JIMS 911 User manual

IInnssttrruuccttiioonn SShheeeett FFoorr TTooooll ##991111
Rev N/C
3/09
N .911-IS
11
555 Daws n Drive, Camarill , CA 93012 Ph ne 805-482-6913 • Fax [phone]
A Division of Thiessen Products, Inc.
H-D CRUISE DRIVE 6-SPEED TRAP DOOR BEARING REMOVER / INSTALLER TOOL
Use on any H-D 6-s eed Cruise Drive transmission 2006 to resent
This tool is desi ned to function on a work bench tool and removes or installs Cruise Drive trap door bearin s without
usin an arbor press.
Other recommended JIMS too s for H-D Cruise Drive 6-speed:
No. 989 Mainshaft pulley locknut socket tool No. 984 Trap door remover tool
No. 900 Main drive ear and bearin remover / installer tool No. 985 Shift fork shaft remover tool
No. 972 Main drive ear seal installer tool
No. 992 Modular transmission stand, all Twin Cams
No. 349920-84 Mainshaft race remover
Read complete instructions thorou hly before disassemblin or
assemblin . Refer to fi ure No.'s, parts lists and reference drawin s.
NOTE: IF YOU DO NOT KNOW WHAT YOU’RE DOING , DO NOT
DO IT! ALWAYS WEAR SAFETY GLASSES OR OTHER FACE
AND EYE PROTECTION SUCH AS A FULL FACE WITH EYE
PROTECTION. JIMS IS NOT RESPONSIBLE FOR DAMAGE,
INJURY, YOUR WORK, OR THE QUALITY AND SAFETY OF
YOUR WORK.
OTHER TOOLS RECOMMENDED FOR USE WITH THIS TOOL
2 - 3/4'' Socket or box end wrench 1 - 3/8" Ratchet wrench
1 - 3/16" Allen wrench or Allen socket 1- Quality retainin rin pliers
1- Safety lasses 1 - H-D Service Manual
Removing The O d Trap Door Bearing
1. Refer to H-D Service Manual for tear down of the transmission assembly
to the point of removin the trap door from the case usin JIMS®tool No 984. Also you will need to remove mainshaft
and countershaft ear assemblies from door bearin s per service manual.
2. Remove retainin rin s that sit a ainst the two door bearin s on trap door.
Always wear safety lasses while performin this service.
3. We will instruct you on removin the front door bearin . Notice the two
dowel pins on the outer side of trap door. See Fig 2. Set tool lower plate
No. 911-1 on trap door and locate on dowel pin. You should have the
plate lasered letter "B" facin upward toward you. See Fig 2.
4. Next place the upper tool plate No. 911-2 on top of lower plate No. 911-
1. The upper plate should have laser marked side with the letter "B" facin
you. Now install li htly lubed three 1/4" Allen screws No.1203. into the
three 1/4" holes on top of the upper plate thus attachin tool to trap door.
Torque 3 allen screws to 100 inch pounds. See Fig 3.
5. Next lube threads on tool screw No.1024. and install into No. 911-2 upper
plate. Thread screw into bearin I.D. until screw is about a 1/2" past bear-
PARTS AVAILABLE SEPARATELY
No. Qty. Description Part No.
11 Lower plate 911-1
21 Upper plate 911-2
31 Installer pilot 1077-2
41 Screw 1024
53 Allen screw 1/4-20 x 2" 1203
61 Nut 5/8-18 1065
71 Washer 5/8 SAE 1064
2
FIG 1 5 4 7 6
1
FIG 2
Dowel
Pin
Dowel
Pin

IInnssttrruuccttiioonn SShheeeett FFoorr TTooooll ##991111
Rev N/C
3/09
N .911-IS
22
555 Daws n Drive, Camarill , CA 93012 Ph ne 805-482-6913 • Fax [phone]
A Division of Thiessen Products, Inc.
in . Then place washer No.1064 and nut No.1065 onto end on No.1024 screw.
Nut should should be installed far enou h to have full thread en a ement. See
Fig 4.
6. Next secure trap door to bench or soft jaw vice. Then turn tool screw No.1024
counter-clock wise with a 3/4" box end wrench, or socket and ratchet, until bear-
in comes free from door. See Fig 5.
Insta ing new trap door bearing
1. Inspect and clean trap door bearin surface and retainin rin roove. Clean as
needed. After cleanin secure trap door on bench or vice with soft jaws.
2. We will instruct you on installin the front door bearin . Lube O.D. surface of new
door bearin . Position lubed door bearin square over bore. Next Insert tool
No.1077-2 installer pilot into I. D. of bearin . See Fig 6.
3. Notice the two dowel pins on the outer side of trap door. See Fig 7. Set tool
lower plate No. 911-1 on trap door and locate on dowel pin. You should have the
lasered letter "B" plate facin upward toward you. See Fig 7.
4. Next place the upper tool plate No. 911- 2 on top of lower plate No. 911-1. The
upper plate should have laser marked side with the letter "B" facin you. Now
install li htly lubed three 1/4" Allen screws No.1203. into the three 1/4" holes on
top of the upper plate thus attachin tool to trap door. Torque 3 allen to 100 inch
pounds. See Fig 8.
5. Next lube threads on tool screw No.1024. and install into No. 911-2 upper. Turn
screw clockwise No.1024 into installer pilot
No.1077-2 usin a 3/4" boxed end wrench
or socket and ratchet. Turn screw until bear-
in seats in bearin bore.
6. Install new door bearin retainer rin into
trap door.
7. When installin the rear trap door bearin s
attach the upper & lower plates to door
with the en raved letter "A" facin you
when usin this tool and follow the same
instructions. See Fig 9.
FIG 3
FIG 4
FIG 5
FIG 6
FIG 8 FIG 7
FIG 9
Lasered
“B”
Dowel
Pin
Engraved
“A”