JLG 1350SJP Use and care manual

RAMIRENT
Operation and Safety Manual
ANSI
®
Original Instructions - Keep this manual with the machine at all times.
Boom Lift Models
1200SJP
1350SJP
3121141
October 7, 2013

RAMIRENT

RAMIRENT
FOREWORD
3121141 – JLG Lift – a
FOREWORD
This manual is a very important tool! Keep it with the machine at all times.
The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and
operating procedures essential for the safe and proper machine operation for its intended purpose.
Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes
without prior notification. Contact JLG Industries, Inc. for updated information.

RAMIRENT
FOREWORD
b– JLG Lift – 3121141
SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS
INDICATES AN IMMINENTLY HAZARDOUS SITUATION. IF NOT
AVOIDED, WILL RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL
WILL HAVE A RED BACKGROUND.
INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT AVOIDED,
MAY RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL WILL HAVE
AN ORANGE BACKGROUND.
INDICATES A POTENTIALLY HAZARDOUS SITUATION. IF NOT AVOIDED,
MAY RESULT IN MINOR OR MODERATE INJURY. IT MAY ALSO ALERT
AGAINST UNSAFE PRACTICES. THIS DECAL WILL HAVE A YELLOW
BACKGROUND.
INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES
DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO-
TECTION OF PROPERTY.
This is the Safety Alert Symbol. It is used to alert you to the potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid possible
injury or death

RAMIRENT
FOREWORD
3121141 – JLG Lift – c
THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLE-
TINS. CONTACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED
JLG REPRESENTATIVE FOR INFORMATION REGARDING SAFETY-
RELATED BULLETINS WHICH MAY HAVE BEEN ISSUED FOR THIS
PRODUCT.
JLG INDUSTRIES, INC. SENDS SAFETY RELATED BULLETINS TO THE
OWNER OF RECORD OF THIS MACHINE. CONTACT JLG INDUSTRIES,
INC. TO ENSURE THAT THE CURRENT OWNER RECORDS ARE
UPDATED AND ACCURATE.
JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL
INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN
ACCIDENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR
WHEN SUBSTANTIAL DAMAGE HAS OCCURRED TO PERSONAL PROP-
ERTY OR THE JLG PRODUCT.
Contact:
Product Safety and Reliability Department
JLG Industries, Inc.
13224 Fountainhead Plaza
Hagerstown, MD 21742
USA
or Your Local JLG Office
(See addresses on inside of manual cover)
In USA:
Toll Free: 877-JLG-SAFE (877-554-7233)
Outside USA:
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
For:
• Accident Reporting
• Product Safety Publica-
tions
• Current Owner Updates
• Questions Regarding
Product Safety
• Standards and Regulations
Compliance Information
• Questions Regarding Spe-
cial Product Applications
• Questions Regarding Prod-
uct Modifications

RAMIRENT
FOREWORD
d– JLG Lift – 3121141
REVISION LOG
Original Issue - May 24, 2002
Revised - June 14, 2002
Revised - November 1, 2002
Revised - January 15, 2003
Revised - May 3, 2005
Revised - August 30, 2005
Revised - January 12, 2006
Revised - June 19, 2006
Revised - July 17, 2006
Revised - December 1, 2006
Revised - April 11, 2007
Revised - June 19, 2008
Revised - November 19, 2009
Revised - August 30, 2010
Revised - November 3, 2010
Revised - June 2, 2011
Revised - September 20, 2012
Revised - October 7, 2013

