John Bean EZ-ADAS Guide

TM
Service Parts
Manual
EAZ0139L70ARev.A

NOTES

1
Chapter 3Service Parts
Service Kits
Item Kit Part Number Description
1EAK0366L09A Vertical Scale Service Kit
Kit Instruction Sheets
Located in Index.
2EAK0366L10A Cross Beam Pivot Service Kit
3EAK0366L07A No. 4 Target Mount Service Kit
4EAK0366L06A No. 3 Target Mount Service Kit
5EAK0366L05A No. 2 Target Mount Service Kit
6EAK0366L04A No. 1 Target Mount Service Kit
7EAK0366L08A Cross Beam Service Kit
8EAK0366L11A Winch Service Kit
9EAK0366L02A Leveling Foot Service Kit
10 EAK0366L01A Caster Service Kit
11 EAK0366L03A Front Alignment Plate Service Kit
1
9
3
4
56
7
8
10
11
2
EAZ0139L70A Rev.A 20-L-19

2
Service Parts Recalibration Fixtures and Hardware
Recalibration Fixtures and Hardware
Name / Part Number /
Qty Image
Target Thumbscrew
Pack of 12
EAK0366L12A
AS10
Alignment Fixture
EAA0496L05AR
AS11
Alignment Fixture
(use with AS10)
EAA0496L15AR
AS20
Rear Laser
Alignment Fixture
EAA0496L07AR
AS21
Rear Alignment
Fixture
EAA0496L12AR

3
Service Parts Recalibration Fixtures and Hardware
1
2
4
5
6
7
8
9
10
3
AT10
Tape Rule Stand
EAA0496L09AR
Laser Stand
EAA0496L06AR
Zero Stop
EAA0496L13AR
Honda Extension
Arm Kit
(North America)
EAA0496L04AR
Laser Unit
3-24413A
Tape Rule
1-41584A
Name / Part Number /
Qty Image

4
Service Parts Recalibration Fixtures and Hardware
T-Handle Quick
Lock Pin and
Lanyard
8-73437A01
Cross Beam
Pivot Bolt
1-05115A
Knurled Locking
Knob
1-42984A
Name / Part Number /
Qty Image

5
Service Parts Front Camera Targets
1
2
4
5
6
7
8
9
10
3
Front Camera Targets
**IMPORTANT**
Prior to using any of the targets referenced in this document, the user should check the applicable automotive
manufacturer’s service information to make certain that the most recently published targets are used. Do not use the
targets published in this document if the automotive manufacturer has published targets that are more recent..
Name / Part Number /
Qty Image
FIAT®
FIA-FC-01
EAK0362L18A
(Qty. 1)
HONDA® / ACURA®
HON-FC-01
EAK0362L28A
(Set - Qty. 2 Pc.)
HON-FC-02
EAK0362L11A
(Set - Qty. 3 Pc.)

6
Service Parts Front Camera Targets
HON-FC-03
EAK0362L13A
(Qty. 1)
HYUNDAI® / KIA®
HYU-FC-01
EAK0362L29A
(Qty. 1)
MAZDA®
MAZ-FC-01
EAK0362L27A
(Qty. 1)
MAZ-FC-02
EAK0362L33A
(Set - Qty. 2 Pc.)
Name / Part Number /
Qty Image

7
Service Parts Front Camera Targets
1
2
4
5
6
7
8
9
10
3
MERCEDES-BENZ®
MB-FC-01
EAK0362L25A
(Qty. 1)
MITSUBISHI®
MIT-FC-01
EAK0362L32A
(Set - Qty. 2 Pc.)
NISSAN® / INFINITY®
NIS-FC-01
EAK0362L30A
(Qty. 1)
NIS-FC-02
EAK0362L26A
(Set - Qty. 2 Pc.)
Name / Part Number /
Qty Image

8
Service Parts Front Camera Targets
NIS-FC-03
EAK0362L20A
(Set - Qty. 2 Pc.)
TOYOTA® / LEXUS®
TOY-FC-01
EAK0362L34A
(Qty. 1)
TOY-FC-02
EAK0362L23A
(Qty. 1)
TOY-FC-03
EAK0362L24A
(Qty. 1)
Name / Part Number /
Qty Image

