JCM GLOBAL UBA Series User manual

ID =R3UBAGloBack+Pix+R.jpg
Office: [phone] Technical Support: [phone] FAX: [phone]
E-Mail: [e-mail] Web-Site: www.jcmglobal.com
© 2010, JCM American, Corporation
UBA®Series
Universal Bill Acceptor
(UBA-1x-SS & UBA-x4-SS/SU)
Operation and Maintenance Manual
(Revision 3)
JCM Part No. 960-000097R_Rev. 3

JCM is a registered trademark of JCM American Corporation. All other product names mentioned herein may be
registered trademarks or trademarks of their respective companies. Furthermore, ™, ®and © are not always mentioned
in each case throughout this publication.
REVISION HISTORY
Rev №.Date Reason for Update Comment
A 6/16/05 Initial Version
1 10/26/06 Updated Initial Version
2 12/19/07 Updated Revision 1 Version
3 2/23/10 Updated Revision 2 Version with Additional UBA14/24 & 25
Information
4
5
UBA® Series Universal Bill Acceptor (UBA-1x-SS & UBA-x4-SS/SU) Operation and Maintenance Manual

JCM Part No. 960-000097R_Rev. 3 © 2010, JCM American, Corporation
i
UBA-1x-SS & UBA-x4-SS/SU Series
Table of Contents
Page
TOC
1 GENERAL INFORMATION.................................................................................. 1-1
Model/Type Number Specifications........................................................................... 1-2
Precautions.................................................................................................................. 1-2
User Cautions............................................................................................................................1-2
UBA-10/11/12 Component Names.............................................................................. 1-3
UBA-14/24 Component Names................................................................................... 1-4
Specifications .............................................................................................................. 1-5
Technical Specifications ...........................................................................................................1-5
Environmental Specifications ....................................................................................................1-5
Electrical Specifications.............................................................................................................1-5
Structural Specifications............................................................................................................1-5
System Configuration ................................................................................................ 1-6
Primary Features......................................................................................................... 1-6
Standard Unit Dimensions..........................................................................................1-8
UBA-1x Unit Dimensions with ICB........................................................................... 1-10
UBA-x4-SS Unit Dimensions................................................................................... 1-11
UBA-x4-SU Unit Dimensions................................................................................... 1-12
Standard Cash Box Dimensions..............................................................................1-13
Large Cash Box Dimensions.................................................................................... 1-14
Country Codes........................................................................................................... 1-15
Technical Contact Information.................................................................................1-17
Americas & Oceania................................................................................................................1-17
JCM American Corporation...................................................................................................................1-17
Europe, Africa, Russia & Middle East .....................................................................................1-17
JCM Europe GmbH...............................................................................................................................1-17
UK & Ireland............................................................................................................................1-17
JCM United Kingdom Ltd......................................................................................................................1-17
Asia .........................................................................................................................................1-17
JCM Gold (HK) Ltd................................................................................................................................1-17
Japan Cash Machine Co, Limited (HQ)................................................................................................1-17
2 INSTALLATION/OPERATION............................................................................. 2-1
Installation....................................................................................................................2-1
Lock Installation .......................................................................................................... 2-2
DIP Switch Configurations .........................................................................................2-2
Connector Pin Assignments ......................................................................................2-3
Connector Pin Assignments (Continued 1)...............................................................................2-4
Connector Pin Assignments (Continued 2)...............................................................................2-5
Connector Pin Assignments (Continued 3)...............................................................................2-6
Optional Conversion Circuit Boards and Harnesses...............................................2-6
UBA 10/11/12-SS Optional Conversion Circuit Board...............................................................2-6
