JohnDow Industries FC-25GC User manual

25-Gallon
Gas Caddy
Model No. FC-25GC
Owners Manual
FC-25GC-MA REV 07/17
™
151 Snyder Ave.
Barberton, OH 44203
www.johndow.com
[e-mail]
OPERATOR’S MANUAL FC-25GC
For Service Assistance
Phone Toll Free 1-800-433-0708
www.johndow.com
REPLACEMENT PARTS:
AVAILABLE REPLACEMENT KITS:
Item Description Qty Part No.
1 Tank 1 –
2 Handle 1 –
3 M6 Shoulder Screw 2 –
4 Flat Washer 3 –
5 M6 ylon Insert ut 2 –
6 Wheel 2 Included in
25GC-WRK
7 Flat Washer 4 Included in
25GC-WRK
8 M16 Hex Cap Screw 2 Included in
25GC-WRK
9 Axle 2 Included in
25GC-WRK
10 M16 ylon Insert ut 2 Included in
25GC-WRK
11 Fuel Gauge Assembly 1 25GC-FG
12 Fill Cap with Vent 1 FIG-379
13 Rotary Hand Pump - UL Listed 1 JDI-35
14 Hose Assembly 1 80-593- I
15 Ground Wire 1 80-572
16 M6 x 12 Phillips Head Screw 1 –
Item Description
25GC-WRK Wheel Replacement Kit

OPERATOR’S MANUAL FC-25GC
OPERATOR’S MANUAL FC-25GC
INSTR CTIONS PERTAINING TO THE RISK OR INJ RY TO PERSONS.
IMPORTANT SAFETY INSTR CTIONS. SAVE THESE INSTR CTIONS.
READ THIS MAN AL CAREF LLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQ IPMENT
It is the responsibility of the employer to place this information in the
hands of the operator. Keep for future reference.
1. Gasoline and other fuels are extremely flammable. Keep away from heat sparks and open flames as an explosion will result in
severe personal injury.
2. Gasoline vapors can explode. Harmful or fatal is swallowed. Avoid breathing fuel vapors.
3. Attach ground wire and bond containers or equipment that are being pumped from and into nuetralize the potential charge
between them
4. Ground all containers for extra safety by connecting the containers to a metal pipe or rod that is buried underground.
5. This product is an atmospheric tank. DO NOT modify this tank or its components. All components and design features have
been tested and approved for use for handling flammable fuels.
6. DO NOT use funnels when transferring fuel through the fill tube.
7. Avoid excess agiation, shaking, splashing or high-flow rates as these can increase the risks of static charge build up.
8. DO NOT use electronics or mobile communication devices such as mobile phones while dispensing or handling fuel.
9. DO NOT smoke near or while using this gas caddy.
10. This product is intended for fuel transfer only and is NOT to be used to transport fuel in any vehicle or trailer.
1. Obtain Material Safety Data Sheets on fuels being handled. Always wear required proper personal protection equipment and
clothing.
2. DO NOT tips or operate on incline surfaces.
3. Keep both hands on the handles when maneuving to maintain control.
4. When using this product precautions should always be followed, including the following:
a. Read all instructions before using this product.
b. To reduce the risk of injury, close supervision is necessary.
c. Keep out of reach of children.
d. DO NOT put fingers or hands into openings or into the pump.
5. Ensure that all fittings and threaded hose and pipe connections are tightened and leak free.
1. Be certain all operators of the equipment have been trained for safe working practices and understand its limitations.
2. Use Caddy for “one type of fuel O LY” to avoid possible damage to vehicle.
3. Use care when maneuving to prevent injury or loss of control. Seek assistance to avoid strain or injury when required.
4. ot for prolonged storage of fuel.
5. Monitor flow rate and fill levels to prevent overflows and spills. DO NOT overfill containers, drums or tanks.
6. Always empty the pump and hose after use by lifting the hose and turning the handle in the opposite direction of the arrow to
empty all remaining liquids back into the caddy.
Product Specifications:
Tank:
Type: Steel, portable
Maximum capacity: 25 gallons (95 liters)
Rotary Pump:
Type: Rotary vane positive displacement, UL listed
Weight: 13 lb (5.9 kg)
Output per turn: 0.074 gal (0.28L)
Output rate: 7.4 gpm (28 Lpm) @ 100 rpm
DANGER
WARNING
CAUTION
2. 3.
