Johnson Controls Tyco DV-5a Series User manual

DV-5A Red-E Cabinet
Integrated Preaction Fire Protection Package
Page 1 of 8 JULY 2022 TFP1401
Worldwide
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General
Description
The TYCO DV-5ARed-E Cabinet is a
pre-assembled fire protection valve
package enclosed within a free-stand-
ing cabinet designed to occupy minimal
floor space and to provide an aestheti-
cally pleasing enclosure for a fire pro-
tection valve riser. The entire package
is pre-wired and the water inlet and
outlets to the valve riser are grooved
to provide minimal installation time.
The valve package includes a system
(manual) shut-off control valve, an auto-
matic water control valve, and water-
flow/supervisory switches. A built-in
air compressor with associated con-
trols provides an automatic air supply
for use as either supervision and pneu-
matic actuation of the automatic water
control valve.
Integral to the DV-5ARed-E Cabinet is a
control panel and back-up batteries for
providing electrical alarm, supervisory,
and trouble functions. All switches
within the cabinet are pre-wired to the
control panel, making the electrical
connections for power, detection cir-
cuits, and alarms the only remaining
connections to complete the system.
In addition to the control panel being
integral to the DV-5ARed-E Cabinet,
windows are provided in the door for
viewing the releasing panel functions
and essential system pressure gauges.
A lock for the control panel access door
is standard, and a lock for the cabinet
door is optional.
Features and benefits are as follows:
• Aesthetically pleasing appearance
• Professionally assembled
• Internally wired
• Custom manufactured
• All gauges and panel display are
externally visible
• Industrial grade rollers (4) are stan-
dard at bottom of cabinet
• Forklift compatible
• Two-door cabinet design for ease of
maintenance
• Internal, gauge panel, and control
panel lighting
• Optional Model QRS Electronic
Accelerator for the 6 in. and 8 in.
Double Interlock Electric/Electric
Actuation system types
• Optional seismic kit
The DV-5ARed-E Cabinet is designed
to readily incorporate 1-1/2 to 8 in.
(DN40 to DN200) valve risers for the
following types of preaction systems:
• Single Interlock Wet Pilot Actuation
• Single Interlock Dry Pilot Actuation
• Single Interlock Electric Actuation
• Double Interlock Electric/Pneumatic
• Double Interlock Electric/Electric
• Preaction Type A
NOTICE
The DV-5ARed-E Cabinets described
herein must be installed and main-
tained in compliance with this docu-
ment and with the applicable standards
of the NATIONAL FIRE PROTECTION
ASSOCIATION (NFPA), in addition to
the standards of any authorities having
jurisdiction. Failure to do so may impair
the performance of these devices.
The owner is responsible for main-
taining their fire protection system
and devices in proper operating con-
dition. Contact the installing contrac-
tor or product manufacturer with any
questions.
Technical
Data
Approvals
UL and C-UL Listed, FM Approved,
CSFM Listed System Types
• Single Interlock Wet Pilot Actuation
• Single Interlock Dry Pilot Actuation
• Single Interlock Electric Actuation
• Double Interlock Electric/
Pneumatic Actuation
• Double Interlock Electric/Electric
Actuation

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Page 2 of 8
Nominal Riser Size
Nominal Dimension
in. (mm)1
DIM Description 1 1/2 (DN40) 2 (DN50) 3 (DN80) 4 (DN100) 6 (DN150) 8 (DN200)
ASystem Discharge 1 1/2 (DN40) 2 (DN50) 3 (DN80) 4 (DN100) 6 (DN150) 8 (DN200)
BSupply Header 4 (DN100) 8 (DN200)
CDrain Header 2 (DN50)
DHeader Left 17.0 (431, 8 ) 24.75 (628,7)
EHeader Right 16 (406,4) 26.75 (679,5)
FRiser Height 68.26 (1733,8) 68.40 (1737,4) 68.44 (1738,4) 67.34 (1710,4) 67.9 (1724,7)
GConnection Offset 9.42 (239,3) 9. 3 4 ( 237, 2 )
HConnection Offset 5. 0 (127, 0) 8.6 (218,4)
JConnection Offset 4.88 (124,0) 8.5 (215,9)
KConnection Offset 6.88 (174,8) 9.5 (241,3)
LConnection Offset 5.63 (143,0) 6.57 (166,9)
MConnection Offset 19.5 (495,3) 25.15 (638,8)
NCabinet Height 73.25 (1860,6) 73.5 (1866,9)
PCabinet Width 38.15 (969,0) 48.15 (1223,0)
R Cabinet Depth 23.73 (602,7) 29.64 (752,9)
Notes
1. All pipe connections are grooved
2. Supply and drain header connections made internal to cabinet
ED
N
P
A M
C
B
J
K
G
L
H
R
F
FIGURE 1
INSTALLATION DIMENSIONS AND REFERENCE POINTS

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System Types
The technical data sheets referenced in
Table A provide complete details for each
system type arrangement.
