Belt Removal (RQ Rear Transport Unit) 2 .......................................... 4-15

Figure 4-73 Timing Belt Removal (RQ Rear Transport Unit) 3 .......................................... 4-15

Figure 4-74 Timing Belt Removal (RQ Rear Transport Unit) 4 .......................................... 4-15

Figure 4-75 Timing Belt Removal (RQ Rear Transport Unit) 5 .......................................... 4-15

Figure 4-76 Sponge Roller Assy. Removal (Rear Transport Unit) 1 .................................. 4-16

Figure 4-77 Sponge Roller Assy. Removal (Rear Transport Unit) 2 .................................. 4-16

Figure 4-78 Sponge Roller Assy. Removal (Front Transport Unit) 1 .................................. 4-16

Figure 4-79 Sponge Roller Assy. Removal (Front Transport Unit) 2 .................................. 4-16

Figure 4-80 Sponge Roller Assy. Removal (Front Transport Unit) 3 .................................. 4-16

Figure 4-81 Sponge Roller Assy. Removal (Front Transport Unit) 4 .................................. 4-16

Figure 4-82 Sponge Roller Assy. Removal (Front Transport Unit) 5 .................................. 4-17

Figure 4-83 Sponge Roller Assy. Removal (Front Transport Unit) 6 .................................. 4-17

Figure 4-84 Timing Belt Removal (Transport Unit) 1 .......................................................... 4-17

Figure 4-85 Timing Belt Removal (Transport Unit) 2 .......................................................... 4-17

Figure 4-86 Timing Belt Removal (Transport Unit) 3 .......................................................... 4-17

Figure 4-87 Timing Belt Removal (Transport Unit) 4 .......................................................... 4-18

Figure 4-88 Recycler Board Removal 1 ............................................................................. 4-18

Figure 4-89 Recycler Board Removal 2 ............................................................................. 4-18

Figure 4-90 Recycler Board Removal 3 ............................................................................. 4-18

Figure 4-91 Recycler Board Removal 4 ............................................................................. 4-18

Figure 4-92 Recycler Board Removal 5 ............................................................................. 4-18

Figure 4-93 Tape Board Removal 1 ................................................................................... 4-19

Figure 4-94 Tape Board Removal 2 ................................................................................... 4-19

Figure 4-95 Tape Board Removal 3 ................................................................................... 4-19

Figure 4-96 Tape Board Removal 4 ................................................................................... 4-19

Figure 4-97 Drum Unit Disassembly 1 ............................................................................... 4-19

Figure 4-98 Drum Unit Disassembly 2 ............................................................................... 4-19

Figure 4-99 Sponge Roller Assy. Removal (Drum 1 Side) 1 .............................................. 4-20

Figure 4-100 Sponge Roller Assy. Removal (Drum 1 Side) 2 .............................................. 4-20

List of Figures

Page

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UBA Pro RT/RQ™ Series Banknote Recycler

Figure 4-101 Sponge Roller Assy. Removal (Drum 1 Side) 3 .............................................. 4-20

Figure 4-102 Sponge Roller Assy. Removal (Drum 1 Side) 4 .............................................. 4-20

Figure 4-103 Sponge Roller Assy. Removal (Drum 1 Side) 5 .............................................. 4-20

Figure 4-104 Sponge Roller Assy. Removal (Drum 1 Side) 6 .............................................. 4-20

Figure 4-105 Rubber Pulley and Dive Roller Removal (Drum 1 Side) 1 .............................. 4-21

Figure 4-106 Rubber Pulley and Dive Roller Removal (Drum 1 Side) 2 .............................. 4-21

Figure 4-107 Solenoid Removal 1 ........................................................................................ 4-21

Figure 4-108 Solenoid Removal 2 ........................................................................................ 4-21

Figure 4-109 Solenoid Removal 3 ........................................................................................ 4-21

Figure 4-110 Solenoid Removal 4 ........................................................................................ 4-21

Figure 4-111 Solenoid Removal 5 ........................................................................................ 4-21

Figure 4-112 Solenoid Removal 6 ........................................................................................ 4-22

