Jcm global Uba-rc series User manual

website: http://www.jcmglobal.com

UBA-RC™Series

Banknote Recycler

Operation and Maintenance



Manual

(Revision 3)

P/N 960-100928R_Rev. 3 {EDP #192692}

Issue #4088-SME-01-03

This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the JAPAN

CASH MACHINE CO., LTD. (hereinafter referred to as “JCM”) under Japanese laws and other foreign countries. 

This Manual contains many copyrighted, patented, or properly registered equipment items manufactured by JCM, that

are prohibited and illegal to duplicate, replicate, copy in whole, or in part, without the express authorization by JCM with

the following exceptions:

1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service 

maintenance of the product, or technical service personnel education as required; and

2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general. 

JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items 

thereto without notice regarding the product or its related products.

JCM is a registered trademark of JAPAN CASH MACHINE CO., LTD. All other product names mentioned herein may be

registered trademarks or trademarks of their respective companies. Furthermore, ™, ®and © are not always mentioned

in each case throughout this publication.

UBA-RC™ Series Banknote Recycler Operation and Maintenance Manual

International Compliance

• RoHS Directives

• UL & c-UL Marks

• CE Mark

• CB Scheme

• FCC Directives

Electrical Current Symbol

Direct Current: indicates Direct Current values on product labels.

REVISION HISTORY

Rev No.Date Reason for Update Comment

A 10/24/11 Initial Version

1 12/30/13 Specification, Exploded View, Parts Lists and Copyright changes

per JCM Engineering and Technical Support recommendations

2 9/16/15 Updated Product Descriptions, Parts Lists

3 2/7/18 Updated Product Descriptions in Section 1 and updated Parts Lists

in Section 7

or or or or

File No. E142330, Subscriber 857947001, Vol. 2

JPULA-03913

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not

cause harmful interference, and (2) this device must accept any interference received, including interference that may cause

undesired operation.

Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the

FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.

This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the

instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not

occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be

determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the

following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

Issue #4088-SME-01-03

UBA-RC™ Series

Banknote Recycler

Table of Contents

Page

1 GENERAL INFORMATION ................................................................................. 1-1

Description .................................................................................................................. 1-1

UBA-RC Unit Assembly ............................................................................................. 1-1

Model Descriptions .................................................................................................... 1-2

Type Descriptions ....................................................................................................... 1-2

Software Descriptions ................................................................................................ 1-2

Precautions ................................................................................................................. 1-2

User Cautions ...........................................................................................................................1-3

Installation Cautions ..............................................................................................................1-3

Mounting, Dismounting & Transportation ...............................................................................1-3

Preventive Maintenance ............................................................................................. 1-3

Banknote Fitness Requirements ..............................................................................................1-4

Banknote Storage Requirements .............................................................................................1-4

Primary Features ........................................................................................................ 1-4

Component Names ..................................................................................................... 1-5

Specifications ............................................................................................................. 1-6

Technical Specifications ...........................................................................................................1-6

Environmental Specifications ..................................................................................................1-7

Electrical Specifications ............................................................................................................1-7

Structural Specifications ...........................................................................................................1-7

Unit Dimensions ......................................................................................................... 1-8

Entire Unit Outside Dimensions ...............................................................................................1-8

Entire Unit Outside Dimensions (Continued) ............................................................................1-9

Technical Contact Information ................................................................................ 1-10

Americas ................................................................................................................................1-10

JCM American .....................................................................................................................1-10

Europe, Middle East, Africa & Russia ....................................................................................1-10

JCM Europe GmbH .............................................................................................................1-10

UK & Ireland ...........................................................................................................................1-10

JCM Europe (UK Office) ......................................................................................................1-10

Asia and Oceania ...................................................................................................................1-10

JCM Gold (HK) Ltd. .............................................................................................................1-10

JAPAN CASH MACHINE CO., LTD.(HQ) ............................................................................1-10

2 INSTALLATION .................................................................................................. 2-1

Installation Procedure ................................................................................................ 2-1

Cable Interconnection ................................................................................................ 2-2

DIP Switch Configuration .......................................................................................... 2-2

Jumper Configurations .............................................................................................. 2-2

Connector Pin Assignments ..................................................................................... 2-3

Connector Pin Assignments (Continued) .................................................................................2-4

Connector Pin Assignments (Continued) .................................................................................2-5

Preventive Maintenance ............................................................................................. 2-6

Restoring Banknotes ................................................................................................................2-6