ASSEMBLY:
1. Remove the Gas Caddy tank, pump and accessory kit from shipping carton.
Check carefully for concealed damage.
2. Thread the pump (inlet port) to the 3/4” pump stand (top, rear) and tighten.
(See Fig. 1)
3. The inlet port is marked on the pump with the “I ” arrow. (See Fig. 2)
4. Thread the hose assembly into the top of the pump and tighten with a
wrench.
5. Assemble the pump handle and attach to the pump. Tighten with wrench.
6. Attach the green ground wire to the metal tab located on the right side of
the Gas Caddy handle support bracket. (See Fig. 3)
7. Remove shipping tape from the fluid level gauge, attach the plastic dome,
seal, and tighten the plastic nut by hand to secure. (See Fig. 4) Make
certain the indicator mark is positioned to align the float inside the tank.
(See Fig. 5)
8. If desired, attach identification label. (Unleaded, Gasoline, Diesel, Kerosene
or Transmission Fluid) to the front of the Gas Caddy.
Fig 1
Fig 3
Fig 5
Fig 4
Fig 2
TOOL REQ IRED:
Adjustable Wrench Phillips Screwdriver PTFE Tape ( ot Included)
OPERATION:
1. Attach the green ground wire clamp to a known ground on the vehicle being serviced.
2. Place the suction/drain hose in the vehicle.
3. Rotate the pump handle briskly to obtain initial prime.
4. Rotate the handle clockwise (as shown by the arrow on the pump) to draw from the gas caddy , rotate counter-
clockwise for suction.
5. The gas caddy may also be filled by removing the fill cap and filling through the fill tube. DO OT OVERFILL. Fuel
level must be below the flame arrestor screen under the fill tube.
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, mayh result in death or
serious injury.
Indicates a potentially hazardous situation which if not, avoided, may result in minor or
moderate personal injury. It may also warn of unsafe practices.

OPERATOR’S MANUAL FC-25GC
OPERATOR’S MANUAL FC-25GC
INSTR CTIONS PERTAINING TO THE RISK OR INJ RY TO PERSONS.
IMPORTANT SAFETY INSTR CTIONS. SAVE THESE INSTR CTIONS.
READ THIS MAN AL CAREF LLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQ IPMENT
It is the responsibility of the employer to place this information in the
hands of the operator. Keep for future reference.
1. Gasoline and other fuels are extremely flammable. Keep away from heat sparks and open flames as an explosion will result in
severe personal injury.
2. Gasoline vapors can explode. Harmful or fatal is swallowed. Avoid breathing fuel vapors.
3. Attach ground wire and bond containers or equipment that are being pumped from and into nuetralize the potential charge
between them
4. Ground all containers for extra safety by connecting the containers to a metal pipe or rod that is buried underground.
5. This product is an atmospheric tank. DO NOT modify this tank or its components. All components and design features have
been tested and approved for use for handling flammable fuels.
6. DO NOT use funnels when transferring fuel through the fill tube.
7. Avoid excess agiation, shaking, splashing or high-flow rates as these can increase the risks of static charge build up.
8. DO NOT use electronics or mobile communication devices such as mobile phones while dispensing or handling fuel.
9. DO NOT smoke near or while using this gas caddy.
10. This product is intended for fuel transfer only and is NOT to be used to transport fuel in any vehicle or trailer.
1. Obtain Material Safety Data Sheets on fuels being handled. Always wear required proper personal protection equipment and
clothing.
2. DO NOT tips or operate on incline surfaces.
3. Keep both hands on the handles when maneuving to maintain control.
4. When using this product precautions should always be followed, including the following:
a. Read all instructions before using this product.
b. To reduce the risk of injury, close supervision is necessary.
c. Keep out of reach of children.
d. DO NOT put fingers or hands into openings or into the pump.
5. Ensure that all fittings and threaded hose and pipe connections are tightened and leak free.
1. Be certain all operators of the equipment have been trained for safe working practices and understand its limitations.
