Jenn-Air JA460 Manual

JA460/JA580 ASSEMBLY PROCEDURES
Tools Required: Knife or scissors, 7/16 (11mm) wrench, 11/16” (17 mm) flat or adjustable wrench,
Phillips or #2 Robertson (square) screwdriver.
Step 1: Unpack carton
Cut the strapping on the package, then lift off the carton cap. Remove the sleeve by lifting it straight
over the top of the Barbecue. Remove and unpack the enclosed parts boxes. Remove any protective
covering from stainless steel parts. Page 1
Box
#
1
Box
#
2
Box
#
3
(JA460)
(JA580)
Box
#
4
50001508 10/02 Rev.0
Eng

Step 2: Install Casters
Materials Required: (4) casters.
Alternately prop up each end of the grill with a
block of wood or other solid item. Position the
caster stem to the threaded boss in the corners of
the bottom panel, and tighten as far as possible
by hand. Tighten fully with a 11/16” (17mm)
wrench.
JA460/JA580 ASSEMBLY
Page 2
Step 3: Attach Shelf Supports
Required: (2) left Shelf Supports, (2) Right Shelf Supports, (8) 1/4”-20 x 5/8” Hex bolts, (8) 1/4” washers.
Attach a Left and Right Shelf Support to the right side of the grill base with (2) bolts and washers each.
Tighten with a 7/16” (11 mm) wrench. Repeat for left side.
(8) 1/4”-20 x 5/8” Hex bolts,
(8) 1/4” washers
Caster 6 to 8"

Step 4: Attach Front and Side shelves
Materials Required: (2) Side Shelves, (1) Left and (1) Right Front Shelf, (2) shelf inserts,
(6) #10 x 1/2” bolts, (6) #10 locknuts, (Fig. 4a).
Hook the left and right front shelves over the
corresponding front shelf supports, push towards
the grill base. Attach to the bottom of the control
console with (1) bolt and (1) nut each.
JA460/JA580 ASSEMBLY
Page 3
Assemble the side shelves to the shelf supports
by positioning them half way over the supports,
then sliding them towards the base, while pushing
down firmly on the front edge. The slots at the
front edge of the shelf should align with the tabs
at the back of the shelf supports (Fig. 4b). Tap the shelf lightly to
fully engage the slot and tab if necessary. Once aligned, fasten
with a nut and bolt to the underside of the supports.
Place shelf inserts into each shelf. (Fig. 4c).
(6) #10-24 Lock Nut
(6) #10-24 x 1/4” Bolt
Fig. 4a
Fig. 4b
Fig. 4c
Slot
Tab
View
Rotated 90º
2
1

Step 6: Remove Packing Tape, Assemble Grease Cup
Required: (1) Grease Cup.
Remove the shipping tape from the grease pan and base assembly (from inside the grill) (Fig. 6a), and from
the warming rack. For model JA580, remove the tape from the front pullout drawer.
Install a grease cup into the hole in the upper base panel (Fig. 6b). Ensure the opening in the grease pan is
positioned above the cup.
Page 4
JA460/JA580 ASSEMBLY
Step 5: Attach Door Handles and
Control Knobs
Required: Door Handle(s), Control Knobs (4/5),
and bolts.
Attach door handle(s) to the front door(s) with
bolts provided.
Push the Control Knobs onto the valve stems,
ensuring the flats in the stems are aligned to
those in the knobs.
Fig. 6a
Fig. 6b

Page 5
JA460/JA580 ASSEMBLY
Step 7: Install Internal Components
Required: 4 (or 5 for JA580) Sear Plates, 3 (or 4 for JA580) Cooking Grates, Warming Rack.
Place the sear plates into the base unit
ensuring that the edges with the “finger
holes” face the grill front. Position the
cooking grates into the base with the
finger holes facing the front. These
may be turned over to provide a flat
surface for delicate foods. Set the
warming rack into the two supports in the
ends of the rear lid. For Model JA580:
To use the rotisserie smoker box, remove
the warming rack, and sit the box and lid
on top of the rotisserie housing.
Step 8: Install the LP Cylinder (LP Models Only - Cylinder Not Included)
Required: LP Gas Cylinder.
NOTE: Refer to the User’s Manual for the cylinder
filling requirements, regulator attachment, and leak
testing procedures, before lighting the grill.
Insert the propane (LP) cylinder into the hole provided
into the bottom panel. Connect the cylinder to the
regulator.
Cooking
grates (3/ 4)
Sear
plates (4/ 5) Warming
rack (1)
Finger
hole
Step 9: Side Burner Installation (Model JA580)
See Assembly Instructions Included with the Side Burner Kit.