Working Pressure Range
DV-5AValve: 20 to 300 psi (1,4 to 20,7 bar)
DV-5AValve Trim: Refer to individual trim
technical data sheets for rated trim pres-
sures as shown in Table A.
Construction
The Red-E Cabinet is constructed of a
minimum thickness of 14 gauge steel
and is free standing. The standard paint
finish is bright red and black. The front
doors of the enclosure are fully hinged
(and removable) and open nearly to the
cabinet floor level allowing easy access
to the couplings when connecting the
water supply and drain. Pre-drilled
holes on tabs along the base of the
cabinet provide an anchor point for the
cabinet to be secured to the floor when
required. Industrial grade rollers at the
bottom of the cabinet are standard.
Internal controls that provide functions
to reset a system after operation - for
example, the alarm test valve or main
drain valve - are individually tagged for
easy identification. All prefabricated
piping is Schedule 40 steel.
A splash-resistant drain cup is pro-
vided that ensures water does not
splash into the cabinet during flow
testing. The discharging water can be
observed through a clear tube attached
to the drain cup. It is designed with a
fail-safe feature allowing water to over-
flow in the event the drain is blocked.
The hard piped funnel drain is con-
nected through a swing check valve to
the main drain header, eliminating the
need to run a separate drain line from
the funnel. The cabinet floor is provided
with a drain opening to allow water to
drain out. A plug is also provided to
prevent water from draining from the
cabinet if necessary.
The air supply connection for cabinets
without compressors (using AMD-1) are
terminated at a common height across
all model sizes allowing the connec-
tion of groups of cabinets easier. This
allows a single tank mounted compres-
sor sized to meet the requirements
of the largest system in the group to
supply all the cabinets in the group, or
alternatively, connect to the factory air
supply. The air supply line contains a
tee and plug which is used to connect
a hydraulic test pump that pressurizes
the sprinkler system above the butterfly
valve for hydraulic testing of the system
in accordance with NFPA 13.
Table A provides list of riser compo-
nents and a cross reference to indi-
vidual technical data sheets, as well
as individual component laboratory
approval information.
Figure 1 shows dimensional infor-
mation for Red-E Cabinets, and
Figure 2 illustrates the typical assem-
bly arrangement.