UBA 14/24-SS Optional Conversion Circuit Board....................................................................2-6
Optional Conversion Circuit Board Installation Procedure ........................................................2-6
Optional Conversion Board and Harness Kits...........................................................................2-7
External Interface Connection Structure for an Optional Conversion Board.............................2-7
Optional USB Connector ............................................................................................ 2-9
Jumper Configurations............................................................................................... 2-9

JCM Part No. 960-000097R_Rev. 3 © 2010, JCM American, Corporation
ii
UBA-1x-SS&UBA-x4-SS/SUSeries
Table of Contents
Continued Page
Retrieving Banknotes ..................................................................................................2-9
Clearing a Banknote Jam ..........................................................................................2-10
Cleaning/Preventive Maintenance............................................................................2-11
Available Cleaning Card ............................................................................................2-11
Card Features.......................................................................................................................................2-11
Directions For Use ................................................................................................................................2-11
UBA 10/11/12/14 & 24 Related Schematics..............................................................2-12
UBA Faceplate LED Lighting Control Circuit Schematic ........................................................ 2-12
UBA Optional Conversion Board Interface Circuit Schematic................................................ 2-12
UBA 10/11/12-SS Standard Interface Circuit Schematic ........................................................ 2-13
UBA-14-SS Interface Circuit Schematic ................................................................................. 2-14
External Input/Output Connector Circuit Schematic............................................................... 2-15
Operational Flowcharts .............................................................................................2-17
Operational Flowchart (Continued)......................................................................................... 2-18
3 COMMUNICATIONS............................................................................................3-1
Americas & Oceania................................................................................................................. 3-1
JCM American Corporation.................................................................................................................... 3-1
Europe, Africa, Russia & Middle East....................................................................................... 3-1
JCM Europe GmbH................................................................................................................................ 3-1
UK & Ireland ............................................................................................................................. 3-1
JCM United Kingdom Ltd....................................................................................................................... 3-1
Asia........................................................................................................................................... 3-1
JCM Gold (HK) Ltd................................................................................................................................. 3-1
Japan Cash Machine Co, Limited (HQ) ................................................................................................. 3-1
4 DISASSEMBLY/REASSEMBLY..........................................................................4-1
Tool Requirements.......................................................................................................4-1
Primary Unit Disassembly...........................................................................................4-1
Acceptor Unit Disassembly.........................................................................................4-1
Side and Top Cover Removal................................................................................................... 4-1
Front Access Door Removal..................................................................................................... 4-2
Opening Lever Disassembly..................................................................................................... 4-3
Circuit Board Removal.............................................................................................................. 4-3
CPU Board Removal.............................................................................................................................. 4-3
Upper Sensor Board Removal............................................................................................................... 4-4
Lower Sensor Board Removal............................................................................................................... 4-4
Transport Guides A, B, C, D, & E Disassembly........................................................................ 4-4
Transport Guide A Disassembly ............................................................................................................ 4-4
Transport Guides B & C Disassembly ...................................................................................... 4-6
Transport Guides D & E Disassembly ...................................................................................... 4-7
Sensor Board Disassembly.........................................................................................4-7
Home Centering Sensor Board Disassembly ........................................................................... 4-7
