Jet HBS-1018W Service manual

Operating Instructions and Parts Manual
Horizontal Band Saw
Models HBS-916W; HBS-1018W
WALTER MEIER (Manufacturing) Inc.
427 New Sanford Road
LaVergne, Tennessee 37086 Part No. M-414468
Ph.: 800-274-6848 Revision G1 06/2010
www.waltermeier.com Copyright © 2010 Walter Meier (Manufacturing) Inc.

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Warranty and Service
Walter Meier (Manufacturing) Inc., warrants every product it sells. If one of our tools needs service or repair, one of
our Authorized Service Centers located throughout the United States can give you quick service. In most cases, any
of these Walter Meier Authorized Service Centers can authorize warranty repair, assist you in obtaining parts, or
perform routine maintenance and major repair on your JET
® tools. For the name of an Authorized Service Center in
your area call 1-800-274-6848.
MORE INFORMATION
Walter Meier is consistently adding new products to the line. For complete, up-to-date product information, check with
your local Walter Meier distributor, or visit waltermeier.com.
WARRANTY
JET products carry a limited warranty which varies in duration based upon the product (MW = Metalworking, WW =
Woodworking).
WHAT IS COVERED?
This warranty covers any defects in workmanship or materials subject to the exceptions stated below. Cutting tools,
abrasives and other consumables are excluded from warranty coverage.
WHO IS COVERED?
This warranty covers only the initial purchaser of the product.
WHAT IS THE PERIOD OF COVERAGE?
The general JET warranty lasts for the time period specified in the product literature of each product.
WHAT IS NOT COVERED?
Five Year Warranties do not cover woodworking (WW) products used for commercial, industrial or educational
purposes. Woodworking products with Five Year Warranties that are used for commercial, industrial or education
purposes revert to a One Year Warranty. This warranty does not cover defects due directly or indirectly to misuse,
abuse, negligence or accidents, normal wear-and-tear, improper repair or alterations, or lack of maintenance.
HOW TO GET SERVICE
The product or part must be returned for examination, postage prepaid, to a location designated by us. For the name
of the location nearest you, please call 1-800-274-6848.
You must provide proof of initial purchase date and an explanation of the complaint must accompany the
merchandise. If our inspection discloses a defect, we will repair or replace the product, or refund the purchase price,
at our option. We will return the repaired product or replacement at our expense unless it is determined by us that
there is no defect, or that the defect resulted from causes not within the scope of our warranty in which case we will,
at your direction, dispose of or return the product. In the event you choose to have the product returned, you will be
responsible for the shipping and handling costs of the return.
HOW STATE LAW APPLIES
This warranty gives you specific legal rights; you may also have other rights which vary from state to state.
LIMITATIONS ON THIS WARRANTY
WALTER MEIER (MANUFACTURING) INC., LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE
LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OR
MERCHANTABILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW
LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR
FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF
OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Walter Meier sells through distributors only. The specifications in Walter Meier catalogs are given as general
information and are not binding. Members of Walter Meier reserve the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET
® branded products are not sold in Canada by Walter Meier.

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Table of Contents
Warranty and Service ......................................................................................................................2
Table of Contents.............................................................................................................................3
Warning.............................................................................................................................................4
Introduction.......................................................................................................................................6
Specifications.....................................................................................................................................6
Uncrating and Cleanup........................................................................................................................7
Installation.........................................................................................................................................7
Assembly ...........................................................................................................................................7
Electrical Connections.........................................................................................................................8
Controls.............................................................................................................................................9
Prior to Operation ..............................................................................................................................9
Adjustments.....................................................................................................................................10
Adjusting Vise Square to the Blade.................................................................................................10
Changing Blade Speeds..................................................................................................................10
Adjusting Feed Rate.......................................................................................................................11
Changing Blades............................................................................................................................11
Blade Tracking Adjustment ............................................................................................................12
Automatic Shut‐Off Adjustment.....................................................................................................13
Thrust Roller Adjustment...............................................................................................................13
Guide Roller Adjustment................................................................................................................13
Bow Weight Adjustment................................................................................................................14
Vise Adjustment............................................................................................................................14
Maintenance....................................................................................................................................15
Lubrication.......................................................................................................................................15
Replacement Parts............................................................................................................................15
Base and Bed Assembly.................................................................................................................16
Saw Arm Assembly – HBS‐916W.....................................................................................................17
Saw Arm Assembly – HBS‐1018W...................................................................................................18
Parts List for HBS‐916W, HBS‐1018W .............................................................................................19
Gear Speed Reducing Box Assembly...............................................................................................26
Parts List for Gear Speed Reducing Box Assembly............................................................................27
Electrical Connections – HBS‐916W ...................................................................................................28
Electrical Connections – HBS‐1018W..................................................................................................29

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Warning
1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with
all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This band saw is designed and intended for use by properly trained and experienced personnel only.
If you are not familiar with the proper and safe operation of a band saw, do not use until proper
training and knowledge have been obtained.
5. Do not use this band saw for other than its intended use. If used for other purposes, Walter Meier
(Manufacturing), Inc., disclaims any real or implied warranty and holds itself harmless from any injury
that may result from that use.
6. Always wear approved safety glasses/face shields while using this band saw. Everyday eyeglasses
only have impact resistant lenses; they are not safety glasses.
7. Before operating this band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past
the elbows. Do not wear loose clothing. Confine long hair. Non-slip footwear or anti-skid floor strips
are recommended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples
of these chemicals are:
•Lead from lead based paint.
•Crystalline silica from bricks, cement and other masonry products.
•Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals, work in a well-ventilated area and work with approved safety
equipment, such as face or dust masks that are specifically designed to filter out microscopic
particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Make certain the switch is in the OFF position before connecting the machine to the power supply.
12. Make certain the machine is properly grounded.
13. Make all machine adjustments or maintenance with the machine unplugged from the power source.
14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting
wrenches are removed from the machine before turning it on.
15. Keep belt guard, blade guards, and wheel covers in place and in working order.
16. Always keeps hands and fingers away from the blade when the machine is running.
17. Never hand hold the material. Always use the vise and clamp it securely.
18. Always provide adequate support for long and heavy material.
19. Keep safety guards in place at all times when the machine is in use. If removed for maintenance
purposes, use extreme caution and replace the guards immediately after maintenance is complete.
20. Check damaged parts. Before further use of the machine, a guard or other part that is damaged
should be carefully checked to determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should
be properly repaired or replaced.

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21. Provide for adequate space surrounding work area and non-glare, overhead lighting.
22. Keep the floor around the machine clean and free of scrap material, oil and grease.
23. Keep visitors a safe distance from the work area. Keep children away.
24. Give your work undivided attention. Looking around, carrying on a conversation and “horse-play” are
careless acts that can result in serious injury.
25. Maintain a balanced stance at all times so that you do not fall or lean against the blade or other
moving parts. Do not overreach or use excessive force to perform any machine operation.
26. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for
which it was not designed. The right tool will do the job better and more safely.
27. Use recommended accessories; improper accessories may be hazardous.
28. Maintain tools with care. Keep blade sharp and clean for the best and safest performance. Follow
instructions for lubricating and changing accessories.
29. Turn off the machine and disconnect from power before cleaning. Use a brush to remove chips or
debris — do not use your hands.
30. Do not stand on the machine. Serious injury could occur if the machine tips over.
31. Never leave the machine running unattended. Turn the power off and do not leave the machine until it
comes to a complete stop.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious or even fatal
injury.
‐‐SAVE THESE INSTRUCTIONS ‐‐