1-Supply Header
2-Drain Header
3-Supply and Drain Header
Connections on Left or
Right Side
4 - System Discharge
Connection
5 - System Air Supply
Connection with Plug
6-DV-5 A Valve with
Preaction Trim
7 - Manual System Shut-Off
Valve
8-System Pressure Gauges
9-Manual Control Station
10 - Splash-Proof Drip Cup
11 - Drain Header Integrated
Drip Cup Connection
12 -Waterow Pressure Alarm
Switch
13 -Main Drain Valve
14 -Releasing Panel
15 - Electrical Conduit
Connections
16 - Main Compartment
Access Door with
Optional Lock
17 -System Air Compressor
18 - Low Air Pressure Alarm
Switch
19 - Manual System Shut-Off
Valve
20 - Air Tank
15
6
14
16
19
5
9
11
3
8
10
4
20
1
2
12
17
18
7
13
FIGURE 2
TYPICAL ASSEMBLY ARRANGEMENT
(4 IN. DOUBLE INTERLOCK PREACTION SYSTEM WITH ELECTRIC/ELECTRIC ACTUATION SHOWN)

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Description Model TDS*UL C-UL/ULC FM Global CSA
Automatic Water Control Valve and Preaction Trim
DV-5 A
Single Interlock Wet Pilot Actuation TFP1411 X X X
Single Interlock Dry Pilot Actuation TFP1416 X X X
Single Interlock Electric Actuation TFP1421 X X X
Double Interlock Electric/Pneumatic Actuation TFP1461 X X X
Double Interlock Electric/Electric Actuation TFP1466 X X X
Preaction Type A TFP1485
System Shut-off Valve, 1 1/2 to 2 in. (DN40 to DN50) POWERBALL X5X5X5
System Shut-off Valve, 3 to 8 in. (DN80 to DN200) BFV-300 TFP1511 X X X
Pressure Alarm Switch, POTTER PS10-2A X6X6X6
Pressure Alarm Switch, POTTER PS40-2A X6X6X6
Control Panel1, POTTER PFC-4410RC X6X6X6
Automatic Supervisory Air Supply2G16AC812 TFP1620 X7X7
Air Maintenance Device3, Regulator Type AMD-1 TFP1221 X X X
Air Maintenance Device4, Switch Type AMD-2 TFP1231 X X X
Nitrogen Maintenance Device4AMD-3 TFP1241 X X X
Model QRS Electronic Accelerator QRS TFP110 0 X X
Notes
1. The Model PFC-4410RC is standard. The Red-E Cabinet may be ordered without an integral control panel. Preaction Type A systems are not approved for use with PFC-
4410RC Control Panel, utilizing model Fast 2000 instead.
2. The Model G16AC812 is utilized to maintain supervisory air pressure in all sizes of single interlock preaction systems with either electric actuation or wet pilot actuation.
3. The Model AMD-1 Air Maintenance Device, in addition to an auxiliary air tank, is utilized as standard equipment in single interlock preaction systems with dry pilot actuation, as
well as double interlock preaction systems with electric/electric actuation and double interlock systems with electric/pneumatic actuation having a compressor that delivers air
at 5.5 ft³/min (0.16 m³/min) or higher. In the case of single interlock preaction systems with dry pilot actuation, two AMD-1’s are utilized to accomplish the two different pressure
settings that are necessary for the system piping and the dry pilot line. In the case of double interlock preaction systems with electric/electric actuation, one AMD-1 is utilized
to maintain the system pressure.
4. The Model AMD-2 Air Maintenance Device and Model AMD-3 Nitrogen Maintenance Device, as well as the Model AMD-1 Air Maintenance Device, are offered as options when
the Red-E Cabinet is ordered without a built-in (for example, air compressor) automatic air supply.
5. Approvals under the name of LANSDALE VALVE & MANUFACTURING.
6. Approvals under the name of POTTER.
7. Approvals for the compressor and motor are under the name of GENERAL AIR PRODUCTS, and the approvals for the pressure operated switch are under the name of HUB-
BELL or CONDOR.
* TDS – Technical Data Sheet
TABLE A
PRINCIPAL COMPONENTS
TECHNICAL DATA SHEETS AND LABORATORY APPROVALS
Model Number Horsepower Voltage1
Electric/Electric
Actuation Electric/Pneumatic Actuation
System Volume
@20 psi in 30 min.
gal (L)
System Volume
@40 psi in 30 min.
gal (L)
OLR12016AC 1/6 115/208-230 VAC
60 Hz 240 (909) 120 (454)
OLR25033AC 1/3 115/208-230 VAC
60 Hz 475 (1795) 250 (945)
OLR40050AC 1/2 115/208-230 VAC
60 Hz 800 (3028) 400 (1514)
OLR43075AC 3/4 115/208-230 VAC
60 Hz 930 (3520) 430 (1625)
OLR615100AC21115/208-230 VAC
60 Hz 1430 (5410) 615 (2325)
OLR915150AC21 1/2 115/208-230 VAC
60 Hz 2320 (8780) 915 (3460)
OLR1225200AC22208-230 VAC
60 Hz 3040 (11500) 1225 (4635)
Notes
1. Unless otherwise specied, 115 VAC, 60 Hz is provided.
2. 6 in. (DN150) and 8 in. (DN200) cabinets only.