Encoder Sensor Board Disassembly........................................................................................ 4-7
Anti-Pullback Home Sensor Board Disassembly...................................................................... 4-7
Transport Unit Motors Disassembly...........................................................................4-8
Anti-Pullback Drive Motor Unit Disassembly ............................................................................ 4-8
Transport Motor Disassembly................................................................................................... 4-8
Entrance Sensor Board Removal........................................................................................................... 4-8
Exit Sensor Board Disassembly............................................................................................................. 4-9
Centering Motor Unit Disassembly ........................................................................................... 4-9

JCM Part No. 960-000097R_Rev. 3 © 2010, JCM American, Corporation
iii
UBA-1x-SS&UBA-x4-SS/SU Series
Table of Contents
Continued Page
Transport C Timing Belt
Disassembly................................................................................................................. 4-9
Transport C Timing Belt Removal .............................................................................................4-9
Transport D Solenoid Removal ...............................................................................................4-11
Cash Box Handle and Intelligent Cash Box ICB Module Unit Disassembly............................4-11
Cash Box Handle Removal...................................................................................................................4-11
ICB Module Removal............................................................................................................................4-11
Cash Box Sensor Board Removal...........................................................................................4-12
Pusher Mechanism Unit Disassembly.....................................................................................4-12
Final Timing Belt Disassembly.............................................................................. 4-12
5 WIRING DIAGRAMS............................................................................................ 5-1
UBA Primary Components Parts Diagram................................................................ 5-1
UBA-1x-SS SYSTEM WIRING DIAGRAM ................................................................... 5-3
UBA-1X-SS System Wiring Diagram (Continued 1)..................................................................5-5
UBA-14/24 System Wiring Diagram (Continued 2) ...................................................................5-7
UBA-14/24 System Wiring Diagram (Continued 3) ...................................................................5-9
6 PROGRAMMING, CALIBRATION & TEST......................................................... 6-1
Workbench Tool Requirements.................................................................................. 6-1
Software Download Preparation ................................................................................6-1
Software Downloading Procedure............................................................................6-2
Program Installation ..................................................................................................................6-2
Programming Instructions .........................................................................................................6-3
Forced Download Requirements...............................................................................................6-4
Calibration Procedures............................................................................................... 6-4
Calibration Description ..............................................................................................................6-4
Calibration Tool Requirements..................................................................................................6-4
When to Calibrate......................................................................................................................6-5
Initial Settings............................................................................................................................6-5
Adjustment Procedure...............................................................................................................6-5
UBA-USB Tool Suite Overview................................................................................... 6-7
Installing the UBA Tool Suite Application ..................................................................................6-8
Installing the UBA Device Drivers...........................................................................................................6-8
Connecting the UBA Unit ..........................................................................................................6-8
UBA USB Tool Suite Functions.................................................................................................6-9
Download................................................................................................................................................6-9
Statistics ....................................................................................................................................6-9
Sensor Adjustment....................................................................................................................6-9
7 EXPLODED VIEWS AND PARTS LISTS ............................................................ 7-1
Entire UBA-10/11/12-SS & 14/24/25-SS/SU Unit Views and Optional Parts............ 7-1
Entire UBA-10/11/12-SS Unit Parts List ....................................................................................7-2
Transport Unit Exploded Views..................................................................................7-3
