Johnson Pump Viking Power 16 User manual

Instruction Manual
Viking Power 16
12/24 V DC
IB-114 R01 (0502)

6
ENGLISH
Typical applications
The Viking Power 16 is a single diaphragm
DC-pump. This pump is the ideal choice for
shower drain, waste water and bilge pump-
ing. Its compact design and flexible orien-
tation give a very adaptable mounting and
installation in the boat.
Model number
Viking Power 16 12V 10-13350-03
Viking Power 16 24V 10-13350-04
Features
• 16 L/min (4.2 GPM) at open flow
• 15 L/min (4.0 GPM) at 0.1 bar pressure
• Compact and flexible configuration and
installation
• Quick disconnect fittings (1" or ¾" hose
and ½" BSP) straight included and 90° as
accessory
• Quiet operation
• Smooth flowing
• Self priming to 3 m (10 feet)
• Pump head can be rotated 360°
• Three alternatives to motor orientation
• Dry running without damage
• No filter required
• Ball-bearing supported transmission
• Low power consumption (30W)
• Meets ISO15083 Small Craft Bilge Pump
standard for boats up to 12 m/40 feet
Working principle
Single-chamber, self-priming diaphragm
pump. To obtain good self-prming ability
and a filter-less solution, the pump is de-
signed with a large single diaphragm and
a long stroke. This way a lot of water is
pushed through the valves in each stroke
and any debris is flushed through.
Technical description
Body: Nylon
Valves: Nitrile
Diaphragm: Reinforced nitrile
Connection: KlickTite™ XL connectors
1" hose or ¾" hose and
½" BSP, straight included
and 90° as accessory
Fasteners: Stainless steel
Fot: Painted zink plated steel
Max. head: 3 meters (10 feet)
Max.
suction lift: 3 meters (10 feet)
Max head
& lift: 4 meters (13 feet)
Motor: 30 W at 1 m head
12/24 V DC (with built-in
thermal protection)
Fuse size: 8 A – 12V / 4 A – 24V
The pump is CE marked according to the
following standards:
• EN55014-1:2000/Radio disturbance
• EN55014-2:1997/Radio disturbance
• ISO8846: Small Craft – Electrical devices
– Protection against ignition of surround-
ing flammable gases
• ISO8849:2003/ Small craft – Electrically
operated bilge pumps
• ISO10133: 2001/Small Craft – Electrical
systems – Extra-low voltage DC installa-
tions
Drawing
See page 25
Pressure and Capacity data
Pressure Flow Amp. draw
Bar kPa Psi L/min USGPM 12V 24V
0 0 0 16.2 4.2 2.0 1.0
0.1 10 1.5 15.1 4.0 2.3 1.2
0.2 20 2.9 13.7 3.6 2.8 1.4
0.3 30 4.4 12.5 3.3 3.4 1.7
0.4 40 5.8 11.3 3.0 4.0 1.9
Fuse required 8 A 4 A
Viking Power 16 mounted to DC motor 12/24 V
Please follow all instructions before attempting an installation.

7
ENGLISH
Please follow all instructions before attempting an installation.
Installation and maintenance
Installation
Locate the pump in a dry location.
• If the pump is mounted vertically, the
motor must be above the pump house
• Mark screw positions and drill pilot
holes.
• Mount the pump using stainless steel
screws with the enclosed stainless steel
washer. Make sure that the plastic spac-
ers are in their correct position. Take
care not to over compress the vibration
dampening rubber feet. (The screws are
too tight if the pump house is in contact
with the surface.)
• Reinforced flexible tubing is recommended.
• Use stainless steel hose clamps to secure
tubing to quick disconnect fittings and
other hose barbs in the system.
Pump configuration
The pump can be configured in three dif-
ferent ways:
• With the motor to the left
• With the motor to the right
• With the motor straight up
The set-up can easily be changed by follow-
ing this procedure:
1. Unscrew the six screws holding the pump
to the steel foot
2. Set the pump with the motor facing in the
desired direction
3. Fasten the six screws
Electrical installation
The pump must be installed according to
ISO 10133 (Small craft – Electrical system
– Extra low voltage DC installation for con-
tinuous current). Note: The fuse must be ig-
nition protected.
The motor is equipped with built in thermal
protection to prevent the motor from over-
heating. The protection is automatically re-
stored when the motor is cooled.
If the pump is connected with separate
earth lead, this should be yellow/green and
connected to the motor base. See the wiring
table (next page) for correct installation.
Negative wire must be black. Choose wire
size in accordance with total wire lenght
(see table next page). The wire connections
must be sealed with a marine sealant.
Note: Before installation with electrical
control systems, check that equipment to
be used is of sufficient rated capacity to ac-
cept amperage draw of motor. Low voltage
will cause motor to overheat.
Maintenance
The pumps valves inside the pump house
should be regularly cleared from debris to
prevent reduced performance.
This is done by unscrewing the house clamp
and opening the house. Make sure pump is
disconnected from the power supply.
Wiring diagram
Other electrical devices, eg switch, cir-
cuit breaker, must be installed between
the pump and the positive (+) lead on
the battery (on the red wire).
Pump
Terminal
fuse Switch
Max 0.2 m
Red
Black
Green/yellow
+
–
Wiring dimensions
(Based on 10% voltage drop)
Wire size Max wire length* in m
12V 24V
1.0 mm² #18 AWG 13 56
1.5 mm² #16 AWG 20 84
2.5 mm² #14 AWG 34 140
* The wire length is the total distance from the
battery to the pump and back to the battery. It is
recommended to use a relay with a light wire from
the main cable to shorten the main leaders.
Self-priming
Pump is self-priming up to 3 m/10 feet.
Dry running
The pump can be run dry without any
harm. It will however unnecessary reduce
your battery power.