9
Service Parts Front Camera Targets
1
2
4
5
6
7
8
9
10
3
RENAULT®
REN-FC-01
EAK0362L19A
(Qty. 1)
SUBARU®
SUB-FC-01
EAK0362L37A
(Qty. 1)
SUB-FC-02
EAK0362L38A
(Qty. 1)
VOLKSWAGEN® / AUDI®
VAG-FC-01
EAK0362L31A
(Qty. 1)
Name / Part Number /
Qty Image

10
Service Parts Rear Camera Equipment
Rear Camera Equipment
**IMPORTANT**
Prior to using any of the targets referenced in this document, the user should check the applicable automotive
manufacturer’s service information to make certain that the most recently published targets are used. Do not use the
targets published in this document if the automotive manufacturer has published targets that are more recent..
Name / Part Number /
Qty Image
MERCEDES-BENZ®
MB-RC-01
EAK0362L36A
(Set - Qty. 2 Pc.)
MB-RC-02
EAK0362L21A
(Set - Qty. 3 Pc.)
EAK0362L22A Kit
Includes:
EAK0362L21A Target Kit
and MB-TBAR-01 Fixture
MB-TBAR-01
5-01139A

11
Service Parts Front Radar Equipment
1
2
4
5
6
7
8
9
10
3
Front Radar Equipment
**IMPORTANT**
Prior to using any of the targets referenced in this document, the user should check the applicable automotive
manufacturer’s service information to make certain that the most recently published targets are used. Do not use the
targets published in this document if the automotive manufacturer has published targets that are more recent..
VOLKSWAGEN® / AUDI®
VAG-RC-01
EAK0362L35A
(Set - Qty. 2 Pc.)
Name / Part Number Image
Front Radar Kit
EAA0496L11AR Kit
Includes:
RAD 10 Stand
RAD 01 (137 mm)
(MAZDA / HONDA / ACURA /
TOYOTA / LEXUS)
RAD 02 (212 mm)
(MITSUBISHI)
RAD 03 (112 mm)
(SUBARU)
Name / Part Number /
Qty Image

12
NOTES

TM
Index

ii
Instruction Sheets Included
EAZ0139L60A Rev. A (EAK0366L01A - Caster Service Kit)
EAZ0139L61A Rev. A (EAK0366L02A - Leveling Foot Service Kit)
EAZ0139L62A Rev. A (EAK0366L03A - Front Alignment Plate Service Kit)
EAZ0139L63A Rev. A (EAK0366L04A - No. 1 Target Mount Service Kit)
EAZ0139L63A Rev. A (EAK0366L05A - No. 2 Target Mount Service Kit)
EAZ0139L63A Rev. A (EAK0366L06A - No. 3 Target Mount Service Kit)
EAZ0139L63A Rev. A (EAK0366L07A - No. 4 Target Mount Service Kit)
EAZ0139L67A Rev. A (EAK0366L08A - Cross Beam Service Kit)
EAZ0139L68A Rev. A (EAK0366L09A - Vertical Scale Service Kit)
EAZ0139L69A Rev. A (EAK0366L10A - Cross Beam Pivot Service Kit)
EAZ0139L71A Rev. A (EAK0366L11A - Winch Service Kit)