Figure 4-113 Solenoid Removal 7 ........................................................................................ 4-22

Figure 4-114 Solenoid Removal 8 ........................................................................................ 4-22

Figure 4-115 Solenoid Removal 9 ........................................................................................ 4-22

Figure 4-116 Sponge Roller Assy. Removal (Drum 2 Side) 1 .............................................. 4-22

Figure 4-117 Sponge Roller Assy. Removal (Drum 2 Side) 2 .............................................. 4-22

Figure 4-118 Sponge Roller Assy. Removal (Drum 2 Side) 3 .............................................. 4-23

Figure 4-119 Rubber Pulley and Dive Roller Removal (Drum 2 Side) 1 .............................. 4-23

Figure 4-120 Rubber Pulley and Dive Roller Removal (Drum 2 Side) 2 .............................. 4-23

Figure 4-121 Rubber Pulley and Dive Roller Removal (Drum 2 Side) 3 .............................. 4-23

Figure 4-122 Rubber Pulley and Dive Roller Removal (Drum 2 Side) 4 .............................. 4-23

Figure 4-123 Motor Harness Assy. Removal 1 .................................................................... 4-23

Figure 4-124 Motor Harness Assy. Removal 2 .................................................................... 4-24

Figure 4-125 Motor Harness Assy. Removal 3 .................................................................... 4-24

Figure 4-126 Motor Harness Assy. Removal 4 .................................................................... 4-24

Figure 4-127 Motor Harness Assy. Removal 5 .................................................................... 4-24

Figure 4-128 Clear Film and DET Film Removal 1 ............................................................... 4-25

Figure 4-129 Clear Film and DET Film Removal 2 ............................................................... 4-25

Figure 4-130 Clear Film and DET Film Removal 3 ............................................................... 4-25

Figure 4-131 Clear Film and DET Film Removal 4 ............................................................... 4-25

Figure 5-1 RT/RQ Wiring Diagram ..................................................................................... 5-1

Figure 6-1 Tool and Harness Connections ......................................................................... 6-1

Figure 6-2 JCM Tool Suite Installation 1 ............................................................................ 6-1

Figure 6-3 JCM Tool Suite Installation 2 ............................................................................ 6-1

Figure 6-4 JCM Tool Suite Installation 3 ............................................................................ 6-2

Figure 6-5 JCM Tool Suite Installation 4 ............................................................................ 6-2

Figure 6-6 JCM Tool Suite Installation 5 ............................................................................ 6-2

Figure 6-7 USB Drivers Installation 1 ................................................................................. 6-2

Figure 6-8 USB Drivers Installation 2 ................................................................................. 6-2

Figure 6-9 Normal Mode Selection ..................................................................................... 6-3

Figure 6-10 Test Mode Selection ......................................................................................... 6-3

Figure 6-11 Software Download (Upgrade) 1 ....................................................................... 6-3

Figure 6-12 Software Download (Initial) 1 ............................................................................ 6-3

Figure 6-13 Software Download (Upgrade) 2 ....................................................................... 6-3

Figure 6-14 Software Download (Initial) 2 ............................................................................ 6-4

Figure 6-15 Software Download 3 ........................................................................................ 6-4

Figure 6-16 Software Download 4 ........................................................................................ 6-4

Figure 6-17 Software Download 5 ........................................................................................ 6-4

Figure 6-18 Software Download 6 ........................................................................................ 6-4

Figure 6-19 Software Download 7 ........................................................................................ 6-4

Figure 6-20 Software Download 8 ........................................................................................ 6-4

List of Figures

Page

xiii

UBA Pro RT/RQ™ Series Banknote Recycler

Figure 6-21 Sensor Calibration 1 ......................................................................................... 6-5

Figure 6-22 Sensor Calibration 2 ......................................................................................... 6-5

Figure 6-23 Sensor Calibration 3 ......................................................................................... 6-5

Figure 6-24 Sensor Calibration 4 ......................................................................................... 6-5

Figure 6-25 Sensor Calibration 5 ......................................................................................... 6-6