Restoring Banknotes using the UBA Transport Unit ..............................................................2-6

Table of Contents

Page

UBA-RC™ Series Banknote Recycler

Restoring Banknotes Directly into the Recycler Unit ............................................................. 2-6

Retrieving Banknotes ................................................................................................ 2-6

Sending Retrieved Banknotes to the Cash Box ....................................................................... 2-6

Sending Retrieved Banknotes to the Cash Box by Command ................................................ 2-6

Retrieving Banknotes Directly ..................................................................................................2-6

Dispense Settings ...................................................................................................... 2-7

Clearing a Banknote Jam .......................................................................................... 2-7

Cleaning Procedure ................................................................................................................. 2-7

Sensor Cleaning Procedure .................................................................................................. 2-7

Sensor and Roller Locations ..................................................................................... 2-9

Standard Interface Circuit Schematics ................................................................... 2-10

Operational Flowcharts .............................................................................................2-11

Operational Flowcharts (Continued 1) ................................................................................... 2-12

Operational Flowcharts (Continued 2) ................................................................................... 2-13

Operational Flowcharts (Continued 3) ................................................................................... 2-14

Operational Flowcharts (Continued 4) ................................................................................... 2-15

Operational Flowcharts (Continued 5) ................................................................................... 2-16

Operational Flowcharts (Continued 6) ................................................................................... 2-17

Operational Flowcharts (Continued 7) ................................................................................... 2-18

3 COMMUNICATIONS ........................................................................................... 3-1

Americas .................................................................................................................................. 3-1

JCM American ....................................................................................................................... 3-1

Europe, Middle East, Africa & Russia ...................................................................................... 3-1

JCM Europe GmbH ............................................................................................................... 3-1

UK & Ireland ............................................................................................................................ 3-1

JCM Europe (UK Office) ........................................................................................................ 3-1

Asia and Oceania .................................................................................................................... 3-1

JCM Gold (HK) Ltd. ............................................................................................................... 3-1

JAPAN CASH MACHINE CO., LTD.(HQ) .............................................................................. 3-1

4 DISASSEMBLY/REASSEMBLY ......................................................................... 4-1

Tool Requirements ..................................................................................................... 4-1

Power Source Board Removal .................................................................................. 4-1

Lifter Motor Encoder Board Assy Removal ............................................................. 4-1

Recycler CPU Board Assy Removal ......................................................................... 4-2

Emission Side Double Note Sensor Removal ......................................................... 4-2

Lifter Motor Assy Removal ........................................................................................ 4-3

Upper & Lower Full Sensor PT/Upper & Lower End Sensor LED Removal .......... 4-3

Upper & Lower Full Sensor LED/Upper & Lower End Sensor PT/

Lifter Home Position Sensor LED & PT Removal .................................................... 4-4

Upper & Lower Flapper Pusher Lever Solenoid Removal ...................................... 4-5

Flapper Open/Close Circuit Board Removal ............................................................ 4-5

Banknote Transaction Sensor/Transport Unit Encoder Board & 

Double Note Sensor PT Removal ............................................................................. 4-6

Banknote Transaction Sensor & Box Sensor Board Removal ............................... 4-6

Recycler Encoder Board Removal ............................................................................ 4-7

Upper & Lower Recycler Transport Motor Assy Removal ...................................... 4-7

Timing Belt Removal .................................................................................................. 4-8

iii

Page

UBA-RC™ Series Banknote Recycler

Table of Contents

Pick Roller Removal ................................................................................................... 4-8

Feed Roller Removal .................................................................................................. 4-9

Impeller and Stop Roller Removal .......................................................................... 4-10

O-Ring (Pusher Plate) Removal .............................................................................. 4-11

Roller Timing Belt and O-Ring Removal ................................................................ 4-11

Pusher Plate Re-installation ...................................................................................................4-12

5 WIRING DIAGRAMS ........................................................................................... 5-1

Entire System Wiring Diagram .................................................................................. 5-1

Transport Unit & Frame Unit Wiring Diagram (Partial) ............................................ 5-2

Frame Unit Wiring Diagram (Partial) ........................................................................................5-3

6 PERFORMANCE TESTS .................................................................................... 6-1

Download and Installation Workbench Tool Requirements ................................... 6-1

JCM Tool Suite Standard Edition Installation .......................................................... 6-1

JCM Tool Suite Standard Edition .............................................................................. 6-3

Firmware Download Procedure ................................................................................. 6-3

Calibration ................................................................................................................... 6-5