1
This kit provides the parts and instructions required to replace
a TS100 Target Stand Caster Assembly.
Contents
See Figure 1 for reference.
•A - (4) Carriage Bolt (5/16-18 x 3/4 in.)
•B - (4) Locknut (5/16-18 in.)
•C - (1) Caster Assembly
General Safety Information
Risk of personal injury, unsafe conditions and equipment
damage.
•Before repairing this unit, read this instruction sheet
completely.
•Follow and perform these instructions as written.
•Use the proper personal protective safety equipment and
tools as applicable for the work you are performing.
•Use a helper when lifting, handling and assembling heavy
and large parts.
•Avoid pinching your fingers when sliding or moving parts.
•Check and replace all damaged and worn parts as
required before returning the unit back into operation.
Not following these repair and safety instructions can result in
personal injury, unsafe conditions and equipment damage.
Repair Instructions
Removal
(See Figure 1 for reference.)
1. Rotate and secure the cross beam into the vertical
storage position.See “Rotating/Storing the Cross Beam”
in the ADAS Recalibration System User Guide for
instructions.
2. In order to replace the caster assembly, the unit must be
positioned on it’s side. With the assistance of a helper,
position the unit on it’s side in a manner that avoids
damaging the unit. Ensure the unit is secure before
performing the repair.
3. Remove and discard the existing caster assembly, by
removing the four locknuts and carriage bolts securing it
to the base assembly.
Installation
(See Figure 1 for reference.)
1. Install the replacement caster assembly (C) using the
supplied carriage bolts (A) and locknuts (B). Position the
head of the carriage bolt into the base assembly and
tighten the locknuts to 11 lb-ft. (15 Nꞏm).
Figure-1
2. With the assistance of a helper, return the unit to it’s
normal upright position.
3. Move the unit on it’s casters and ensure they swivel and
roll freely without binding.
4. Check the lock function of the casters for proper
operation.
8"3/ */(
A
B
C
X4
X4
Caster Service Kit
TM
EAK0366L01A Rev. A
© 2019 IDSC Holdings, LLC. All Rights Reserved. All pictures and illustrations shown are for
reference purposes only. All information including specifications herein are subject to change
without notice. IDSC Holdings, LLC, 2801 80th Street, Kenosha, WI 53143
EAZ0139L60A Rev. A 10-M-19

1
This kit provides the parts and instructions required to replace
a TS100 Target Stand Leveling Foot Assembly.
Contents
See Figure 1 for reference.
•A - (1) Leveling Knob
•B - (1) Hex Nut (M10)
•C - (1) Leveling Foot Assembly
•Not Shown - (1) Tube - Thread Locker
General Safety Information
Risk of personal injury, unsafe conditions and equipment
damage.
•Before repairing this unit, read this instruction sheet
completely.
•Follow and perform these instructions as written.
•Use the proper personal protective safety equipment and
tools as applicable for the work you are performing.
•Use a helper when lifting, handling and assembling heavy
and large parts.
•Avoid pinching your fingers when sliding or moving parts.
•Check and replace all damaged and worn parts as
required before returning the unit back into operation.
Not following these repair and safety instructions can result in
personal injury, unsafe conditions and equipment damage.
Repair Instructions
Removal
(See Figure 1 for reference.)
1. Rotate and secure the cross beam into the vertical
storage position.See “Rotating/Storing the Cross Beam”
in the ADAS Recalibration System User Guide for
instructions.
2. In order to replace the leveling foot assembly, the unit
must be positioned on it’s side. With the assistance of a
helper, position the unit on it’s side in a manner that avoids
damaging the unit. Ensure the unit is secure before
performing the repair.
3. Remove the existing leveling foot assembly, by
unthreading the knob from the leveling foot stud and then
unthread the stud from the base plate.
4. Discard all parts removed.
Figure-1
Installation
(See Figure 1 for reference.)
1. Thread the replacement leveling foot assembly (C) into
the base plate. The height from the bottom of the foot to
the base plate, must be less than 45 mm.
2. From the top side of the base plate, thread the M10 nut
(B) down 15mm on the leveling foot threaded stud.
3. Apply thread locker to the threaded stud and then thread
on the replacement leveling knob (A) until it contacts the
M10 nut.
4. While holding the knob, tighten the M10 nut against the
knob to 7.4 lb-ft. (8-12 Nꞏm).
5. With the assistance of a helper, return the unit to it’s
normal upright position.
6. Check the operation of the leveling foot and make any
additional adjustments as needed.
8"3/ */(
A
C
B
EAZ0139L61A Rev. A 10-M-19
© 2019 IDSC Holdings, LLC. All Rights Reserved. All pictures and illustrations shown are for
reference purposes only. All information including specifications herein are subject to change
without notice. IDSC Holdings, LLC, 2801 80th Street, Kenosha, WI 53143
Leveling Foot
Service Kit
TM
EAK0366L02A Rev. A