Figure 6-26 Sensor Calibration 6 ......................................................................................... 6-6

Figure 6-27 DIP Switches and RT/RQ Transports ............................................................... 6-6

Figure 6-28 Launch Performance Test Program 1 ............................................................... 6-7

Figure 6-29 Launch Performance Test Program 2 ............................................................... 6-7

Figure 6-30 Launch Performance Test Program 3 ............................................................... 6-7

Figure 6-31 Status LED Test 1 ............................................................................................. 6-7

Figure 6-32 Status LED Test 2 ............................................................................................. 6-7

Figure 6-33 Status LED Test 3 ............................................................................................. 6-7

Figure 6-34 DIP Switch Test 1 ............................................................................................. 6-8

Figure 6-35 DIP Switch Test 2 ............................................................................................. 6-8

Figure 6-36 DIP Switch Test 3 ............................................................................................. 6-8

Figure 6-37 Feed Motor Speed Forward Rotation Test (RT Transport) 1 ............................ 6-8

Figure 6-38 Feed Motor Speed Forward Rotation Test (RT Transport) 2 ............................ 6-8

Figure 6-39 Feed Motor Speed Reverse Rotation Test (RT Transport) 1 ............................ 6-9

Figure 6-40 Feed Motor Speed Reverse Rotation Test (RT Transport) 2 ............................ 6-9

Figure 6-41 Flapper Motor Operation Time Test (RT Transport) 1 ...................................... 6-9

Figure 6-42 Flapper Motor Operation Time Test (RT Transport) 2 ...................................... 6-9

Figure 6-43 Note Position Sensor 1 -3 Test 1 .................................................................... 6-10

Figure 6-44 Note Position Sensor 1 -3 Test 2 .................................................................... 6-10

Figure 6-45 Note Position Sensor A -C Test 1 ................................................................... 6-10

Figure 6-46 Note Position Sensor A -C Test 2 ................................................................... 6-10

Figure 6-47 Solenoid Test (RT Transport) 1 ...................................................................... 6-11

Figure 6-48 Solenoid Test (RT Transport) 2 ...................................................................... 6-11

Figure 6-49 Drum 1 Motor Speed Test (RT Transport) 1 ................................................... 6-11

Figure 6-50 Drum 1 Motor Speed Test (RT Transport) 2 ................................................... 6-11

Figure 6-51 Drum 2 Motor Speed Test (RT Transport) 1 ................................................... 6-12

Figure 6-52 Drum 2 Motor Speed Test (RT Transport) 2 ................................................... 6-12

Figure 6-53 Feed Motor Speed Forward Rotation Test (RQ Transport) 1 ......................... 6-12

Figure 6-54 Feed Motor Speed Forward Rotation Test (RQ Transport) 2 ......................... 6-12

Figure 6-55 Feed Motor Speed Reverse Rotation Test (RQ Transport) 1 ......................... 6-13

Figure 6-56 Feed Motor Speed Reverse Rotation Test (RQ Transport) 2 ......................... 6-13

Figure 6-57 Flapper Motor Operation Time Test (RQ Transport) 1 .................................... 6-13

Figure 6-58 Flapper Motor Operation Time Test (RQ Transport) 2 .................................... 6-13

Figure 6-59 Note Position Sensor 4 -6 Test 1 .................................................................... 6-14

Figure 6-60 Note Position Sensor 4 -6 Test 2 .................................................................... 6-14

Figure 6-61 Note Position Sensor 4 -6 Test 3 .................................................................... 6-14

Figure 6-62 Note Position Sensor D -F Test 1 ................................................................... 6-14

Figure 6-63 Note Position Sensor D -F Test 2 ................................................................... 6-14

Figure 6-64 Note Position Sensor D -F Test 3 ................................................................... 6-14

Figure 6-65 Solenoid Test (RQ Transport) 1 ...................................................................... 6-15

Figure 6-66 Solenoid Test (RQ Transport) 2 ...................................................................... 6-15

Figure 6-67 Drum 1 Motor Speed Test (RQ Transport) 1 .................................................. 6-15