Transport Unit Exploded Views (Continued 1) ..........................................................................7-4
Transport Unit Exploded Views (Continued 2) ..........................................................................7-5
Transport Unit Exploded Views (Continued 3) ..........................................................................7-6
Transport Unit Parts List............................................................................................................7-7
UBA Frame Unit Exploded View .............................................................................. 7-12
UBA-SS Cash Box Unit Exploded View .................................................................................7-14
UBA-SS Cash Box Unit Exploded View (Continued) ..............................................................7-15
UBA Cash Box Pusher Unit Mechanism Exploded View ........................................................7-16

JCM Part No. 960-000097R_Rev. 3 © 2010, JCM American, Corporation
iv
UBA-1x-SS&UBA-x4-SS/SUSeries
Table of Contents
Continued Page
Cash Box Unit Parts List......................................................................................................... 7-18
Face Unit Exploded View...........................................................................................7-22
Faceplate Unit Parts List......................................................................................................... 7-23
Optional Unit Parts List........................................................................................................... 7-23
8 INDEX................................................................................................................... 8-1
A TROUBLESHOOTING .........................................................................................A-1
Introduction .................................................................................................................A-1
Troubleshooting Overview.........................................................................................A-1
Fault Table Listings.....................................................................................................A-1
Performance Tests ......................................................................................................A-5
Choosing and Selecting Operational Tests...............................................................................A-5
No. 1 Transport Motor Forward/Reverse Rotation Test ........................................................................A-5
No. 2 Stacker Test.................................................................................................................................A-5
No. 3 Running Test ...............................................................................................................................A-6
No. 4 Anti-Pullback Mechanism Test.....................................................................................................A-8
No. 5 Centering Mechanism Test..........................................................................................................A-8
No. 6 Solenoid Test...............................................................................................................................A-9
No. 7 General Sensor Test....................................................................................................................A-9
No. 8 Bill Acceptance Test ..................................................................................................................A-11
No. 9 DIP Switch Test.........................................................................................................................A-11
LED Diagnostics Codes............................................................................................A-12
Malfunction LED Error Codes.................................................................................................A-12
Initialization LED Error Codes.................................................................................................A-14
LED Reject Codes .....................................................................................................A-15
B GLOSSARY..........................................................................................................B-1

JCM Part No. 960-000097R_Rev. 3 © 2010, JCM American, Corporation
v
UBA-1x-SS & UBA-x4-SS/SU Series
List of Figures
Page
LOF
Figure 1-1 Universal Bill Acceptor (UBA-1x-SS & UBA-x4-SS/SU)....................... 1-1
Figure 1-2 Precautionary Symbols......................................................................... 1-2
Figure 1-3 Universal Bill Acceptor (UBA-1X-SS) Major Component Parts............ 1-3
Figure 1-4 Universal Bill Acceptor (UBA-X4-SS/SU) Major Component Parts...... 1-4
Figure 1-5 UBA System Configuration................................................................... 1-6
Figure 1-6 UBA Automatic Centering Feature....................................................... 1-6
Figure 1-7 UBA Anti-Pullback Feature................................................................... 1-6
Figure 1-8 UBA Dispute Resolving Window Feature............................................. 1-7
Figure 1-9 Bill Acceptor UBA-1x-SS Complete Unit Dimensions Diagram............ 1-8
Figure 1-10 Bill Acceptor UBA-1x-SS Complete Unit Dimensions with UBA
Faceplate Diagram............................................................................... 1-9
Figure 1-11 Bill Acceptor UBA-1x-SS Complete Unit Dimensions with ICB
Diagram.............................................................................................. 1-10
Figure 1-12 Bill Acceptor UBA-x4-SS Complete Unit Dimensions Diagram.......... 1-11
Figure 1-13 Bill Acceptor UBA-x4-SU Complete Unit Dimensions Diagram.......... 1-12
Figure 1-14 Bill Acceptor Standard Cash Box Dimensions Diagram..................... 1-13
Figure 1-15 Bill Acceptor Large Cash Box Dimensions Diagram .......................... 1-14
Figure 2-1 Front Panel Dip Switch Block............................................................... 2-1