1
This kit provides the parts and instructions required to replace
a TS100 Target Stand Front Alignment Plate.
Contents
See Figure 1 for reference.
•A - (4) Screw M4 x 12mm
•B - (4) Hex Head Screw M6 x 16mm
•C - (1) Front Alignment Plate
•D - (1) Support Plate
Not Shown - (1) Tube - Thread Locker
General Safety Information
Risk of personal injury, unsafe conditions and equipment
damage.
•Before repairing this unit, read this instruction sheet
completely.
•Follow and perform these instructions as written.
•Use the proper personal protective safety equipment and
tools as applicable for the work you are performing.
•Use a helper when lifting, handling and assembling heavy
and large parts.
•Avoid pinching your fingers when sliding or moving parts.
•Check and replace all damaged and worn parts as
required before returning the unit back into operation.
Not following these repair and safety instructions can result in
personal injury, unsafe conditions and equipment damage.
Repair Instructions
Removal
(See Figure 1 for reference.)
1. Remove the existing front alignment plate, by unthreading
the four screws attaching it to the support plate.
2. Discard all parts removed.
Figure-1
Installation
(See Figure 1 for reference.)
1. Apply thread locker to the four new hex head bolts (B),
and attach the support plate (D) to the base. Tighten the
bolts to 7.4 lb-ft. (8-12 Nꞏm)
2. Apply thread locker to the four new screws (A), and attach
the new front alignment plate (C) to the support plate (D).
Tighten the screws to 2.2 lb-ft. (2.8-3.2 Nꞏm)
8"3/ */(
A
X4
B
C
X4
D
EAZ0139L62A Rev. A 10-M-19
© 2019 IDSC Holdings, LLC. All Rights Reserved. All pictures and illustrations shown are for
reference purposes only. All information including specifications herein are subject to change
without notice. IDSC Holdings, LLC, 2801 80th Street, Kenosha, WI 53143
Front Alignment Plate
Service Kit
TM
EAK0366L03A Rev. A

1
This kit provides the parts and instructions required to replace
a TS100 Target Stand Target Mount.
Application
This instruction sheet is used for the Target Mount Service Kits
listed below. Note: The replacement instructions for each of
the target mounts (1 to 4) are similar. Procedural variances are
identified within the steps of these instructions.
•Target Mount (1) - EAK0366L04A Rev. A
•Target Mount (2) - EAK0366L05A Rev. A
•Target Mount (3) - EAK0366L06A Rev. A
•Target Mount (4) - EAK0366L07A Rev. A
Kit Contents
See Figure 1 for reference.
•A - (1) Target Mount Assembly
Figure-1
General Safety Information
Risk of personal injury, unsafe conditions and equipment
damage.
•Before repairing this unit, read this instruction sheet
completely.
•Follow and perform these instructions as written.
•Use the proper personal protective safety equipment and
tools as applicable for the work you are performing.
•Use a helper when lifting, handling and assembling heavy
and large parts.
•Avoid pinching your fingers when sliding or moving parts.
•Check and replace all damaged and worn parts as
required before returning the unit back into operation.
Not following these repair and safety instructions can result in
personal injury, unsafe conditions and equipment damage.
Repair Instructions
(See Figure 1 for reference.)
Removal
Remove the screws from the cross beam end and remove the
end plate.
If replacing mount “1” or “4”, unlock the target mount and slide
it off the cross beam.
If replacing mount “2” or “3”, first remove the applicable mount
(“1” or “4”) from the cross beam in order to remove the mount
you are replacing.
Installation
1. Install the new target mount (A) onto the cross beam.
2. Install the cross beam end plate using the original screws.
Tighten the screws to 3.7 lb-ft. (4-6 Nꞏm).
3. Adjust and tighten the mount lock lever so that the brake
locks the slide within one half turn of the lever.
A
8"3/ */(
EAZ0139L63A Rev. A 10-M-19
© 2019 IDSC Holdings, LLC. All Rights Reserved. All pictures and illustrations shown are for
reference purposes only. All information including specifications herein are subject to change
without notice. IDSC Holdings, LLC, 2801 80th Street, Kenosha, WI 53143
Target Mount
Service Kit
TM