Figure 6-68 Drum 1 Motor Speed Test (RQ Transport) 2 .................................................. 6-15

Figure 6-69 Drum 2 Motor Speed Test (RQ Transport) 1 .................................................. 6-16

Figure 6-70 Drum 2 Motor Speed Test (RQ Transport) 2 .................................................. 6-16

Figure 6-71 DIP Switches and RT/RQ Transports ............................................................. 6-17

Figure 6-72 Communication Test 1 .................................................................................... 6-18

List of Figures

Page

xiv

UBA Pro RT/RQ™ Series Banknote Recycler

Figure 6-73 Communication Test 2 .................................................................................... 6-18

Figure 6-74 Communication Test 3 .................................................................................... 6-18

Figure 6-75 Communication Test 4 .................................................................................... 6-18

Figure 6-76 Status LED Test 1 ........................................................................................... 6-18

Figure 6-77 Status LED Test 2 ........................................................................................... 6-18

Figure 6-78 Status LED Test 3 ........................................................................................... 6-18

Figure 6-79 Status LED Test 4 ........................................................................................... 6-18

Figure 6-80 DIP Switch Test 1 ........................................................................................... 6-19

Figure 6-81 DIP Switch Test 2 ........................................................................................... 6-19

Figure 6-82 DIP Switch Test 3 ........................................................................................... 6-19

Figure 6-83 DIP Switch Test 4 ........................................................................................... 6-19

Figure 6-84 DIP Switch Test 5 ........................................................................................... 6-19

Figure 6-85 DIP Switch Test 6 ........................................................................................... 6-19

Figure 6-86 DIP Switch Test 7 ........................................................................................... 6-19

Figure 6-87 DIP Switch Test 8 ........................................................................................... 6-19

Figure 6-88 DIP Switch Test 9 ........................................................................................... 6-19

Figure 6-89 DIP Switch Test 10 ......................................................................................... 6-19

Figure 6-90 Feed Motor Normal Rotation Test (RT Transport) 1 ....................................... 6-20

Figure 6-91 Feed Motor Normal Rotation Test (RT Transport) 2 ....................................... 6-20

Figure 6-92 Feed Motor Normal Rotation Test (RT Transport) 3 ....................................... 6-20

Figure 6-93 Feed Motor Normal Rotation Test (RT Transport) 4 ....................................... 6-20

Figure 6-94 Feed Motor Normal Rotation Test (RT Transport) 5 ....................................... 6-20

Figure 6-95 Feed Motor Normal Rotation Test (RT Transport) 6 ....................................... 6-20

Figure 6-96 Feed Motor Reverse Rotation Test (RT Transport) 1 ..................................... 6-21

Figure 6-97 Feed Motor Reverse Rotation Test (RT Transport) 2 ..................................... 6-21

Figure 6-98 Feed Motor Reverse Rotation Test (RT Transport) 3 ..................................... 6-21

Figure 6-99 Feed Motor Reverse Rotation Test (RT Transport) 3 ..................................... 6-21

Figure 6-100 Feed Motor Reverse Rotation Test (RT Transport) 5 ..................................... 6-21

Figure 6-101 Feed Motor Reverse Rotation Test (RT Transport) 6 ..................................... 6-21

Figure 6-102 Flapper Motor Test (RT Transport) 1 .............................................................. 6-21

Figure 6-103 Flapper Motor Test (RT Transport) 2 .............................................................. 6-21

Figure 6-104 Flapper Motor Test (RT Transport) 3 .............................................................. 6-22

Figure 6-105 Flapper Motor Test (RT Transport) 4 .............................................................. 6-22

Figure 6-106 Flapper Motor Test (RT Transport) 5 .............................................................. 6-22

Figure 6-107 Flapper Motor Test (RT Transport) 6 .............................................................. 6-22

Figure 6-108 Note Position Sensor 1 - 3 Test 1 ................................................................... 6-22

Figure 6-109 Note Position Sensor 1 - 3 Test 2 ................................................................... 6-22

Figure 6-110 Note Position Sensor 1 - 3 Test 3 ................................................................... 6-22