Figure 2-2 End Mounting Screw Hole Locations.................................................... 2-1
Figure 2-3 Side Mounting Screw Hole Locations................................................... 2-1
Figure 2-4 Circuit Board Mounted Red LED.......................................................... 2-1
Figure 2-5 Plate Key Lock Dimensions & Location................................................ 2-2
Figure 2-6 Key Lock Rotation Requirement........................................................... 2-2
Figure 2-7 Removing Acceptor Unit....................................................................... 2-7
Figure 2-8 Installing Optional Circuit Board........................................................... 2-7
Figure 2-9 Optional Conversion Board External Interface Connection Structure .. 2-8
Figure 2-10 Optional cc-Talk Conversion Board External Interface Connection
Structure............................................................................................... 2-8
Figure 2-11 5V DC CPU Board Bottom View........................................................... 2-9
Figure 2-12 3.3V DC CPU Board Bottom View........................................................ 2-9
Figure 2-13 Removing the Cash Box..................................................................... 2-10
Figure 2-14 Retrieving Bills.................................................................................... 2-10
Figure 2-15 Clearing an Entrance Banknote Jam.................................................. 2-10
Figure 2-17 Opening UBA Centering Mechanism.................................................. 2-10
Figure 2-18 UBA Cleaning Locations..................................................................... 2-11
Figure 2-19 JCM Waffletechnology Cleaning Card................................................ 2-11
Figure 2-20 Faceplate LED Lighting Control Circuit Schematic Diagram.............. 2-12
Figure 2-21 Optional Conversion Board Interface Circuit Schematic Diagram...... 2-12

JCM Part No. 960-000097R_Rev. 3 © 2010, JCM American, Corporation
vi
UBA-1x-SS & UBA-x4-SS/SU Series
List of Figures
Continued Page
Figure 2-22 UBA-10/11/12-SS Bill Acceptor CPU Board Schematic Diagram ...... 2-13
Figure 2-23 UBA-14-SS Bill Acceptor CPU Board Schematic Diagram ................ 2-14
Figure 2-24 External Connector Interface Circuit................................................... 2-15
Figure 2-25 Bill Acceptor Operational Flowchart (Part 1) ...................................... 2-17
Figure 2-26 Bill Acceptor Operational Flowchart (Part 2) ...................................... 2-18
Figure 4-1 Acceptor Unit Removal......................................................................... 4-1
Figure 4-2 UBA Unit Cash Box & USB Board Removal......................................... 4-1
Figure 4-3 Side and Top Cover Removal .............................................................. 4-2
Figure 4-4 Side Cover Installation Points............................................................... 4-2
Figure 4-5 Transport Cover Removal .................................................................... 4-2
Figure 4-6 Front Access Door Removal................................................................. 4-3
Figure 4-7 TR Opening Lever Disassembly........................................................... 4-3
Figure 4-8 TR CPU Board Removal ...................................................................... 4-3
Figure 4-9 Upper Sensor Board Removal.............................................................. 4-4
Figure 4-10 Lower Sensor Board Removal.............................................................. 4-4
Figure 4-11 Roller Guide Removal .......................................................................... 4-4
Figure 4-12 Stacking Motor Removal ...................................................................... 4-5
Figure 4-13 Stacking Clutch Shaft Removal............................................................ 4-5
Figure 4-14 Right Guide Mounting Screw Removals............................................... 4-5
Figure 4-15 Last Left Side Guide Mounting Screw Removal................................... 4-6
Figure 4-16 UBA Side Frame Removals.................................................................. 4-6
Figure 4-17 UBA Guide B Removal......................................................................... 4-6
Figure 4-18 Transport Guide B Removal................................................................. 4-6
Figure 4-19 Transport Guide E Removal................................................................. 4-7
Figure 4-20 Centering Home Sensor Board Removal............................................. 4-7
Figure 4-21 Encoder Sensor Board Removal.......................................................... 4-7
Figure 4-22 Anti-Pullback Sensor Board Removal .................................................. 4-7
Figure 4-23 Anti-Pullback Motor Unit Removal........................................................ 4-8
Figure 4-24 Transport Motor Unit Removal ............................................................. 4-8
Figure 4-25 Entrance Sensor Board Removal......................................................... 4-9
Figure 4-26 Exit Sensor Board Removal ................................................................. 4-9
Figure 4-27 Centering Motor Unit Removal............................................................. 4-9
Figure 4-28 Timing Belts Removal........................................................................... 4-9
Figure 4-29 Mover Gear #1 & #2 Removal............................................................ 4-10
Figure 4-30 Pulley Shaft Removals ....................................................................... 4-10
Figure 4-31 Mover Worm Gear Shaft Removal ..................................................... 4-10
Figure 4-32 Transport Drive Shaft Removal.......................................................... 4-10
Figure 4-33 Drive Belt Removal............................................................................. 4-11