When to Calibrate .....................................................................................................................6-5

Calibration Tool Requirements .................................................................................................6-5

UBA-RC Reference Paper .......................................................................................................6-5

Placing the Reference Paper ...................................................................................................6-5

Calibration and Testing Program ..............................................................................................6-5

Sensor Calibration and Performance Testing ...........................................................................6-5

Model Information Confirmation ...............................................................................................6-8

Reading the Model Information ................................................................................................6-9

Reading the UBA-RC Maintenance Tool Version .....................................................................6-9

Individual Calibration and Performance Test ........................................................ 6-10

Sensor Test Screen ................................................................................................................6-10

Individual Calibration ..............................................................................................................6-10

Load Sensor Data ................................................................................................................6-10

Double Note Detection Sensor Calibration ..........................................................................6-10

RC Full Sensor Button Calibration ....................................................................................... 6-11

Individual Performance Test ................................................................................................... 6-11

Get All Sensor State ...........................................................................................................6-13

Performance Test without a PC ............................................................................... 6-14

Performance Test without PC Procedure ...............................................................................6-15

Banknote Acceptance Test ..................................................................................................6-15

7 EXPLODED VIEWS AND PARTS LISTS ........................................................... 7-1

Entire UBA-RC Unit Exploded View .......................................................................... 7-1

Entire UBA-RC Unit Parts List ..................................................................................................7-2

UBA-RC Frame Unit 1 Exploded View ...................................................................... 7-3

UBA-RC Frame Unit 1 Parts List ..............................................................................................7-4

UBA-RC Frame Unit 2 Exploded View ...................................................................... 7-5

UBA-RC Frame Unit 2 Parts List ..............................................................................................7-6

UBA-RC Frame Unit 3 Exploded View ...................................................................... 7-7

UBA-RC Frame Unit 3 Parts List ..............................................................................................7-8

UBA-RC Frame Unit 4 Exploded View ...................................................................... 7-9

UBA-RC Frame Unit 4 Parts List ............................................................................................7-10

UBA-RC Frame Unit 5 Exploded View .................................................................... 7-11

Table of Contents

Page

UBA-RC™ Series Banknote Recycler

UBA-RC Frame Unit 5 Parts List ........................................................................................... 7-12

UBA-RC RC Space 1 Exploded View ...................................................................... 7-13

UBA-RC RC Space 1 Parts List ............................................................................................. 7-14

UBA-RC RC Space 2 Exploded View ...................................................................... 7-15

UBA-RC RC Space 2 Parts List ............................................................................................. 7-15

UBA-RC RC Space 3 Exploded View ...................................................................... 7-16

UBA-RC RC Space 3 Parts List ............................................................................................. 7-17

UBA-RC RC Space 4 Exploded View ...................................................................... 7-18

UBA-RC RC Space 4 Parts List ............................................................................................. 7-19

UBA-RC RC Space 5 Exploded View ...................................................................... 7-20

UBA-RC RC Space 5 Parts List ............................................................................................. 7-21

UBA-RC Rear Transport Assembly 1 Exploded View ........................................... 7-22

UBA-RC Rear Transport Assembly 1 Parts List .................................................................... 7-22

UBA-RC Rear Transport Assembly 2 Exploded View ........................................... 7-23

UBA-RC Rear Transport Assembly 2 Parts List .................................................................... 7-24

UBA-RC Rear Transport Assembly 3 Exploded View ........................................... 7-25

UBA-RC Rear Transport Assembly 3 Parts List .................................................................... 7-26

UBA-RC Rear Transport Assembly 4 Exploded View ........................................... 7-27

UBA-RC Rear Transport Assembly 4 Parts List .................................................................... 7-28

UBA-RC Rear Transport Assembly 5 Exploded View ........................................... 7-29

UBA-RC Rear Transport Assembly 5 Parts List .................................................................... 7-30

UBA-RC Rear Transport Assembly 6 Exploded View ........................................... 7-31

UBA-RC Rear Transport Assembly 6 Parts List .................................................................... 7-32

WBA-SH2 Cash Box Exploded View 1 .................................................................... 7-33

WBA-SH2 Cash Box Parts List 1 ........................................................................................... 7-33

WBA-SH2 Cash Box Exploded View 2 .................................................................... 7-34

WBA-SH2 Cash Box Parts List 2 ........................................................................................... 7-35

WBA-SH2 Cash Box Exploded View 3 .................................................................... 7-36

WBA-SH2 Cash Box Parts List 3 ........................................................................................... 7-36