TABLE B
AIR COMPRESSOR SELECTION FOR DOUBLE INTERLOCK PREACTION SYSTEM ARRANGEMENTS

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Design
Considerations
The automatic sprinklers and/or
nozzles, fire detection devices, manual
pull stations, and signaling devices
that are to be utilized with the Red-E
Cabinet must be UL Listed, ULC Listed,
C-UL Listed, or FM Approved, as appli-
cable. With reference to Figure 3, the
system designer must consider and
make preparations for use of a Red-E
Cabinet as follows:
• Adequate floor space to facilitate
opening of the cabinet doors
• Minimum ambient temperature of
40°F (4°C)
• Installation of a suitably sized water
supply to the water supply header
(Port B, Figure 1)
• Installation of system piping (Port A,
Figure 1) including automatic sprin-
klers and/or nozzles from the Red-E
cabinet outlet
• Installation of drains from main drain
header (Port C, Figure 1)
• Installation of the detection system
components and alarms
• Determination of air compressor size
for double interlock preaction sys-
tems as a function of system type
and volume as shown in Table B
• Power supply to Red-E Cabinet
• Separate power supply to the air
compressor
Installation
The TYCO Red-E Cabinet is to be
installed following the directions
given in the “Red-E Cabinet Install-
er’s Manual” provided with the Red-E
Cabinet. Instructions pertain to the fol-
lowing items:
• Placing the cabinet
• Connecting the system piping
• Electrical connections
• System start-up
Care and
Maintenance
The TYCO DV-5ARed E-Cabinet must
be maintained and serviced in accor-
dance with this section.
Before closing a fire protection system
main control valve for maintenance
work on the fire protection system that
it controls, permission to shut down
the affected fire protection systems
must first be obtained from the proper
authorities. All personnel who may
be affected by this decision must be
notified.
Inspection, testing, and maintenance
must be performed in accordance
with the requirements of the NFPA, and
any impairment must be immediately
corrected.
The TYCO Red-E Cabinet does not
require any regularly scheduled inspec-
tion or maintenance. The riser com-
ponents enclosed within the Red-E
Cabinet, however, must be main-
tained in accordance with their appli-
cable technical data sheet as shown in
Table A. In addition, the control panel
and automatic air supply components
must be maintained in accordance with
their applicable instructions provided
with the Red-E Cabinet.
The owner is responsible for the inspec-
tion, testing, and maintenance of their
fire protection system and devices in
compliance with this document, as well
as with the applicable standards of any
authorities having jurisdiction. Contact
the installing contractor or product
manufacturer with any questions.
Automatic sprinkler systems are rec-
ommended to be inspected, tested,
and maintained by a qualified Inspec-
tion Service in accordance with local
requirements and/or national codes.
Model
Number
Power
Rating
(kW)
60 Hz Model
Equivalent
Horsepower
Rating1
(hp)
Voltage
Electric/Electric
Actuation Electric/Pneumatic Actuation
System Volume
@20 psi (1.36 bar) in 30 mins
gal (L)
System Volume
@40 psi (2.76 bar) in 30 mins
gal (L)
OLR12016AC-50 0.12 1/6 220-240 VAC
50 Hz
192
(727)
96
(362)
OLR25033AC-50 0.25 1/3 220-240 VAC
50 Hz
414
(1567)
207
(785)
OLR40050AC-50 0.56 1/2 220-240 VAC
50 Hz
664
(2514)
332
(1257)
OLR43075AC-50 0.75 3/4 220-240 VAC
50 Hz
989
(3743)
357
(1350)
OLR615100AC-5021.2 1220-240 VAC
50 Hz —517 (1956)
OLR915150AC-5021.5 1 1/2 220-240 VAC
50 Hz —758 (2870)
OLR1225200AC-5022 2 220-240 VAC
50 Hz —1014 (3840)
Notes
1. Denotes the equivalent model of 60 Hz compressor for part number use. 50 Hz must specically be request in ordering process. The horsepoer model equivalent is not a direct
conversion to kW. Actual conversion from kilowatts (kW) to horsepower units (hp) is based on 1 kW = 1.34102 hp.
