Jobsite CT5559 Operation instructions

380W ELECTRIC NIBBLER CT5559
Ref no. YT-200E 1818
ORIGINAL INSTRUCTION
Read the operating manual thoroughly before work and keep it for
future reference.
Cannon Tools Limited
Address: 20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K.

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EC DECLARATION OF CONFORMITY
We CANNON TOOLS LTD
20 Station road, Rowley Regis, West Midlands,B65 0JU.U.K.
Declare that the following machine complies with the appropriate basic safety
and health requirements of the EC Directive based on its design and type, as
brought into circulation by us.
In case of alteration of the machine, not agreed upon by us, this declaration
will lose its validity.
Product description: 380W ELECTRIC NIBBLER
Model: CT5559 (Ref no. YT-200E 1818 )
Applicable EC Directives:
EC Machinery Directive 2006/42/EC
EC Directive of Electromagnetic Compatibility 2014/30/EU
Harmonized standards
EN 62841-1:2015, EN 62841-2-8:2016,
EN 55014-1:2017, EN 55014-2:2015,
EN 61000-3-2:2014, EN IEC 61000-3-2:2019,
EN 61000-3-3:2013, EN 61000-3-3:2013/A1:2019
20 Station Road, Rowley Regis, West Midlands, B65 0JU.U.K.
Mr. Gurcharan Tony Singh Sanghera
Managing Director
CANNON TOOLS LTD
2020-11-23

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1. SPECIFICATION
Rated Voltage:230V~
Rated frequency: 50Hz
Rated input power: 380W
Rated no load speed: 1800/min
Protect class:II
Degree of protection: IP20
Noise emmission: Lp=86.7dB(A), Lw=97.7dB(A)
Cutting Capacity:
Sheet Steel: 0. 5mm ~ 1. 8mm
Stainless Steel: 0.5- 1. 2mm
2. GENERAL SAFETY INFORMATIONS
WARNING!
Failure to follow all instructions listed below & overleaf may result in electric
shock, fire or serious injury.
1 ) Work area
a) Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases or dust. Power tools create sparks which may ignite
the dust or fumes.
c) Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control.
2 ) Electrical safety
a) Power tool plugs must match the outlet. Never modify the plug in any way. Do
not use any adapter plugs with earthed (grounded) power tools. Unmodified
plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators,
ranges and refrigerators. There is an increased risk of electric shock if your body
is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging
the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for
outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric
shock.
3 ) Personal safety
a) Stay alert, watch what you are doing and use common sense when operating

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a power tool. Do not use a power tool while you are tired or under the influence of
drugs, alcohol or medication. A moment of inattention while operating power
tools may result in serious personal injury.
b) Use safety equipment. Always wear eye protection. Safety equipment such as
dust mask, non-skid safety shoes, hard hat, or hearing protection used for
appropriate conditions will reduce personal injuries.
c) Avoid accidental starting. Ensure the switch is in the off-position before
plugging in. Carrying power tools with your finger on the switch or plugging in
power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A
wrench or a key left attached to a rotating part of the power tool may result in
personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables
better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewellery or long hair can be
caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used. Use of these devices
can reduce dust related hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct power tool for your application.
The correct power tool will do the job better and safer at the rate for which it was
designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power
tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source before making any adjustments,
changing accessories, or storing power tools. Such preventive safety measures
reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power tool.
Power tools are dangerous in the hands of untrained users.
c) Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tools
operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
i) Keep cutting tools sharp and clean. Properly maintained cutting tools with
sharp cutting edges are less likely to bind and are easier to control,
g) Use the power tool, accessories and tool bits etc., in accordance with these
instructions and in the manner intended for the particular type of power tool,
taking into account the working conditions and the work to be performed. Use of
the power tool for operations different from intended could result in a hazardous
situation.
5) Service
a) Have your power tool serviced by a qualified repair person using only identical