Figure 6-111 Note Position Sensor 1 - 3 Test 4 ................................................................... 6-22

Figure 6-112 Note Position Sensor 1 - 3 Test 5 ................................................................... 6-23

Figure 6-113 Note Position Sensor 1 - 3 Test 5 ................................................................... 6-23

Figure 6-114 Note Position Sensor A - C Test (RT Transport) 1 .......................................... 6-23

Figure 6-115 Note Position Sensor A - C Test (RT Transport) 2 .......................................... 6-23

Figure 6-116 Note Position Sensor A - C Test (RT Transport) 3 .......................................... 6-23

Figure 6-117 Note Position Sensor A - C Test (RT Transport) 4 .......................................... 6-23

Figure 6-118 Note Position Sensor A - C Test (RT Transport) 5 .......................................... 6-23

Figure 6-119 Recycle Solenoid Test (RT Transport) 1 ......................................................... 6-24

Figure 6-120 Recycle Solenoid Test (RT Transport) 2 ......................................................... 6-24

Figure 6-121 Recycle Solenoid Test (RT Transport) 3 ......................................................... 6-24

Figure 6-122 Recycle Solenoid Test (RT Transport) 4 ......................................................... 6-24

Figure 6-123 Drum 1 Motor Test (RT Transport) 1 ............................................................... 6-24

Figure 6-124 Drum 1 Motor Test (RT Transport) 2 ............................................................... 6-24

List of Figures

Page

UBA Pro RT/RQ™ Series Banknote Recycler

Figure 6-125 Drum 1 Motor Test (RT Transport) 3 .............................................................. 6-24

Figure 6-126 Drum 1 Motor Test (RT Transport) 4 .............................................................. 6-24

Figure 6-127 Drum 2 Motor Test (RT Transport) 1 .............................................................. 6-25

Figure 6-128 Drum 2 Motor Test (RT Transport) 2 .............................................................. 6-25

Figure 6-129 Drum 2 Motor Test (RT Transport) 3 .............................................................. 6-25

Figure 6-130 Drum 2 Motor Test (RT Transport) 4 .............................................................. 6-25

Figure 6-131 Feed Motor Normal Rotation Test (RQ Transport) 1 ...................................... 6-25

Figure 6-132 Feed Motor Normal Rotation Test (RQ Transport) 2 ...................................... 6-25

Figure 6-133 Feed Motor Normal Rotation Test (RQ Transport) 3 ...................................... 6-25

Figure 6-134 Feed Motor Normal Rotation Test (RQ Transport) 4 ...................................... 6-26

Figure 6-135 Feed Motor Normal Rotation Test (RQ Transport) 5 ...................................... 6-26

Figure 6-136 Feed Motor Reverse Rotation Test (RQ Transport) 1 ..................................... 6-26

Figure 6-137 Feed Motor Reverse Rotation Test (RQ Transport) 2 ..................................... 6-26

Figure 6-138 Feed Motor Reverse Rotation Test (RQ Transport) 3 ..................................... 6-26

Figure 6-139 Feed Motor Reverse Rotation Test (RQ Transport) 4 ..................................... 6-26

Figure 6-140 Feed Motor Reverse Rotation Test (RQ Transport) 5 ..................................... 6-26

Figure 6-141 Flapper Motor Test (RQ Transport) 1 ............................................................. 6-27

Figure 6-142 Flapper Motor Test (RQ Transport) 2 ............................................................. 6-27

Figure 6-143 Flapper Motor Test (RQ Transport) 3 ............................................................. 6-27

Figure 6-144 Flapper Motor Test (RQ Transport) 4 ............................................................. 6-27

Figure 6-145 Flapper Motor Test (RQ Transport) 5 ............................................................. 6-27

Figure 6-146 Flapper Motor Test (RQ Transport) 6 ............................................................. 6-27

Figure 6-147 Note Position Sensor 4 - 6 Test (RQ Transport) 1 .......................................... 6-27

Figure 6-148 Note Position Sensor 4 - 6 Test (RQ Transport) 2 .......................................... 6-27