WBA-SH2 Cash Box Exploded View 4 .................................................................... 7-37

WBA-SH2 Cash Box Parts List 4 ........................................................................................... 7-38

WBA-SH2 Cash Box Exploded View 5 .................................................................... 7-39

WBA-SH2 Cash Box Parts List 5 ........................................................................................... 7-40

UBA-RC Large Cash Box Frame Unit Exploded View ........................................... 7-42

UBA-RC Large Cash Box Frame Unit Parts List .................................................................... 7-42

Optional Lock Unit Exploded View ......................................................................... 7-43

Optional Lock Unit Parts List ..................................................................................................7-44

8 INDEX .................................................................................................................. 8-1

A TROUBLESHOOTING ........................................................................................ A-1

Introduction ................................................................................................................A-1

Troubleshooting Overview .......................................................................................................A-1

Malfunction LED Error Codes .................................................................................................. A-1

LED Indicator Conditions .........................................................................................................A-1

UBA-RC Recycler Unit Width and Length Guide Replacement 

Procedure ....................................................................................................................A-4

Length Guide Replacement ..................................................................................................... A-4

Length Guide Installation .........................................................................................................A-4

Width Guide Replacement ....................................................................................................... A-5

Page

UBA-RC™ Series Banknote Recycler

Table of Contents

Maintenance Equipment Requirements ...................................................................A-6

Additional UBA-RC Maintenance Equipment .......................................................................... A-6

Reference Paper Handling ...................................................................................................... A-6

B GLOSSARY .........................................................................................................B-1

THIS PAGE INTENTIONALLY LEFT BLANK

UBA-RC™ Series Banknote Recycler Table of Contents

vii

UBA-RC™ Series

Banknote Recycler

List of Figures

Page

Figure 1-1 UBA-RC Unit Assembly ........................................................................ 1-1

Figure 1-2 Precautionary Symbols ......................................................................... 1-2

Figure 1-3 Unacceptable Banknotes ...................................................................... 1-4

Figure 1-4 Banknote Storage Insertion Cautions ................................................... 1-4

Figure 1-5 UBA-RC Component Names ................................................................ 1-5

Figure 1-6 UBA-RC Banknote Recycler Standard Unit with Bezel 

Outside Dimensions .............................................................................. 1-8

Figure 1-7 UBA-RC Banknote Recycler Standard Unit with Bezel, 

Lock Unit and Outside Dimensions ....................................................... 1-8

Figure 1-8 UBA-RC Banknote Recycler Standard Unit with Bezel 

Outside Dimensions .............................................................................. 1-9

Figure 1-9 UBA-RC Banknote Recycler Standard Unit with Bezel, 

Lock Unit and Outside Dimensions ....................................................... 1-9

Figure 2-1 M4 Screws Locations (Right/Left) ......................................................... 2-1

Figure 2-2 M4 Screws Locations (Rear & Bottom) ................................................. 2-1

Figure 2-3 Cable Interconnection ........................................................................... 2-2

Figure 2-4 UBA CPU Circuit Board Bottom View ................................................... 2-2

Figure 2-5 Banknote Restoration Methods ............................................................ 2-6

Figure 2-6 Retrieving Recycler Banknotes ............................................................. 2-6

Figure 2-7 Clearing a Banknote Jam 1 .................................................................. 2-7

Figure 2-8 Clearing a Banknote Jam 2 .................................................................. 2-7

Figure 2-9 Sensor and Roller Cleaning .................................................................. 2-8

Figure 2-10 UBA-RC Sensor, Roller and Belt Cleaning Locations .......................... 2-9

Figure 2-11 UBA-RC Photo-Coupler Circuit Interface Schematic Diagram ........... 2-10

Figure 2-12 UBA-RC RS232C Circuit Interface Schematic Diagram ..................... 2-10

Figure 2-13 UBA-RC Bezel Circuit Interface Schematic Diagram ......................... 2-10

Figure 2-14 UBA-RC Operational Flowchart (Primary Sequence) ......................... 2-11

Figure 2-15 UBA-RC Operational Flowchart (Validation) ....................................... 2-12

Figure 2-16 UBA-RC Operational Flowchart (Validation Retry) ............................. 2-13

Figure 2-17 UBA-RC Operational Flowchart (Stacking/Recycle Unit) ................... 2-14

Figure 2-18 UBA-RC Operational Flowchart (Stacking/Cash Box) ........................ 2-15

Figure 2-19 UBA-RC Operational Flowchart (Dispensing) ..................................... 2-16

