Johnson Controls York Stack Fan User manual

York®Stack Fan
Installation Operating Manual

2
YORK®S TACK FAN
This Installation Manual is provided as a guide for the installation of fans manufactured by YORK®
Stack Fan. It is the responsibility of the purchaser to provide qualified personnel experienced in the
installation, operation, and maintenance of air moving equipment. Instructions given in this manual
are general in nature and apply to a variety of models manufactured by YORK®. Read this Installation
Manual completely before installing the fan. Additional product and engineering information is
available at www.York.com. Always follow good safety practices when installing, maintaining and
operating air moving equipment.
If fans are located less than 7 feet
above the floor, guarding is required in
accordance with OSHA (Occupational
Safety and Health Act) requirements.
Disconnect power before servicing or
installing.
This fan should be assembled and installed
by a qualified technician.
RECEIVING AND HANDLING
All YORK®products are carefully constructed and inspected before shipment to insure the highest
standards of quality and performance. Compare all components with the bill of lading or packing list
to verify that the proper unit was received. Check each unit for any damage that may have occurred
in transit. Any damage should be reported immediately to the carrier and the necessary damage
report filed.
Handling of all air moving equipment should be conducted by trained personnel and be consistent with
safe handling practices. Verify the lift capacity and operating condition of handling equipment. Maintain
handling equipment to avoid serious personal injury.
Units shipped completely assembled may be lifted with slings and spreader bars. Lift the fan in a
fashion that protects the fan and fan coating from damage. Never lift a fan by the inlet or discharge
flange, shafting or drives, impeller, motor, motor base, or in any other manner that may bend or
distort parts.
Maximum Fan Weight
Specifications
Fan Size Max. Total
Weight (lbs.)
105 240
122 270
135 300
150 340
165 490
182 476
200 528
222 815
245 1263

YORK®S TACK FAN
LIFTING INSTRUCTIONS
Fans are designed to be lifted and moved as a single module. YORK®does not recommend lifting connected fan
modules unless the fan module(s) is supported on a common base.
1. Carefully remove any crate and packing materials.
2. Place the bottom fans onto the mounting structure
using the recommended lifting points as shown.
Lift each fan individually into position.
A
B
C
Preferred lifting method
Eyebolt with washers and nut
Alternate lifting method
S-Hook
Lifting Points
– 5/8” diameter holes
A
B
CClevis Hook
3

4
Installation, Operation, & Maintenance
YORK®S TACK FAN
SHORT TERM STORAGE
Iffaninstallationisdelayed,storetheunitinaprotectedarea.Protectthefanandmotorbearingsfrommoisture
and vibration (or shock loading).
LONG TERM STORAGE
If a fan is to be stored for any length of time and the bearings are re-greasable, the motor bearings
should immediately be filled with grease while rotating the fan and then the bearings should be re-
greased and rotated monthly. This will prevent moisture, which condenses within the bearing, from
corroding the raceways.
STORAGE PROCEDURES
Fans should be stored indoors whenever possible where control over temperature, humidity, shock and
dust is reasonably maintained. If units are to be stored outside, they should be covered with a water-
resistant material. Stored equipment should be on a clean, dry floor or blocked up off the ground to
prevent unit from sitting directly on the ground.
PERIODIC CHECK
On a monthly interval, the equipment should be checked to ensure that it has remained in an accept-
able stored condition. The fan and motor should be rotated several times by hand. The fan impeller
should be repositioned approximately 180 degrees from the previous month to prevent damaging the
motor bearings.
BASES (Foundation and Isolation)
Critical to every fan installation is a strong, level foundation. Structural bases must be sturdy enough
to prevent flexing and vibration. YORK®recommends using a spring isolated inertia base for all YORK®
StackFan applications. Design, fabrication, and installation of the isolation base are the customers
responsibility.
After the fan, isolation base, and isolators are installed, the entire assembly must be leveled. Floor
mounted fans should be installed on a flat, level, rigid foundation.
Fans mounted to or within a structure should be placed as close as possible to a rigid member such as
a wall or column. The structure must be designed for rotating equipment; static design for strength
is not sufficient to ensure proper operation. Structural resonance should be at least 20% above the
maximum fan operating speed.
Any ducting should have independent support; do not use the fan to support ducting. Isolating the fan
from ductwork with flex connections eliminates transmission of vibration.