2. Use Caddy for “one type of fuel O LY” to avoid possible damage to vehicle.
3. Use care when maneuving to prevent injury or loss of control. Seek assistance to avoid strain or injury when required.
4. ot for prolonged storage of fuel.
5. Monitor flow rate and fill levels to prevent overflows and spills. DO NOT overfill containers, drums or tanks.
6. Always empty the pump and hose after use by lifting the hose and turning the handle in the opposite direction of the arrow to
empty all remaining liquids back into the caddy.
Product Specifications:
Tank:
Type: Steel, portable
Maximum capacity: 25 gallons (95 liters)
Rotary Pump:
Type: Rotary vane positive displacement, UL listed
Weight: 13 lb (5.9 kg)
Output per turn: 0.074 gal (0.28L)
Output rate: 7.4 gpm (28 Lpm) @ 100 rpm
DANGER
WARNING
CAUTION
2. 3.
ASSEMBLY:
1. Remove the Gas Caddy tank, pump and accessory kit from shipping carton.
Check carefully for concealed damage.
2. Thread the pump (inlet port) to the 3/4” pump stand (top, rear) and tighten.
(See Fig. 1)
3. The inlet port is marked on the pump with the “I ” arrow. (See Fig. 2)
4. Thread the hose assembly into the top of the pump and tighten with a
wrench.
5. Assemble the pump handle and attach to the pump. Tighten with wrench.
6. Attach the green ground wire to the metal tab located on the right side of
the Gas Caddy handle support bracket. (See Fig. 3)
7. Remove shipping tape from the fluid level gauge, attach the plastic dome,
seal, and tighten the plastic nut by hand to secure. (See Fig. 4) Make
certain the indicator mark is positioned to align the float inside the tank.
(See Fig. 5)
8. If desired, attach identification label. (Unleaded, Gasoline, Diesel, Kerosene
or Transmission Fluid) to the front of the Gas Caddy.
Fig 1
Fig 3
Fig 5
Fig 4
Fig 2
TOOL REQ IRED:
Adjustable Wrench Phillips Screwdriver PTFE Tape ( ot Included)
OPERATION:
1. Attach the green ground wire clamp to a known ground on the vehicle being serviced.
2. Place the suction/drain hose in the vehicle.
3. Rotate the pump handle briskly to obtain initial prime.
4. Rotate the handle clockwise (as shown by the arrow on the pump) to draw from the gas caddy , rotate counter-
clockwise for suction.
5. The gas caddy may also be filled by removing the fill cap and filling through the fill tube. DO OT OVERFILL. Fuel
level must be below the flame arrestor screen under the fill tube.
Indicates an imminently hazardous situation which, if not avoided, will result in death or
serious injury.
Indicates a potentially hazardous situation which, if not avoided, mayh result in death or
serious injury.
Indicates a potentially hazardous situation which if not, avoided, may result in minor or
moderate personal injury. It may also warn of unsafe practices.

25-Gallon
Gas Caddy
Model No. FC-25GC
Owners Manual
FC-25GC-MA REV 07/17
™
151 Snyder Ave.
Barberton, OH 44203
www.johndow.com
[e-mail]
OPERATOR’S MANUAL FC-25GC
For Service Assistance
Phone Toll Free 1-800-433-0708
www.johndow.com
REPLACEMENT PARTS:
AVAILABLE REPLACEMENT KITS:
Item Description Qty Part No.
1 Tank 1 –
2 Handle 1 –
3 M6 Shoulder Screw 2 –
4 Flat Washer 3 –
5 M6 ylon Insert ut 2 –
6 Wheel 2 Included in
25GC-WRK
7 Flat Washer 4 Included in
25GC-WRK
8 M16 Hex Cap Screw 2 Included in
25GC-WRK
9 Axle 2 Included in
25GC-WRK
10 M16 ylon Insert ut 2 Included in
25GC-WRK
11 Fuel Gauge Assembly 1 25GC-FG
12 Fill Cap with Vent 1 FIG-379
13 Rotary Hand Pump - UL Listed 1 JDI-35
14 Hose Assembly 1 80-593- I
15 Ground Wire 1 80-572
16 M6 x 12 Phillips Head Screw 1 –
Item Description
25GC-WRK Wheel Replacement Kit