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replacement parts. This will ensure that the safety of the power tool is
maintained.
6) Additional Information.
a) Wear ear protectors. Exposure to noise can cause hearing loss.
b) Always wear eye protection.
c) If the supply cord is damaged, it must be replaced by an authorized service
agent in order to avoid a hazard.
d) It is recommended that a residual current device of 30mA sensitivity or less is
used in the power supply system that this tool is to be plugged in to.
7)Safety instructions for all operations
a) Do not use accessories which are not specifically designed and recommended
by the tool manufacturer. Just because the accessory can be attached to your
power tool, it does not assure safe operation,
b) The rated speed of the accessory must be at least equal to the maximum
speed marked on the power tool. Accessories running faster than their rated
speed can break and fly apart.
c) The outside diameter and the thickness of your accessory must be within the
capacity rating of your power tool. Incorrectly sized accessories cannot be
adequately guarded or controlled.
d) Do not use a damaged accessory. Before each use inspect the accessory If
power tool or accessory is dropped, inspect for damage or install an undamaged
accessory. After inspecting and installing an accessory, position yourself and
bystanders away from the plane of the rotating accessory and run the power tool
at maximum no-load speed for one minute. Damaged accessories will normally
break apart during this test time.
e) Wear personal protective equipment. Depending on application use face
shield safety goggles or safety glasses. As appropriate, wear dust mask hearing
protectors, gloves and workshop apron capable of stopping small abrasive or
workpiece fragments. The eye protection must be capable of stopping flying
debris generated by various operations. The dust mask or respirator must be
capable of filtrating particles generated by your operation. Prolonged exposure to
high intensity noise may cause hearing loss.
f) Keep bystanders a safe distance away from work area. Anyone entering the
work area must wear personal protective equipment. Fragments of workpiece or
of a broken accessory may fly away and cause injury beyond immediate area of
operation.
g) Hold power tool by insulated gripping surfaces only, when performing an
operation where the cutting accessory may contact hidden wiring or its own cord.
Cutting accessory contacting a “live” wire may make exposed metal parts of the
power tool “live” and shock the operator.
Note the above warning may be omitted if polishing is the only recommended
operation.
h) Position the cord clear of the spinning accessor If you lose control, the cord
may be cut or snagged and your hand or arm may be pulled into the spinning

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accessory.
i) Never lay the power tool down until the accessory has come to a complete stop.
The spinning accessory may grab the surface and pull the power tool out of your
control.
j) Do not run the power tool while carrying it at your side. Accidental contact with
the spinning accessory could snag your clothing, pulling the accessory into your
body.
k) Regularly clean the power tool's air vents. The motor's fan will draw the dust
inside the housing and excessive accumulation of powdered metal may cause
electrical hazards.
l) Do not operate the power tool near flammable materials. Sparks could ignite
these
m) Do not use accessories that require liquid coolants. Using water or other
liquid coolants may result in electrocution or shock.
3. TECHNICAL DESCRIPTION
1. Gear Housing
2. Switch
3. Cutting Blade Guide
4. Screw Sleeve

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4. UNPACKING AND CHECKING
Carefully remove the product from the packaging and examine it for any sign of
damage that may have happened during shipping. Lay the contents out and
check them against the parts shown below. If any part is damaged or missing;
please contact the seller and do not attempt to use the product.
Content:
1. Electric Metal Cutting Machines. 1pc
2. Screw Sleeve Wrench 1pc
3. Instruction Manual 1pc
4. Punch 1pc

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5. INSTRUCTIONS
WARNING: Please read these instruction before you use this tool!
It's possible you can be injured if you don't read & understand all instructions below.
Remove the plug from the power supply before any maintenance is carried out.
Check the voltage on the name plate is the same as your power supply.
Make sure the switch is in the off position before connecting to mains power.
Do not exceed the maximum cut capacity of this tool.
Only use this tool in applications as described in the instructions.
Make sure the unit is at full speed before you start cutting the material.
It is recommended to use some cut lubrication on some materials.
Children should not use this machine.
Note:
1. Please make sure that all screws are tight on the machine before you operate the
nibbler & always have the auxiliary handle fitted to the machine.
2. Children are advised not to use this machine due to the heavy weight & to avoid
any possible accidents.
3. The material being cut should be clamped to a worktable. Push the switch lever
forward & the nibbler blade will start to run, you can then start to cut the material,
make sure the nibbler is kept at a level angle to the work-piece for the best cutting
performance.
4. Make sure the nibbler is only rested on the cutting sheet when you are cutting the
material. Otherwise the blade & holder may be damaged.
Caution: Always be sure that the tool is switched off and unplugged before
adjusting or checking function on the tool.
5.1 FUNCTIONAL DESCRIPTION
Changing the die position
The die position can be changed . To change it, proceed as follows.
1. Loosen the lock nut with the wrench provided.
2. Pull the die holder slightly and turn it to the desired position for operation.
3. Tighten the lock nut to secure the die holder in the desired position.
1. Die
2. Die holder
3. Lock nut
4. Wrench