Figure 6-149 Note Position Sensor 4 - 6 Test (RQ Transport) 3 .......................................... 6-28

Figure 6-150 Note Position Sensor 4 - 6 Test (RQ Transport) 4 .......................................... 6-28

Figure 6-151 Note Position Sensor 4 - 6 Test (RQ Transport) 5 .......................................... 6-28

Figure 6-152 Note Position Sensor D - F Test (RQ Transport) 1 ......................................... 6-28

Figure 6-153 Note Position Sensor D - F Test (RQ Transport) 2 ......................................... 6-28

Figure 6-154 Note Position Sensor D - F Test (RQ Transport) 3 ......................................... 6-28

Figure 6-155 Note Position Sensor D - F Test (RQ Transport) 4 ......................................... 6-28

Figure 6-156 Note Position Sensor D - F Test (RQ Transport) 5 ......................................... 6-29

Figure 6-157 Recycle Solenoid Test (RQ Transport) 1 ........................................................ 6-29

Figure 6-158 Recycle Solenoid Test (RQ Transport) 2 ........................................................ 6-29

Figure 6-159 Recycle Solenoid Test (RQ Transport) 3 ........................................................ 6-29

Figure 6-160 Recycle Solenoid Test (RQ Transport) 4 ........................................................ 6-29

Figure 6-161 Drum 1 Motor Test (RQ Transport) 1 .............................................................. 6-29

Figure 6-162 Drum 1 Motor Test (RQ Transport) 2 .............................................................. 6-29

Figure 6-163 Drum 1 Motor Test (RQ Transport) 3 .............................................................. 6-30

Figure 6-164 Drum 1 Motor Test (RQ Transport) 4 .............................................................. 6-30

Figure 6-165 Drum 2 Motor Test (RQ Transport) 1 .............................................................. 6-30

Figure 6-166 Drum 2 Motor Test (RQ Transport) 2 .............................................................. 6-30

Figure 6-167 Drum 2 Motor Test (RQ Transport) 3 .............................................................. 6-30

Figure 6-168 Drum 2 Motor Test (RQ Transport) 4 .............................................................. 6-30

Figure 7-1 RT Entire Unit Exploded View ........................................................................... 7-1

Figure 7-2 SH2 Box (400 Notes) Frame Exploded View .................................................... 7-3

Figure 7-3 RT (Twin) Frame Unit (for RT and RQ) Exploded View 1 ................................. 7-5

Figure 7-4 RT (Twin) Frame Unit (for RT and RQ) Exploded View 2 ................................. 7-6

Figure 7-5 RT (Twin) Frame Unit (for RT and RQ) Exploded View 3 ................................. 7-8

Figure 7-6 RT (Twin) Frame Unit (for RT and RQ) Exploded View 4 ............................... 7-10

Figure 7-7 RT (Twin) Frame Unit (for RT and RQ) Exploded View 5 ............................... 7-11

Figure 7-8 RT (Twin) Frame Unit (for RT and RQ) Exploded View 6 ............................... 7-12

List of Figures

Page

xvi

UBA Pro RT/RQ™ Series Banknote Recycler

Figure 7-9 RT (Twin) Frame Unit (for RT and RQ) Exploded View 7 ............................... 7-14

Figure 7-10 RT (Twin) Frame Unit (for RT and RQ) Exploded View 8 ............................... 7-15

Figure 7-11 RQ (Quad) Frame Unit Exploded View 1 ........................................................ 7-16

Figure 7-12 RQ (Quad) Frame Unit Exploded View 2 ........................................................ 7-17

Figure 7-13 RQ (Quad) Frame Unit Exploded View 3 ........................................................ 7-19

Figure 7-14 RQ (Quad) Frame Unit Exploded View 4 ........................................................ 7-20

Figure 7-15 RQ (Quad) Frame Unit Exploded View 5 ........................................................ 7-22

Figure 7-16 Front Transport Unit Exploded View 1 ............................................................ 7-23

Figure 7-17 Front Transport Unit Exploded View 2 ............................................................ 7-24

Figure 7-18 Transport Unit Exploded View 1 ..................................................................... 7-25