Page 6
JA460 ASSEMBLY DRAWING & PARTS LIST
ITEM QTY PART # DESCRIPTION
1 1 50001074 CABINET BOTTOM ASSY–460
2 1 50000974 CABINET END LEFT
3 1 50000976 DOOR–460
4 1 50000978 CABINET END RIGHT
5 1 50001076 PANEL-BACK – 460
6 1 50000975 CABINET TOP–460
7 1 50000797 DRAWER SUPPORT RIGHT
8 1 50000798 DRAWER SUPPORT LEFT
9 1 50000822 GREASE PAN 460
10 1 50000983 CABINET END–WRAP
11 1 50001167 BASE ASSEMBLY – 460
12 1 50000848 CONSOLE–460
13a 1 50000801 VALVE ASSEMBLY LP–460
13b 1 50000850 VALVE ASSEMBLY NAT–460
14 4 50000835 BURNER MAIN
15 4 50000892 BURNER GASKET MAIN
16 1 50000879 FLASH TUBE – 460
17 2 50000431 ELECTRODE MAIN SHORT
18 2 50000523 ELECTRODE MAIN LONG
19 4 50000809 CASTER
20 2 50000820 SHELF SUPPORT LEFT
21 2 50000821 SHELF SUPPORT RIGHT
22 1 50000984 SHELF FRONT S/S RIGHT
23 1 50000986 SHELF FRONT S/S LEFT
24 1 50000816 IGNITOR MODULE – 460
25 4 50001328 CONTROL KNOB
26 2 50000824 SHELF TOP
27 2 50000826 SHELF INSERT
28 1 50001537 LID ASSEMBLY REAR – 460
29 4 50000877 HEAT PLATE ENAMEL
30 1 50000802 WARMING RACK – 460
31 1 50000313 HANDLE DOOR
32 3 50001027 COOK GRATE
33 4 50000177 LID BUMPER
34 1 50000804 REGULATOR–LP
35 1 50000355 PIVOT PIN AND BOLT SET (2)
36 1 50001057 LID ASSEMBLY FRONT – 460
37 1 50000967 TEMPERATURE GAUGE
38 1 50000915 CONNECTOR HOSE– NATURAL
39 1 50000198 12’ HOSE –NATURAL
40 4 50001327 BEZEL
ITEM QTY PART # DESCRIPTION
39
38
36
37
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18 17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
40

JA580 ASSEMBLY DRAWING & PARTS LIST
Page 7
ITEM QTY PART # DESCRIPTION
1 1 50001075 CABINET BOTTOM ASSY –580
2 1 50000974 CABINET END LEFT
3 1 50000978 CABINET END RIGHT
4 1 50000979 CABINET TOP -580
5 2 50000980 DOOR -580
6 2 50000983 CABINET END WRAP
7 1 50000797 DRAWER SUPPORT RIGHT
8 1 50000798 DRAWER SUPPORT LEFT
9 1 50001177 BASE ASSEMBLY -580
10 1 50001538 LID ASSEMBLY REAR -580
11 1 50001085 CONSOLE –580
12 4 50000809 CASTER
13a 1 50001098 VALVE ASSEMBLY LP –580
13b 1 50001086 VALVE ASSEMBLY NAT –580
14 5 50000835 BURNER MAIN
15 1 50000808 IGNITOR MODULE -580
16 1 50001011 PUSHBUTTON
17 1 50001014 WIRE 10” POSITIVE
18 1 50001015 WIRE 10”NEGATIVE
19 5 50000892 BURNER GASKET MAIN
20 2 50000431 ELECTRODE MAIN SHORT
21 3 50000523 ELECTRODE MAIN LONG
22 1 50000880 FLASH TUBE -580
23 1 50000898 FRONT DRAWER ASSEMBLY
24 1 50000823 GREASE PAN -580
25 5 50001328 CONTROL KNOB
26 1 50000804 REGULATOR –LP
27 2 50000820 SHELF SUPPORT LEFT
28 2 50000821 SHELF SUPPORT RIGHT
29 1 50000984 SHELF FRONT S/S RIGHT
30 1 50000986 SHELF FRONT S/S LEFT
31 2 50000824 SHELF TOP
32a 1 50001036 SIDE BURNER ASSEMBLY -LP
32b 1 50001032 SIDE BURNER ASSEMBLY -NAT
33 2 50000826 SHELF INSERT
34 2 50000313 HANDLE DOOR
35 5 50000777 HEAT PLATE S/S
36 1 50000889 WARMING RACK –580
37 1 50000355 PIVOT PIN AND BOLT SET (2)
38 6 50000177 LID BUMPER
39 1 50001077 REAR PANEL LOWER -580
40 4 50001027 COOK GRATE
41 1 50001093 LID ASSEMBLY FRONT -580
42 1 50000967 TEMPERATURE GAUGE
43 1 50000915 CONNECTOR HOSE –NATURAL
44 1 50000198 12’ HOSE –NATURAL
45 5 50001327 BEZEL
ITEM QTY PART # DESCRIPTION
37
34 44
43
6
39
40
41
38
36
35
33
32
31
30
29
28
27
26
24
23
22
21
20
19
18
17 16
15
14
13
12
11
10
9
8
7
5
4
3
2
1
25 45 42

CFM Harris Systems
3501 W. Howard Street
Skokie, IL 60076-4012 USA
Phone: [phone] • Fax: [phone]
“Jenn-Air is a trademark of Maytag Corporation and is used under license to Lowe’s Companies, Inc.”
50001508 10/02 Rev.0
Eng