RAMIRENT
TABLE OF CONTENTS
3121141 – JLG Lift – i
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
SECTION - 1 - SAFETY PRECAUTIONS
1.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.2 PRE-OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Operator Training and Knowledge . . . . . . . . . . . 1-1
Workplace Inspection. . . . . . . . . . . . . . . . . . . . . 1-2
Machine Inspection . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Trip and Fall Hazards . . . . . . . . . . . . . . . . . . . . . 1-3
Electrocution Hazards . . . . . . . . . . . . . . . . . . . . 1-4
Tipping Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Crushing and Collision Hazards. . . . . . . . . . . . . 1-7
1.4 TOWING, LIFTING, AND HAULING . . . . . . . . . . . . .1-8
1.5 ADDITIONAL HAZARDS / SAFETY . . . . . . . . . . . . .1-9
SECTION - 2 - USER RESPONSIBILITIES, MACHINE PREPA-
RATION, AND INSPECTION
2.1 PERSONNEL TRAINING . . . . . . . . . . . . . . . . . . . . .2-1
Operator Training . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Training Supervision. . . . . . . . . . . . . . . . . . . . . . 2-1
Operator Responsibility . . . . . . . . . . . . . . . . . . . 2-1
2.2 PREPARATION, INSPECTION, AND
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Pre-Start Inspection . . . . . . . . . . . . . . . . . . . . . . 2-4
Function Check. . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Boom Control System Check Procedure . . . . . . 2-6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
2.3 OSCILLATING AXLE LOCKOUT TEST
(IF EQUIPPED) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
SECTION - 3 - MACHINE CONTROLS AND INDICATORS
3.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 CONTROLS AND INDICATORS . . . . . . . . . . . . . . . 3-1
Ground Control Station . . . . . . . . . . . . . . . . . . . . 3-1
Ground Control Indicator Panel . . . . . . . . . . . . . 3-5
Platform Station . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Platform Control Indicator Panel . . . . . . . . . . . . 3-15
SECTION - 4 - MACHINE OPERATION
4.1 DESCRIPTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 BOOM OPERATING CHARACTERISTICS AND
LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Controlled Arc . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Envelope Tracking. . . . . . . . . . . . . . . . . . . . . . . . 4-3
Controlled Angle . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Swing Speed Proportioning . . . . . . . . . . . . . . . . 4-3
Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

RAMIRENT
TABLE OF CONTENTS
ii – JLG Lift – 3121141
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
4.3 CAPACITY SELECT . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.4 ENGINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . 4-5
Starting Procedure. . . . . . . . . . . . . . . . . . . . . . . 4-5
Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . 4-5
Fuel Reserve / Shut-Off System. . . . . . . . . . . . . 4-6
4.5 TRAVELING (DRIVING) . . . . . . . . . . . . . . . . . . . . . . 4-8
Traveling Forward and Reverse. . . . . . . . . . . . . 4-9
4.6 STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.7 EXTENDING THE AXLES . . . . . . . . . . . . . . . . . . . . 4-9
4.8 PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Platform Level Adjustment . . . . . . . . . . . . . . . . 4-11
Platform Rotation . . . . . . . . . . . . . . . . . . . . . . . 4-11
4.9 BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Swinging the Boom . . . . . . . . . . . . . . . . . . . . . 4-12
Raising and Lowering the Boom . . . . . . . . . . . 4-12
Telescoping the Boom. . . . . . . . . . . . . . . . . . . 4-12
Swinging the Jib. . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.10 FUNCTION SPEED CONTROL . . . . . . . . . . . . . . . 4-12
4.11 EMERGENCY TOWING . . . . . . . . . . . . . . . . . . . . . 4-13
4.12 SHUT DOWN AND PARK . . . . . . . . . . . . . . . . . . . 4-14
4.13 LIFTING AND TIE DOWN. . . . . . . . . . . . . . . . . . . . 4-14
Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
Tie Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
4.14 STOWING THE JIB FOR TRANSPORT . . . . . . . . .4-15
SECTION - 5 - EMERGENCY PROCEDURES
5.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5.2 INCIDENT NOTIFICATION . . . . . . . . . . . . . . . . . . . .5-1
5.3 EMERGENCY OPERATION . . . . . . . . . . . . . . . . . . .5-1
Operator Unable to Control Machine . . . . . . . . . 5-1
Platform or Boom Caught Overhead . . . . . . . . . 5-2
Boom Movement Prevented By Boom Control
System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.4 EMERGENCY TOWING PROCEDURES . . . . . . . . .5-2
SECTION - 6 - GENERAL SPECIFICATIONS & OPERATOR
MAINTENANCE
6.1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6.2 OPERATING SPECIFICATIONS. . . . . . . . . . . . . . . .6-1
Dimensional Data . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Engine Data - Deutz Prior to S/N 0300127698. . 6-4
Engine Data - Deutz S/N 0300127698 to
Present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Engine Data - Caterpillar . . . . . . . . . . . . . . . . . . 6-5
Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