Figure 7-19 Transport Unit Exploded View 2 ..................................................................... 7-26

Figure 7-20 Transport Unit Exploded View 3 ..................................................................... 7-28

Figure 7-21 Rear Transport Unit for RT Frame Unit Exploded View 1 ............................... 7-29

Figure 7-22 Rear Transport Unit for RT Frame Unit Exploded View 2 ............................... 7-30

Figure 7-23 Rear Transport Unit for RT Frame Unit Exploded View 3 ............................... 7-32

Figure 7-24 Rear Transport Unit for RQ Frame Unit Exploded View 1 .............................. 7-34

Figure 7-25 Rear Transport Unit for RQ Frame Unit Exploded View 2 .............................. 7-36

Figure 7-26 Rear Transport Unit for RQ Frame Unit Exploded View 3 .............................. 7-38

Figure 7-27 Recycler Exploded View 1 .............................................................................. 7-40

Figure 7-28 Recycler Exploded View 2 .............................................................................. 7-42

Figure 7-29 Recycler Exploded View 3 .............................................................................. 7-43

Figure 7-30 Recycler Exploded View 4 .............................................................................. 7-44

Figure 7-31 Recycler Exploded View 5 .............................................................................. 7-46

Figure 7-32 Recycler Exploded View 6 .............................................................................. 7-48

Figure 7-33 Recycler Exploded View 7 .............................................................................. 7-50

Figure 7-34 Recycler Exploded View 8 .............................................................................. 7-52

Figure 7-35 Recycler Exploded View 9 .............................................................................. 7-54

Figure 7-36 Recycler Exploded View 10 ............................................................................ 7-56

Figure 7-37 Recycler Exploded View 11 ............................................................................ 7-58

Figure 7-38 Box Connect Module Exploded View .............................................................. 7-60

Figure 7-39 SH2 Box (400 Notes) Frame Exploded View .................................................. 7-61

Figure 7-40 Large Box (800 Notes) Frame Exploded View ................................................ 7-62

Figure A-1 Maintenance Equipment Requirements ............................................................ A-4

xvii

UBA Pro RT/RQ™ Series

Banknote Recycler

List of Tables Page

Table 1-1 RT/RQ Product Model Number Specifications........................................ 1-2

Table 1-2 RT/RQ Type Number Specifications.................................................................. 1-2

Table 1-3 RT/RQ Software Number Specifications............................................................ 1-2

Table 1-4 RT/RQ Component Names................................................................................ 1-6

Table 1-5 RT/RQ Technical Specifications ........................................................................ 1-7

Table 1-6 RT/RQ Environmental Specifications................................................................. 1-8

Table 1-7 RT/RQ Electrical Specifications ......................................................................... 1-8

Table 1-8 RT/RQ Structural Specifications ........................................................................ 1-8

Table 2-1 Denomination Acceptance Settings ................................................................... 2-4

Table 2-2 Sub Board 2 Interface Settings .......................................................................... 2-4

Table 2-3 Recycler and Transport LEDs Flashing Patterns............................................... 2-5

Table 2-4 Status LED Flashing Patterns............................................................................ 2-5

Table 2-5 USB Interface Connector Pin Assignments (UBA Pro Side).............................. 2-6

Table 2-6 Photo Coupler Interface Connector Pin Assignments (UBA Pro Side) .............. 2-6

Table 2-7 RS232C Connector Pin Assignments (UBA Pro Side) ...................................... 2-8

Table 2-8 cc-Talk Interface Connector Pin Assignments (UBA Pro Side) ......................... 2-9

Table 2-9 Power Supply Connector Pin Assignments (RT/RQ Side)............................... 2-10

Table 2-10 Interface Connector Pin Assignments (RT/RQ Side)....................................... 2-10

Table 2-11 Bezel Connector Pin Assignments (UBA Pro Side) ......................................... 2-10

Table 2-12 RT/RQ Sensors and Cleaning Methods........................................................... 2-18

Table 6-1 List of the RT/RQ Performance Tests................................................................ 6-6

Table 6-2 RT/RQ Transports General Performance Test Settings .................................. 6-17

