Johnson JPC-5100 User manual

o JPB-5100
o JPS-5100
o JAR-6000
o JPC-5100
o JPE-5100
o JAR-5100

TABLE OF CONTENTS
nSECTION 1: WIRING DIAGRAM
oCONTROL BOARD WIRING DIAGRAM (JPC/B-5100).............................1-1
oCONTROL BOARD WIRING DIAGRAM (JPS-5100)................................1-2
oCONTROL BOARD WIRING DIAGRAM (JPE-5100)................................1-3
oCONSOLE BACKSIDE (EAR CLIP SENSOR)...........................................1-4
oCONSOLE BACKSIDE (HAND PULSE)...................................................1-5
oWIRING DIAGRAM (JPC/B-5100).............................................................1-6
oWIRING DIAGRAM (JPS-5100)................................................................1-7
oWIRING DIAGRAM (JAR-5100)................................................................1-8
oWIRING DIAGRAM (JAE-5100)................................................................1-9
nSECTION 2: TROUBLESHLOOTINGS
JPC/B/S/E-5100
oNo display on the console or the display is dim..........................................2-1
oNo RPM is displayed during the exercise (JPC/B/S).................................2-2
oAll or some of the keys have no function......................................................2-3
oFeel the resistance increase/decrease or fell no resistance(JPC/B/S)........2-4
oFeel the resistance increase/decrease or feel no resistance (JPE)..............2-5
oFeel slipping while pedaling.......................................................................2-6
oKnocking or creaking noise..........................................................................2-7
oNo pulse is displayed on the console (Ear clip sensor)...............................2-8
oNo pulse is displayed on the console (Chest belt type)...............................2-9
oNo pulse is displayed on the console (Hand pulse type)..............................2-10
oConsole diagnostics mode...........................................................................2-11
JAR-5100
oNo display is on the console while any function key is pressed...................2-12
oNo display is on the console while adjusting the seat but there is display while
any key is pressed............................................................................................2-13
oConsole will not function properly...............................................................2-14
o“Count”value will not increase while adjusting the seat..........................2-15
JAR-6000
oNo display on the console..............................................................................2-16
o“SPM”value won’t increase while running the rower................................2-17
oNo pulse display on the console....................................................................2-18

TABLE OF CONTENTS
nSECTION 3: PARTS REPLACEMENT
nGENERAL (JPC/B/S/E)
oCONSOLE.......................................................................................3-1
oCONSOLE CABLE......................................................................3-2
oCONTROL BOARD.....................................................................3-3
oGENERATOR OR ELECTROMAGNET BRAKE SET..................3-4
nJPC/B-5100
oCRANK............................................................................................3-5
oPEDAL............................................................................................3-6
oPOLY-VBELT 400/380J6................................................................3-7
oPOLY-VBELT 500/440J8................................................................3-8
oAXLE.......................................................................................3-9
oFRONT PULLEY.......................................................................3-10
oBALL BEARINGS...........................................................................3-11
nJPS-5100
oPOLY-VBELT 430J6.......................................................................3-12
oPOLY-VBELT 430J8.......................................................................3-13
oCHAIN OR SPRING.....................................................................3-14
oSENSOR............................................................................................3-15
oFOOT PAD....................................................................................................3-16
oBALL BEARINGS.............................................................................3-17
nJPE-5100
oCRANK.............................................................................................3-18
oPEDAL.............................................................................................3-19
oPOLY-VBELT 430J12......................................................................3-20
oPOLY-VBELT 430J6........................................................................3-21
oPULLEY AXLE..............................................................................3-22
oAXLE.........................................................................................3-23
oROLLER............................................................................................3-24
oSENSOR............................................................................................3-25
nJAR-5100
oCONSOLE.......................................................................................3-26
oCONSOLE CABLE.......................................................................3-27
oSENSOR............................................................................................3-28
oSEAT.........................................................................................................3-29
oDRIVE BELT 3V-530......................................................................3-30
oNYLON ROPE.............................................................................3-31
oTENSION SPRING SET.................................................................3-32

TABLE OF CONTENTS
nSECTION 4: PREVENTIVE MAINTENANCE
¨CLEANING THE GROOVES.......................................................4-1
¨RE-LUBRICATING THE CHAIN & GEAR (for JPS)................4-2
¨CLEANING THE RAIL AND ROOLER(JPE5100)......................4-3
nSECTION 5: SERVICE FORM
oFIELD FAILURE REPORT.........................................................5-1
oPARTS ORDER FORM................................................................5-2
oWARRANTY CLAIM FORM........................................................5-3
Revision: 1.0 Date: 2001/06/01

SECTION 1
WIRING DIAGRAM
Revision: 1.0 Date: 2001/06/01

JPC/B-5100 CONTROL BOARD WIRING DIAGRAM
ØA1 : 3-pin terminal to the generator
ØA2 : 2-pin terminal to the electromagnet
ØA3 : 4-pin terminal to the console
1-1 Revision: 1.0 Date: 2001/06/01

JPS-5100 CONTROL BOARD WIRING DIAGRAM
ØA1 : 3-pin terminal to the generator
ØA2 : 2-pin terminal to the electromagnet
ØA3 : 2-pin terminal to the output of the adapter
ØA4 : 4-pin terminal to the console
1-2 Revision: 1.0 Date: 2001/06/01

JPE-5100 CONTROL BOARD WIRING DIAGRAM
ØA1 : 3-pin terminal to the electromagnet brake set
ØA2 : 2-pin terminal to the adapter
ØA3 : 3-pin terminal to the console
ØA4: grounding wire to frame
A4 A1
A2
A3
1-3Revision: 1.0 Date: 2001/06/01

CONSOLE BACKSIDE (EAR CLIP SENSOR)
ØA : console cable -> MCB A4
ØB : ear clip cable
ØC : console power switch
1-4Revision: 1.0 Date: 2001/06/01

CONSOLE BACKSIDE (HAND PULSE)
ØA : console cable -> MCB A4
ØB : hand pulse cable (right)
ØC : hand pulse cable (left)
ØD : console power switch
1-5Revision: 1.0 Date: 2001/06/01