RAMIRENT
TABLE OF CONTENTS
3121141 – JLG Lift – iii
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
Major Component Weights. . . . . . . . . . . . . . . . . 6-9
6.3 OPERATOR MAINTENANCE . . . . . . . . . . . . . . . . .6-15
6.4 TIRES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . .6-23
Tire Inflation . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Tire Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-23
Tire Replacement . . . . . . . . . . . . . . . . . . . . . . . 6-24
Wheel Replacement . . . . . . . . . . . . . . . . . . . . . 6-24
Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.5 SUPPLEMENTAL INFORMATION . . . . . . . . . . . . .6-26
SECTION - 7 - INSPECTION AND REPAIR LOG
LIST OF FIGURES
2-1. Basic Nomenclature. . . . . . . . . . . . . . . . . . . . . . . . .2-7
2-2. Daily Walk-Around Inspection - Sheet 1 of 3 . . . . . .2-8
2-3. Daily Walk-Around Inspection - Sheet 2 of 3 . . . . . .2-9
2-4. Daily Walk-Around Inspection - Sheet 3 of 3 . . . . .2-10
3-1. Ground Control Station . . . . . . . . . . . . . . . . . . . . . .3-2
3-2. Ground Control Indicator Panel. . . . . . . . . . . . . . . .3-5
3-3. Platform Control Console - Prior to S/N 79596 . . . .3-8
3-4. Platform Control Console - S/N 79596 to 93078 . . .3-9
3-5. Platform Control Console - w/Boom Control
Select . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
3-6. Platform Control Indicator Panel -
Prior to S/N 79596 . . . . . . . . . . . . . . . . . . . . . . . .3-16
3-7. Platform Control Indicator Panel - S/N 79596 to
Present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
3-8. Fuel Level Indicator. . . . . . . . . . . . . . . . . . . . . . . . 3-19
4-1. Position of Least Forward Stability . . . . . . . . . . . . . 4-7
4-2. Position of Least Backward Stability . . . . . . . . . . . 4-8
4-3. Grade and Side Slopes . . . . . . . . . . . . . . . . . . . . 4-10
4-4. Drive Disconnect Hub. . . . . . . . . . . . . . . . . . . . . . 4-13
4-5. Lifting and Tie Down Chart - Sheet 1 of 2. . . . . . . 4-16
4-6. Lifting and Tie Down Chart - Sheet 2 of 2. . . . . . . 4-17
4-7. Decal Location Sheet 1 of 5 . . . . . . . . . . . . . . . . . 4-18
4-8. Decal Location Sheet 2 of 5 . . . . . . . . . . . . . . . . . 4-19
4-9. Decal Location Sheet 3 of 5 . . . . . . . . . . . . . . . . . 4-20
4-10. Decal Location Sheet 4 of 5 . . . . . . . . . . . . . . . . . 4-21
4-11. Decal Location Sheet 5 of 5 . . . . . . . . . . . . . . . . . 4-22
6-1. Engine Operating Temperature Specifications - Deutz
- Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-2. Engine Operating Temperature Specifications - Deutz
- Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6-3. Engine Operating Temperature Specifications -
Caterpillar - Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . 6-12
6-4. Engine Operating Temperature Specifications -
Caterpillar - Sheet 2 of 2 . . . . . . . . . . . . . . . . . . . 6-13
6-5. Lubrication and Maintenance Point Location. . . . 6-14

RAMIRENT
TABLE OF CONTENTS
iv – JLG Lift – 3121141
SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE
LIST OF TABLES
1-1 Minimum Approach Distances (M.A.D.) . . . . . . . . . 1-5
1-2 Beaufort Scale (For Reference Only) . . . . . . . . . . 1-10
2-1 Inspection and Maintenance Table . . . . . . . . . . . . . 2-3
4-1 Decal Legend - Prior to S/N 0300141473 . . . . . . . 4-23
4-2 Decal Legend - S/N 0300141473 to Present. . . . . 4-27
6-1 Operating Specifications - Prior to
S/N 0300141473 . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-2 Operating Specifications - S/N 0300141473 to
Present . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-3 Dimensional Data. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-4 Chassis Specifications. . . . . . . . . . . . . . . . . . . . . . . 6-3
6-5 Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6-6 Tire Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6-7 Deutz BF4M2011 Specifications . . . . . . . . . . . . . . . 6-4
6-8 Deutz TD2011L4 Specifications . . . . . . . . . . . . . . . 6-5
6-9 Caterpillar 3.4T Specifications. . . . . . . . . . . . . . . . . 6-5
6-10 Hydraulic Oil Specifications. . . . . . . . . . . . . . . . . . . 6-6
6-11 Mobilfluid 424 Specs . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-12 Mobil DTE 13M Specs . . . . . . . . . . . . . . . . . . . . . . . 6-7
6-13 UCon Hydrolube HP-5046. . . . . . . . . . . . . . . . . . . . 6-7
6-14 Mobil EAL H 46 Specs. . . . . . . . . . . . . . . . . . . . . . . 6-8
6-15 Exxon Univis HVI 26 Specs . . . . . . . . . . . . . . . . . . . 6-8
6-16 Component Weights . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6-17 Lubrication Specifications . . . . . . . . . . . . . . . . . . . 6-15
6-18 Wheel Torque Chart . . . . . . . . . . . . . . . . . . . . . . . 6-25
7-1 Inspection and Repair Log . . . . . . . . . . . . . . . . . . . 7-1