5
Unit Start Up
YORK®S TACK FAN
Motor Bolt Torque
NEMA Frame Bolt Size
(Grade 5)
Washers
Size
(Top and
Bottom)
Recommended
Torque
(ft-lb)
56-145T 5/16 5/16 18
182-215T 3/8 3/8 31
254U-286TS 1/2 1/2 75
324T-365T 9/16 9/16 107
Bushing Fastener Torque
Bushing Type Screw Size Recommended Torque
JA 10-24 60 in-lbs.
SD/SDS 1/4-20 108 in-lbs.
SK 5/16-18 180 in-lbs.
SF 3/8-16 360 in-lbs.
C
Bushing Set Screw
Bushing Type Screw Size Recommended Torque
SD/SDS 1/4-20 60 in-lbs.
SK 5/16-18 110 in-lbs.
SF 3/8-16 110 in-lbs.
D
When the unit is removed from storage, all grease should be purged and
replenished with fresh grease.
The following check list is recommended to ensure proper operation:
D
C
B
A
D
A
B
C
Hub
Bushing
Bushing Screws
Bushing Set Screw

6
Motor and Structural Maintenance
YORK®S TACK FAN
MOTOR MAINTENANCE
The three basic rules of motor maintenance are: keep the motor clean, dry and properly lubricated.
Keeping motors and windings clean is important as trapped dirt and dust may impede air flow and heat
convection causing motor windings to overheat possibly leading to premature failure. Blow dust and dirt
out of windings and off the motor periodically. Use low pressure (50 psi) airstream to prevent winding
damage. Keep the areas surrounding the motor clear so the air can circulate through the motor cooling
fan.
Motors should be kept dry to avoid electrical short circuits. Motors kept in storage for long periods of
time can have moisture condense on the windings. Be certain the motor is dry before using.
Some smaller motors are permanently lubricated. Motor bearing lubrication, if required, must follow
a rigorous schedule. Motors less than 10 hp running eight hours a day in a clean environment should
be lubricated once every five years; motors 15 to 50 hp, every 3 years; and motors 50 to 150 hp,
yearly. See motor manufacturer specifications for recommended greases. For motors in a dusty or
dirty environment or running 24 hours a day, divide the service interval by 2. If the environment is very
dirty or high temperatures exist, divide the service interval by 4. Lubrication requirements are normally
attached to the motor. Do not over-lubricate.
The major cause of motor bearing failure is contamination of grease, insufficient grease, over lubrication,
and incompatibility of grease. If a fan is to be stored for any length of time and the bearings are re-
greasable, the motor bearings should immediately be filled with grease while rotating the fan and then
the bearings should be re-greased and rotated monthly. This will prevent moisture, which condenses
within the bearing, from corroding the raceways.
STRUCTURAL MAINTENANCE
All structural components or devices used to support or attach the fan to the isolation base, or other
structure should be checked at regular intervals. Vibration isolators, bolts, foundations, etc, are subject
to failure from corrosion, erosion, and other causes. Improper mounting can lead to poor operation
characteristics, fan fatigue, and failure. Check components for corrosion, cracks, or other signs of
stress.