Figure 2-20 UBA-RC Operational Flowchart (Abnormal Banknote Detection 

when Dispensing) ............................................................................... 2-17

Figure 2-21 UBA-RC Operational Flowchart (Retrieving) ...................................... 2-17

Figure 2-22 UBA-RC Operational Flowchart (Retrieving to Cash Box) .................. 2-18

Figure 4-1 Power Source Circuit Board Removal .................................................. 4-1

Figure 4-2 Lifter Motor Encoder Circuit Board Assembly Removal ........................ 4-2

Figure 4-3 Connector & Harness Removals .......................................................... 4-2

Figure 4-4 Recycler CPU Circuit Board Removal .................................................. 4-2

Figure 4-5 Emission Side Double Note Sensor Removal ...................................... 4-3

List of Figures

viii

Page

UBA-RC™ Series Banknote Recycler

Figure 4-6 Lifter Motor Bracket Removal ................................................................ 4-3

Figure 4-7 Lifter Motor Assy Removal .................................................................... 4-3

Figure 4-8 Rear Frame & Middle Frame Removal ................................................. 4-3

Figure 4-9 Rear Transport Assy Removal .............................................................. 4-4

Figure 4-10 Left Frame Plate Removal .................................................................... 4-4

Figure 4-11 Frame Guide 4 Removal ....................................................................... 4-4

Figure 4-12 Full Sensor PTs and End Sensor LEDs Removal ................................. 4-4

Figure 4-13 Frame Guide 3 Removal ....................................................................... 4-4

Figure 4-14 Full Sensor LEDs, End Sensor PTs and Lifter Home Position 

Sensor LED/PT Removal ...................................................................... 4-5

Figure 4-15 Upper & Lower Flapper Pusher Lever Solenoid Removal .................... 4-5

Figure 4-16 Flapper Open/Close Circuit Board Removals ....................................... 4-6

Figure 4-17 Banknote Transaction Sensor/ Transport Unit Encoder 

Circuit Board & Double Note Sensor Removal ..................................... 4-6

Figure 4-18 Banknote Transaction Sensor & Box Detection 

Circuit Board Removal .......................................................................... 4-6

Figure 4-19 Recycler Encoder Circuit Board Removal ............................................. 4-7

Figure 4-20 Gear & Shaft Removal .......................................................................... 4-7

Figure 4-21 Recycler Transport Motors Removal ..................................................... 4-7

Figure 4-22 Rear Transport Upper Frame & Shaft Removal .................................... 4-8

Figure 4-23 Timing Belt Cover Removals ................................................................. 4-8

Figure 4-24 Timing Belt/Pulley Removal .................................................................. 4-8

Figure 4-25 RC Centering Guide Removal ............................................................... 4-9

Figure 4-26 End Lever Removal ............................................................................... 4-9

Figure 4-27 Pick Roller Removal .............................................................................. 4-9

Figure 4-28 RC Transport Race Removal ................................................................ 4-9

Figure 4-29 Transport Race Shaft Removal ............................................................. 4-9

Figure 4-30 Feed Roller Removal .......................................................................... 4-10

Figure 4-31 Flapper Removals ............................................................................... 4-10

Figure 4-32 Spring Removals ................................................................................. 4-10

Figure 4-33 Impeller Shaft Removals ..................................................................... 4-10

Figure 4-34 Impeller & Stop Roller Removal .......................................................... 4-11

Figure 4-35 Pusher Mechanism Removal .............................................................. 4-11

Figure 4-36 O-Ring Removals ................................................................................ 4-11

Figure 4-37 Pusher Plate Removal ........................................................................ 4-11

Figure 4-38 Pusher Drive Gear Removal ............................................................... 4-12

Figure 4-39 Pusher Timing Belt Removal 1 ............................................................ 4-12

Figure 4-40 Pusher Timing Belt Replacement ........................................................ 4-12

Figure 4-41 Pusher Timing Belt Removal 2 ............................................................ 4-12

Figure 4-42 Pulley & O-Ring Removal ................................................................... 4-12

Figure 4-43 Pusher Plate Removal ........................................................................ 4-12

Figure 5-1 UBA-RC Entire System Wiring Diagram (24V) ..................................... 5-1

Figure 5-2 UBA-RC Transport Unit/Frame Unit System Wiring Diagram (Part 1) .. 5-2

Figure 5-3 UBA-RC Frame Unit System Wiring Diagram (Part 2) .......................... 5-3

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