Figure 4-34 Transport Guide D Solenoid Removal................................................ 4-11

JCM Part No. 960-000097R_Rev. 3 © 2010, JCM American, Corporation
vii
UBA-1x-SS & UBA-x4-SS/SU Series
List of Figures
Continued Page
Figure 4-35 Cash Box Handle Removal ................................................................ 4-11
Figure 4-36 ICB Module Removal.......................................................................... 4-11
Figure 4-37 Cash Box Sensor Removal ................................................................ 4-12
Figure 4-38 Pusher Mechanism Unit Removal ...................................................... 4-12
Figure 4-39 Pusher Mechanism Separation .......................................................... 4-12
Figure 4-40 Cover Roller Removal ........................................................................ 4-12
Figure 4-41 Timing Belt Removal Access.............................................................. 4-13
Figure 4-42 Timing Belt Removal .......................................................................... 4-13
Figure 5-1 Universal Bill Acceptor (UBA) Primary Components............................ 5-1
Figure 5-2 UBA-10-SS Bill Acceptor System Wiring Diagram............................... 5-3
Figure 5-3 UBA-11/12-SS Bill Acceptor System Wiring Diagram .......................... 5-5
Figure 5-4 UBA-14-SS & UBA-24-SS/SU External Connector Interface Circuit
Wiring Diagram..................................................................................... 5-7
Figure 5-5 UBA-14/24 Optional Conversion Board Interface Circuit Wiring
Diagram................................................................................................ 5-9
Figure 6-1 Download USB Cable Requirement..................................................... 6-1
Figure 6-2 Required Download Workbench Tools................................................. 6-1
Figure 6-3 UBA DIP Switch & Port Location.......................................................... 6-2
Figure 6-4 Initial Setup Screen .............................................................................. 6-2
Figure 6-5 Customer Information Screen............................................................... 6-2
Figure 6-6 Destination Folder Screen.................................................................... 6-2
Figure 6-7 Ready to Install Screen ........................................................................ 6-3
Figure 6-8 Software Installing Screen.................................................................... 6-3
Figure 6-9 Installation Finished Screen ................................................................. 6-3
Figure 6-10 Initial Program Installation Screen........................................................ 6-3
Figure 6-11 PC Browse Screen............................................................................... 6-4
Figure 6-12 Installation Complete Screen................................................................ 6-4
Figure 6-13 Required Calibration Workbench Tools................................................ 6-4
Figure 6-14 Opened UBA_ADJTOOL File Screen................................................... 6-5
Figure 6-15 COM Port Selection Screen ................................................................. 6-5
Figure 6-16 White Reference Test Screen .............................................................. 6-5
Figure 6-17 Black Reference Test Screen............................................................... 6-5
Figure 6-18 White Test Paper Insertion Request..................................................... 6-6
Figure 6-19 Black Test Paper Insertion Request..................................................... 6-6
Figure 6-20 Set UV Reference Test Screen............................................................ 6-6
Figure 6-21 UV Test Paper Insertion Request......................................................... 6-6
Figure 6-22 Remove UV Reference Test Screen.................................................... 6-6
Figure 6-23 MAG HEAD Adjustment Dialog Screen................................................ 6-7
Figure 6-24 MAG HEAD Adjustment Successful Screen......................................... 6-7

JCM Part No. 960-000097R_Rev. 3 © 2010, JCM American, Corporation
viii
UBA-1x-SS & UBA-x4-SS/SU Series
List of Figures
Continued Page
Figure 6-25 UBA-USB Tool Suite Opening Screen ................................................. 6-8
Figure 6-26 UBA-USB Driver Install Screen............................................................ 6-8
Figure 6-27 Re-Opened UBA-USB Tool Suite Screen ........................................... 6-8
Figure 6-28 UBA-USB Tool Suite Standard Screen ................................................ 6-9
Figure 6-29 UBA Downloader Program Screen....................................................... 6-9
Figure 6-30 UBA-USB Tool Suite ACCLoad Screen ............................................... 6-9
Figure 6-31 UBA-USB Tool Suite Sensor Adjustment Screen................................. 6-9
Figure 7-1 Entire UBA-10/11/12-SS & 14/24/25-SS/SU Units, Accessory &
Optional Part Exploded Views.............................................................. 7-1
Figure 7-2 UBA Transport Cover Assembly Exploded View (Part 1)..................... 7-3
Figure 7-3 UBA Transport Unit Exploded View (Part 2)......................................... 7-4
Figure 7-4 UBA Transport Unit Exploded View (Part 3)......................................... 7-5
Figure 7-5 UBA Transport Unit Exploded View (Part4).......................................... 7-6
Figure 7-6 Frame Unit Exploded View................................................................. 7-12
Figure 7-7 UBA-SS Standard Cash Box Exploded View (Part 1)........................ 7-14
Figure 7-8 UBA-SS Large Cash Box Exploded View (Part 2).............................. 7-15
Figure 7-9 UBA Cash Box Unit Pusher Mechanism Exploded View.................... 7-16
Figure 7-10 Face Unit Exploded View ................................................................... 7-22