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Permissible cutting thickness
The thickness of material to be cut depends upon the tensile strength of the
material itself. The groove on the die holder acts as a thickness gauge for
allowable cutting thickness. Do not attempt to cut any material which will not fit
into this groove.
Cutting line
The notch in the die holder indicates your cutting line. Its width is equal to the
cutting width. Align the notch to the cutting line on the workpiece when cutting.
Switch action
CAUTION:
Before plugging in the tool, always check to see that the switch actuates
properly and returns to the “OFF” position when the rear of the switch
lever is depressed.
To switch on, depress the rear of the switch lever and push it forward. Then
depress the front of the switch lever to lock it.
To switch off, depress the rear of the switch lever.
5.2 OPERATION
Pre-lubrication
Coat the cutting line with machine oil to increase the punch and die service
life. This is particularly important when cutting aluminum.
Cutting method
Hold the tool so that the cutting head is at a right angle (90°) to the workpiece
being cut. Move the tool gently in the cutting direction.
Cutouts
Cutouts can be done by first opening a round hole over 25 mm in diameter
which the cutting head can be inserted into.
Cutting the corrugated or trapezoidal sheet metals
Set the die position so that the die faces the cutting direction either when cutting
at an angle or perpendicular go grooves in corrugated or trapezoidal sheet

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metals.
Always hold the tool body parallel to the grooves with the cutting head at a
right angle (90°) to the cutting surface as shown in the figure.
Replacement Instructions (Refer picture 2&3) :
Replacement of down mould: Loosen two inner hexangular screws(4) slowly with hex
Wrench (4mm) and replace with repaired down mould or new down mould (6), then
tighten two screw (4).
Replacement of cutting blade: Loosen two inner hexangular screws(4) slowly with
hex Wrench (4mm) and leave down mould (6), then release screw sleeve with screw
sleeve wrench and pull blade part(3), release old cutting blade (2) on and replace
with repaired cutting blade or new cutting blade, then reinstall to tighten any screws.
1. Piston 4. Cutting blade
2. Screw sleeve 5. M4x12 Inner hexangular
3. Blade part 6. Guide block
7. Down mould
1. Piston 4. M4x12 Inner hexangular screw
2. Cutting blade 5. Guide block
3. Blade part 6. Down mould
7. Screw sleeve

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6. DISPOSAL
At the end of the machine’s working life, or when it can no longer be repaired,
ensure that it is disposed of according to national regulations.
– Contact your local authority for details of collection schemes in your area.
In all circumstances:
● Do not dispose of power tools with domestic waste.
● Do not incinerate.
● Do not dispose of WEEE* as unsorted
municipal waste.
7. SYMBOLS
The following symbols are used in this manual and/or on the machine:
Denotes risk of
personal injury or
damage to the tool
WARNING – To
reduce the risk
of injury, user
must read
instruction manual”
In accordance with
essential safety
standards
of applicable
European directives
Mandatory use of eye
protection
Wear noise
protection
ENVIRONMENT
Should your appliance need replacement after
household rubbish but dispose of it in an environmentally
safe way.
Waste produced by electrical machine items should not be
handled like normal household
rubbish. Please recycle where recycle facilities exist. Check
with your Local Authority or
retailer for recycling advice

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7. EXPANDED VIEW

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8. PART LISTS
No.
Description
No.
Description
1
Power Cord & Cord Guard
27
Eccentric Gear Shaft
2
Tapping Screw ST3.9x16
28
Bearing 608Z
3
Rear Motor Housing
29
Pin
4
Motor Housing
30
Gear Box
5
Clamp
31
Tapping Screw ST3.9x42
6
Press Board
32
Dust Cover
7
Tapping Screw ST2.9x10
33
Needle Bearing HK0608
8
Spring
34
Washer
9
Carbon Brush
35
Gear Shaft
10
Switch Lever
36
Bush
11
Switch Button
37
Bolt
12
Capacitor
38
Orientation Sheet
13
Switch
39
Needle Bearing HK1512
14
Brush Holder
40
Piston Pin
15
Inductor
41
Connect Pole
16
Stator
42
Piston
17
Tapping Screw ST3.9x64
43
Punch Blade
18
Wind Defender
44
Blade Bracket
19
Anti-oil Ring
45
Blade Oriented
20
Bearing 607Z
46
Bolt
21
Rotor
47
Blade Guard
22
Fan
48
Tightening Nut
23
Bearing 608RS
49
Round Blade
24
Middle Bracket
50
Round Blade Bracket
25
Anti-oil Ring
51
Fixed Screw
26
Needle Bearing HK0810
52
Round Blade Base

CANNON TOOLS LTD
Add: 20 station road, Rowley Regis, west midlands,B65 0JU.U.K.
Made in China