7
Troubleshooting Guidelines
YORK®S TACK FAN
Use safety practices when investigating fan or system performance problems. General safe practices and performance trou-
bleshooting guidelines can be found in AMCA Publication 410: Recommended Safety Practices for Users and Installers of
Industrial and Commercial Fans, and AMCA Publication 202-98 (R2011): Troubleshooting. Fan application and field mea-
surement procedures can be found in AMCA Publication 201-02 (R2011): Fans and Systems and AMCA Publication 203-90
(R2011): Field Performance Measurement of Fan Systems.
Troubleshooting Performance Problems:
The lists below indicate possible areas to check when air or sound values do not meet expectations. Most fan problems can
be pinpointed to one of these common causes.
Air Capacity Problems:
1. Air resistance of system not at design rating. If air resistance is lower than expected airflow may be higher and
the associated horsepower lower. If air resistance is higher than anticipated, air volume will likely be lower.
2. Fan speed is not at design speed.
3. Air density not at design values. Also check air performance measurement techniques / procedures.
4. Mechanical air devices (e.g. dampers or lters), are closed or plugged.
5. Impeller mounted improperly or is rotating in reverse.
6. Parts of system or fan have been damaged or need cleaning.
Noise Problems:
1. Fan is not at design point of operation or fan is operating in an unstable flow region.
2. Bearing failure. Check bearings.
3. Supply voltage high or inconsistent supply frequency. Variable frequency controllers can generate motor noise.
4. Object which are installed in a high velocity airstream can generate noise. This includes flow sensors, turning
vanes, etc.
5. Non-uniform fan inlet conditions.
6. Acoustics or sound measurement procedure incorrect.
Vibration Problems
1. Misalignment of drive components.
2. Poor foundations (isolation base) or mounting structure (resonances).
3. Foreign object trapped in rotating components.
4. Damaged rotating components (bearings, shaft, fan, impeller).
5. Broken, loose or missing set screws.
6. Loose bolts.
7. Vibration transmitted by another source.
8. Water accumulating in airfoil blades.
9. Fan is operating in stall or unstable flow region.
NOTE: All fans manufactured by York®are factory balanced
prior to shipment. Improper handling and movement of the
fan during shipment may cause the rotating assembly to shift
out of alignment Balance should be checked once the fan is
installed. If a nal trim balance is required, it is the end user’s
responsibility to bring the fan back to factory specications.
Final trim balancing is not the responsibility of York®.

8
Installation
YORK®S TACK FAN
Intake Side Supply Side
Bolt bottom YORK®STACK FAN modules to the isolation base, or other structure, and adjacent modules using the inlet and
outlet mounting flanges. The first row of modules should be securely installed before installing the second row of modules.
YORK®does not recommend lifting and moving assembled YORK®STACK FAN, as this may cause bending, distortion, and lead
to component misalignment.
YORK®S TACK FA N ASSEMBLY

9
Installation (Continued)
YORK®S TACK FAN
Top, Bottom and Side Connections
*Intake Side Shown
• 1/2-13 x 1.00 Grade 5 Hex Head Cap Screw (or
equivalent) 4 required (1 in each corner)
• 1/2 Flat Washer, 8 required (2 in each corner)
• 1/2-13 Hex Nut (or equivalent), 4 required (1 in each
corner). Recommended torque setting of 18 (ft-lb)
• Split Lock Washer (or equivalent), 4 required
(1 in each corner)
Middle Connections *Intake Side Shown
• Intake Side Panel Connection: A series of
.22” diameter holes, 3” on center are provided to
connect the front panel of the fan assembly to the
customer’s equipment. The holes are sized for 1/4”
sheet metal screws.
• All installation hardware supplied by end user.
A
B
A *Intake Side
B *Intake Side