8
ENGLISH
Winterizing
Drain the pump from water by pumping it
until it primes air and there is no fluid com-
ing from the outlet.
Service instructions
Change of diaphragm
1. Remove the two screws that hold the
clamps, and remove the two clamps
2. Remove the pump housing
3. Remove the screw that hold the dia-
phragm and the diaphragm washer
4. Remove the diaphragm and the dia-
phragm washer
5. Mount the new diaphragm and the new
diaphragm washer with the new screw
6. Assemble the pump housing and the
clamps
Trouble shooting chart
Symptom Cause Solution
1. Pump does not run. 1.1 Tripped thermal protector 1.1.1 Check fuse. If motor is overheated let it
or blown fuse. cool down prior to restart.
1.2 Faulty wire connection or 1.2.1 Check battery/power supply, main switch
or blown fuse. and wiring._
1.4 Motor malfunctioning. 1.4.1 Change pump._
1.5 Pump/motor frozen. 1.5.1 Thaw pump and system and check for
damage. The pump/ motor is liable to
damage when a frozen pump is started
2. Pump does not prime. 2.1 Tank empty. 2.1.1 Fill up tank.
2.2 Debris in check-valves. 2.2.1 Open the pump body by unscrewing the
two supporting screws and clean the
check-valves.
2.3 Perforated diaphragm. 2.3.1 Replace diaphragm.
2.4 Leak on inlet side of pump. 2.4.1 Check tightness of hose connections at
pump and tank.
2.5 Inlet or outlet plumbing 2.5.1 Check plumbing and valves
restricted.Restriction on
outlet side of pump/too
high pressure.
3. Low flow/pressure. 3.1 Leak on inlet side of pump. 3.1.1 Check tightness of hose connections,
check hose for possible damage
3.2 Leak on outlet side of pump. 6.2.1 Check tightness of hose connections,
check hose for possible damage.
3.3 Perforated diaphragm 3.3.1 Replace diaphragm
3.4 Motor malfunction 3.4.1 Change pump
3.5 Debris in check-valves 3.5.1 Open the pump body by unscrewing the
two supporting screws and clean the
check-valves.
4. Pump is excessively noisy. 4.1 Inlet or outlet plumbing 4.1.1 Check plumbing
restricted. Restriction on 4.1.2 Ensure that valves on inlet/outlet are open
outlet side of pump/too high
pressure.
4.2 Pump mounting is loose. 4.2.1 Tighten screws
4.3 Defective motor 4.3.1 Change pump
4.4 Defective transmission 4.4.1 Change pump
Change of pump housing
1. Remove the two screws that hold the
clamps, and remove the two clamps
2. Remove the pump housing
3. Assemble the new complete pump hous-
ing and the clamps
Cleansing check valves
1. Remove the two screws that hold the
clamps, and remove the clamps
2. Remove the pump housing
3. Inspect the rubber check valves and re-
move any debris
4. Assemble the pump housing and the
clamps

25
09-47149
09-47148
Reservdelslista
Parts list
Teilliste
Liste des pièces
Lista de piezas
Elenco delle parti
09-47148 Membran kit Diaphragm kit Blendenausstattung Kit membrane Equipo de diafragma Kit del Diaframma
09-47149 Pumphus komplett Pump house cpl Pumpengehäuse kpl. Corps de pompe Cuerpo de bomba Alloggiamento della pompa completo

26
09-47116
¾" Hose barb straight
¾"-Schlauchbefestigung, gerade
Raccord cannelé droit pour tuyau ¾" (19 mm)
¾" tubo flexible acanalado recto
Flessibili diritti con estremità a gancio da ¾"
09-47117
1" Hose barb straight
1"-Schlauchbefestigung, gerade
Raccord cannelé droit pour tuyau 1"(25 mm)
1" tubo flexible acanalado recto
Flessibili diritti con estremità a gancio da 1"
09-47118
¾" Hose barb 90°
¾"-Schlauchbefestigung, 90°
Raccord cannelé 90° pour tuyau ¾" (19 mm)
¾" tubo flexible acanalado 90°
Flessibili a 90°con estremità a gancio da ¾"
09-47119
1" Hose barb 90°
1"-Schlauchbefestigung, 90°
Raccord cannelé 90° pour tuyau 1" (25 mm)
1" tubo flexible acanalado de 90°
Flessibili a 90° con estremità a gancio da 1"
Tillbehör
Accessories
Zubehör
Accessoires
Accesorios
Accesori
Snabbanslutningar
Quick disconnect fittings
Schnellwechselarmaturen
Raccords à déconnexion rapide
Racores de abertura rápida
Raccordi a scollegamento rapido

27
186 mm
90 mm 64 mm
90 mm
118 mm
60 mm 204 mm
163 mm
226 mm
144 mm
Dimensioner
Dimensions
Abmessungen
Dimensions
Dimensiones
Dimensioni