2. For 6 in. (DN150) and 8 in. (DN200) cabinets only.
TABLE C
50 HZ AIR COMPRESSOR SELECTION CRITERIA
FOR DOUBLE INTERLOCK PREACTION SYSTEM ARRANGEMENTS
BASED ON SYSTEM TYPE AND VOLUME

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Red-E Cabinet
Technical
Support
Technical support for the Red-E
Cabinet is available by calling 888-572-
4638 during regular business hours of
8:30-12:00 and 1:00-5:00 Eastern Time
Monday through Friday.
Contact Red-E Cabinet Technical
Support for special request cabinet
configuration or electrical connection/
control panel programming inquiries.
An answering service will take mes-
sages outside of the regular business
hours.
Limited
Warranty
For warranty terms and conditions, visit
www.tyco-fire.com.
Ordering
Procedure
The Part Numbers (P/Ns) in this section
are provided for standard cabinets with
integral control panel, built-in automatic
air supply, for example, air compres-
sor and controls, and galvanized pipe,
nipples, and fittings.
DV-5aRed-E Cabinet with
Single Interlock Preaction System
Specify: Size (specify) DV-5ARed-E
Cabinet with (specify actuation) Single
Interlock Preaction System Riser, P/N
(specify per Table D)
NOTICE
Electric Actuation and Wet Pilot Actu-
ation are provided standard with
the Model G16AC812 Automatic Air
Supply utilizing a 1/6 HP motor. Dry
Pilot Actuation is provided standard
with an OL12516AC (1/6 HP) Air Com-
pressor and Auxiliary Air Tank complete
with Model AMD-1 Air Maintenance
Devices.
DV-5aRed-E Cabinet with
Double Interlock Preaction System
and Electric/Electric Actuation
Specify: Size (specify) DV-5ARed-E
Cabinet with Electric/Electric-Actu-
ated Double Interlock Preaction System
Riser with (specify model from Table B
or C) Air Compressor, P/N (specify from
Table D)
ELECTRICAL
MECHANICAL
WATER SUPPLY INLET
FROM WATER
ALARM PANEL
REMOTE SIGNALS
TO BUILDING FIRE
PIPING, AS WELL AS
SPRINKLER SYSTEM
SPRINKLERS AND/OR
DEVICES
AUDIBLE &
VISUAL SIGNALING
FLOOR DRAIN OR
FUNNEL DRAIN TO
MAIN DRAIN & DRIP
ELECTRICAL POWER CIRCUITS
FROM BUILDING BREAKER PANEL
DETECTION CIRCUITS
SUPPLY PIPING
EQUIVALENT
NOZZLES
PANEL (IF APPLICABLE)
120 VAC 60 Hz MAX. 165 VA OR
CAPABLE OF PROVIDING
ONE CIRCUIT FOR RELEASING
ADDITIONAL POWER CIRCUIT
FROM BREAKER PANEL FOR AIR
220 VAC 50/60 Hz 185 VA MAX.
COMPRESSOR AS APPLICABLE
FIGURE 3
SYSTEM DESIGN CONSIDERATIONS

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DV-5aRed-E Cabinet with
Double Interlock Preaction System
and Electric/Pneumatic Actuation
Specify: Size (specify) DV-5ARed-E
Cabinet with Electric/Pneumatic-Actu-
ated Double Interlock Preaction System
Riser with (specify model from Table B
or C) Air Compressor, P/N (specify from
Table D)
Special Orders
The DV-5ARed-E Cabinet can be pro-
vided as follows as part of a special
request cabinet configuration:
• without the control panel
• without built-in automatic air sup-
ply, for example, air compressor and
controls
• with an optional air/nitrogen mainte-
nance device when ordered without
built-in automatic air supply
• with trim black pipe, nipples, and fit-
tings, as may be desired for AFFF
systems
• with Model QRS Electronic Acceler-
ator, for the 6 in. and 8 in. Double
Interlock Electric/Electric Actuation
system types as shown in Table D,
note 3; and refer to Technical Data
Sheet TFP1100 for more information
• with special size air compressors for
single interlock systems
• with 50 Hz air compressors
• with seismic kit. Kit must be ordered
separately.