9
Installation (Continued)
YORK®S TACK FAN
RADIAL GAP, OVERLAP AND IMPELLER ALIGNMENT
Efficient fan performance can be maintained by having the correct gap and overlap between the impeller and inlet funnel.
These items should be checked at installation, after the fan has been in operation for 24 hours, and after the unit has been
serviced.
Gap– distance between the OD of the funnel and the ID of the impeller concentricity.
Overlap– distance the funnel and impeller overlap one another.
Overlap is adjusted by loosening the impeller hub from the shaft
and moving the impeller to the desired position along the shaft.
The transition between the inlet funnel and impeller should be as
shown; there is a smooth feel to the profile when moving from one
component to the other.
This sketch shows both the gap and overlap dimensions for all sizes.
Gap is adjusted by loosening the inlet funnel
bolts and centering the funnel on the impeller.
Caution: Never loosen the motor attachment
bolts to make adjustments to the impeller-to-
funnel gap.
Overlap
Gap
Inlet Cone
Impeller
Gap/Overlap Dimensions
Model
Minimum
Overlap
(Inches)
Maximum
Overlap
(Inches)
Minimum
Gap
(Inches)
105 0.12 0.29 0.06
122 0.12 0.32 0.07
135 0.12 0.35 0.07
150 0.19 0.41 0.09
165 0.25 0.47 0.11
182 0.31 0.5 0.11
200 0.38 0.57 0.12
222 0.44 0.63 0.14
245 0.5 0.69 0.17
165 0.25 0.47 0.11
182 0.31 0.5 0.11
200 0.38 0.57 0.12
222 0.44 0.63 0.14
245 0.5 0.69 0.17

9
Installation (Continued)
YORK®S TACK FAN
Recommended Inlet Spacing
A
Minimum of one
Impeller diameter
FAN SPACING
Location and Placement of Plenum Fans in Air Handlers
Center the fan inlets in both the horizontal and vertical planes.
• For inlet clearance, see .
A minimum of one fan impeller diameter clearance is
recommended.
A

10
Piezometer Ring Data
YORK®S TACK FAN
K Factor
Fan Size iCorus & Corus
DDP
Efficient
Silent Array
105 592 592
122 842 842
135 963 963
150 1147 1147
165 1450 1450
182 1671 1671
200 2087 2087
222 2458 2458
245 2941 2941
HOW IT WORKS
The Piezo Ring system is based on the principle of a flow nozzle. The inlet funnel of the fan is used
as the flow nozzle, and the flow can be calculated by measuring the static pressure drop through the
inlet funnel. The pressure drop is measured from the tap located on the face of the inlet funnel to the
piezometer ring in the throat. The inlet tap is connected to the high-pressure side of the transducer
and the piezometer ring is connected to the low-pressure side (see diagram below).
A
B
Front Pressure Tap
HIGH PRESSURE
Piezometer Ring
LOW PRESSURE
AB
MEASUREMENT OF AIRFLOW
Several factors affect the accuracy of
this method of determining flow. The
equations below assume the following:
• There are no vanes or other
obstructions in or near the inlet
• Impeller to inlet funnel overlap
• Flow entering the funnel (no pre-
swirl) contains no pressure.
• Accurate determination of air density
at the inlet

11
Piezometer Ring Data (Continued)
YORK®S TACK FAN
Calculation when using the Piezo Ring
For standard air (ρ = 0.075 lb/ft3):
(CFM) = K Factor * √(delta pressure)
• K Factor = value from chart
• Delta Pressure (ΔP) = The differential in static pressure
from the piezometer ring and the front pressure tap
(inches w.g.)
P
To Piezo Ring
To Front Panel

5
Operation Checklist
YORK®S TACK FAN
When the unit is removed from storage, all grease should be
purged and replenished with fresh grease.
The following check list is recommended to ensure proper
operation:
Verify proper safety precautions have been followed:
Electrical power must be locked off.
Check fan mechanism components:
System connections are properly made and tightened.
Impeller and fan surfaces are clean and free of debris.
Rotate the impeller by hand to verify it spins freely and has not shifted in transit.
Check fan electrical components:
Motor is wired for proper supply voltage.
Motor was properly sized for power.
Motor is properly grounded.
All leads are properly insulated.
Trial “bump”:
Turn on power just long enough to start
assembly rotating.
Check rotation for agreement with rotation arrow.
Perform checklist again until unit is operating properly. Verify fastener tightness. These may have become
loose during shipment or installation.
Bushing set screw torque.
Bolts on inlet funnel.
Motor bolt torque.
Nuts holding housing frame to base and base to
ground (customer specifications).
Bushing fastener torque.
Ensure piezo ring tubing will not contact the impeller.

FOR MORE INFORMATION CONTACT
YOUR LOCAL JOHNSON CONTROLS BRANCH