Table 6-3 RT Transport Performance Test Settings ........................................................ 6-17

Table 6-4 RQ Transport Performance Test Settings........................................................ 6-17

Table 7-1 RT Entire Unit Parts List .................................................................................... 7-2

Table 7-2 RQ Entire Unit Parts List.................................................................................... 7-4

Table 7-3 RT (Twin) Frame Unit (for RT and RQ) Parts List 1........................................... 7-5

Table 7-4 RT (Twin) Frame Unit (for RT and RQ) Parts List 2........................................... 7-7

Table 7-5 RT (Twin) Frame Unit (for RT and RQ) Parts List 3........................................... 7-9

Table 7-6 RT (Twin) Frame Unit (for RT and RQ) Parts List 4......................................... 7-10

Table 7-7 RT (Twin) Frame Unit (for RT and RQ) Parts List 5......................................... 7-11

Table 7-8 RT (Twin) Frame Unit (for RT and RQ) Parts List 6......................................... 7-13

Table 7-9 RT (Twin) Frame Unit (for RT and RQ) Parts List 7......................................... 7-14

Table 7-10 RT (Twin) Frame Unit (for RT and RQ) Parts List 8......................................... 7-15

Table 7-11 RQ (Quad) Frame Unit Parts List 1.................................................................. 7-16

Table 7-12 RQ (Quad) Frame Unit Parts List 2.................................................................. 7-18

Table 7-13 RQ (Quad) Frame Unit Parts List 3.................................................................. 7-19

Table 7-14 RQ (Quad) Frame Unit Parts List 4.................................................................. 7-21

Table 7-15 RQ (Quad) Frame Unit Parts List 5.................................................................. 7-22

Table 7-16 Front Transport Unit Parts List 1...................................................................... 7-23

Table 7-17 Front Transport Unit Parts List 2...................................................................... 7-24

Table 7-18 Transport Unit Parts List 1 ............................................................................... 7-25

Table 7-19 Transport Unit Parts List 2 ............................................................................... 7-27

Table 7-20 Transport Unit Parts List 3 ............................................................................... 7-28

Table 7-21 Rear Transport Unit for RT Frame Unit Parts List 1......................................... 7-29

Table 7-22 Rear Transport Unit for RT Frame Unit Parts List 2......................................... 7-31

Table 7-23 Rear Transport Unit for RT Frame Unit Parts List 3......................................... 7-33

Table 7-24 Rear Transport Unit for RQ Frame Unit Parts List 1 ........................................ 7-35

Table 7-25 Rear Transport Unit for RQ Frame Unit Parts List 2 ........................................ 7-37

Table 7-26 Rear Transport Unit for RQ Frame Unit Parts List 3 ........................................ 7-39

List of Tables

Page

xvii

UBA Pro RT/RQ™ Series Banknote Recycler

Table 7-27 Recycler Parts List1 ......................................................................................... 7-41

Table 7-28 Recycler Parts List2 ......................................................................................... 7-42

Table 7-29 Recycler Parts List3 ......................................................................................... 7-43

Table 7-30 Recycler Parts List4 ......................................................................................... 7-45

Table 7-31 Recycler Parts List5 ......................................................................................... 7-47

Table 7-32 Recycler Parts List6 ......................................................................................... 7-49

Table 7-33 Recycler Parts List7 ......................................................................................... 7-51

Table 7-34 Recycler Parts List8 ......................................................................................... 7-53

Table 7-35 Recycler Parts List9 ......................................................................................... 7-55

Table 7-36 Recycler Parts List10 ....................................................................................... 7-57

Table 7-37 Recycler Parts List11 ....................................................................................... 7-59

Table 7-38 Box Connect Module Parts List........................................................................ 7-60

Table 7-39 SH2 Box (400 Notes) Frame Parts List............................................................ 7-61

Table 7-40 Large Box (800 Notes) Frame Parts List ......................................................... 7-63

Table A-1 LED Error Codes................................................................................................ A-1

Table A-2 Additional Maintenance Equipment Parts List ................................................... A-4

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