Valve Size Part No.
1 1/2 to 4 in. .............. 53-040-0-001
4 to 8 in. ................. 53-080-0-001
Options
• with sight flow gage (provides a
visual indication of flow through the
main drain)
• with extra capacity batteries (12V up
to 18Ah) for longer battery time and/
or systems with heavy power require-
ments , for example, numerous audi-
ble signaling devices
• with Class “A” initiating appliance cir-
cuits (this option permits the connec-
tion of Class “A” style wiring to the
initiating zones)
• with Class “A” indicating appliance
circuits (this option permits the con-
nection of Class “A” style wiring to
the indicating zones)
• with auxiliary relay modules to
provide extra-dry contacts when
required; up to an 8 ARM-44 module
per cabinet can be added
• with RA-4410 RC Remote
Annunciator
Contact Red-E Cabinet Technical
Support for information about special
request cabinet configurations.
P/N 53—X — X — XX — X — X — X — X
1. Air Maintenance Device does not apply
(select “0” - None) when a Compressor (1-8) is
selected.
2. Black trim types are available only on request.
Contact Red-E Cabinet Technical Support for
information.
3. Special Order DV-5A Red-E Cabinet Integrated
Preaction Fire Protection Package featuring
Model QRS Electronic Accelerator is available
in congurations limited to 6 in. or 8 in. Size,
Double Interlock Electric/Electric Actuation System Type, Model AMD-1 Air
Maintenance Device, NPT Galvanized Trim Type, Control Panel Included and No
Compressor. Part Numbers: 6 in. 53061511A0Q; 8 in. 53081511A0Q.
4. A 50 Hz compressor model is available on request, select the equivalent horse-
power rating (1-8).
Size
in.
11 1/2
2 2
3 3
4 4
66
(168,3 mm)
8 8
System
Type3
11 Single Interlock Wet Pilot Actuation
12 Single Interlock Dry Pilot Actuation
13 Single Interlock Electric Actuation
14 Double Interlock Electric/Pneumatic Actuation
15 Double Interlock Electric/Electric Actuation
16 Preaction Type A
Air Maintenance
Device1
0None
1AMD-1
2AMD-2
3AMD-3 Trim
Type2
1NPT Galvanized
Control
Panel
0None
AIncluded
Compressor1,4
0None
1 1/6 hp 120 Gal
2 1/3 hp 250 Gal
3 1/2 hp 400 Gal
4 3/4 hp 430 Gal
5 1 hp 615 Gal
6 1 1/2 hp 915 Gal
7 2 hp 1225 Gal*
8S/I Compressor
* Requires 230V/60Hz
Solenoid Pressure Rating
0300 psi solenoid (standard)
TABLE D
DV-5aRED-E CABINET PREACTION SYSTEMS
PART NUMBER SELECTION

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NATIONAL FIRE PROTECTION ASSOCIATION and NFPA are registered trademarks of National Fire Protection Association;
LANSDALE VALVE & MANUFACTURING and POWERBALL are trademarks of Lansdale Valve & Manufacturing Corp.; POTTER is a trademark of Potter Electric Signal Company, LLC;
GENERAL AIR PRODUCTS is a trademark of General Air Products, Inc; HUBBELL is a trademark of Hubbell Inc; CONDOR is a trademark of Condor-Werke Gebr. Frede GmbH
1400 Pennbrook Parkway, Lansdale, PA 19446 | Telephone [phone]
© 2022 Johnson Controls. All rights reserved. All specifications and other information shown were current as of document revision date and are subject to change without notice.