joke ENESKAmicro 600 User manual

Operating
instructions
ENESKAmicro 600
ENESKAmicro 450
ENESKAmicro 600 PLC

22
Table of contents
1 Notes on this manual .................................................4
2 Product overview ....................................................4
3 Technical data .......................................................5
3.1 Nameplate ...................................................................8
4 Safety...............................................................9
4.1 Intended use .................................................................9
4.2 General safety instructions ....................................................9
4.3 Safety markings on the unit ....................................................9
5 Controls and indicators ..............................................10
6 Commissioning of the controller ......................................11
6.1 Replacing the fuse (if necessary) ..............................................11
6.2 Setting up the control unit ....................................................12
6.3 Connecting the mains cable and switching on the unit...........................13
6.4 Connecting the motor cable to the unit .........................................14
6.5 Connecting a handpiece......................................................15
6.6 Setting the language (if necessary) ............................................16
7 Commissioning of the motor on the controller ..........................17
7.1 Switching the unit on and o..................................................17
7.2 Selecting a motor............................................................17
7.3 Selecting the direction of rotation .............................................18
7.4 Setting the speed ............................................................19
7.5 Starting the motor ...........................................................20
7.6 Stopping the motor...........................................................20
7.7 Using the memory function (MEM) .............................................21
8 Main menu overview ................................................22
9 Opening the main menu and navigating within menus ...................23
10 Displaying information about the unit..................................24
11 Unit functions in the “Options” menu ..................................25
11.1 Setting the “Timer” option ....................................................25
11.2 Switching the direction of rotation on and o via the handpiece ..................25
11.3 Adjusting the speed limiter in anti-clockwise rotation ...........................26
11.4 Activating the “Foot pedal memory” (MEM foot pedal) option .....................26
11.5 Activating the “Diagnostics screen” option.....................................27
11.5.1 Overview of “Diagnostics Screen”.......................................28
11.6 “External control input” option (ext. input) assign ...............................29
12 Using the foot pedal on the external input..............................30
12.1 Fixing the speed of the foot pedal (FIX-it) .......................................31
13 PLC operating mode for external motor control
(ENESKAmicro600 PLC only) .........................................33
13.1 Keys in PLC mode............................................................33
13.2 Main display in PLC mode ....................................................34
13.3 Activating PLC operating mode................................................34

33
13.4 Parametrising the PLC........................................................35
13.4.1 Activate “Run/stop” mode and specify the set speeds .....................35
13.4.2 Activating analogue control.............................................35
13.5 Connecting the PLC ..........................................................36
14 “Interface” menu access options .....................................38
14.1 Firmware update ............................................................38
14.2 PLC control .................................................................38
14.3 Bearing RunIn ...............................................................38
14.4 Reset.......................................................................38
15 Fitting the tool and collet.............................................39
15.1 Changing the tool ...........................................................39
15.1.1 Compact SE, HT60, HT60 SMALL, HT60-XL ................................39
15.1.2 HT60-D6 (CNC) ........................................................40
15.1.3 JEHG 400, JHG 210.....................................................40
15.1.4 JEHR 500, JIR 310, JEM 50C (CNC), JIR 40R,...............................41
15.1.5 JERA 270 .............................................................41
15.1.6 JBMXLH 40R, JBMH 300 N, JBMLH 40R, JEHG 20R ........................42
15.1.7 JERA 270 S ...........................................................42
15.1.8 JIH 300, JIH 40R .......................................................43
15.1.9 JKC 345, JIC 390, JEKC 300, WE4-45, WE4-90, JERA 90 20R, JEAH 60 20R .....43
15.1.10 JMFC 300 S, JMFC 300 M ...............................................44
15.2 Changing the collet ..........................................................45
15.2.1 COMPACT SE .........................................................45
15.2.2 HT60, HT60-XL ........................................................46
15.2.3 HT60-D6 (CNC) ........................................................46
15.2.4 HT60 SMALL ..........................................................47
15.2.5 JEHG 400, JHG 210.....................................................48
15.2.6 JEHR 500, JIR 310......................................................48
15.2.7 JBMXLH 40R, JEM 50C (CNC), JIR 40R, JBMH 300 N, JBMLH 40R, JEHG 20R..49
15.2.8 JERA 270 .............................................................49
15.2.9 JERA 270 S ...........................................................50
15.2.10 JIH 300, JIH 40R .......................................................50
15.2.11 JKC 345, JIC 390, JEKC 300, WE4-45, WE4-90, JERA 90 20R, JEAH 60 20R .....51
15.2.12 JMFC 300 S, JMFC 300 M ...............................................51
16 Maintenance, care and disposal ......................................52
16.1 Servicing and maintenance instructions .......................................52
17 Troubleshooting.....................................................53
Declaration of Conformity ............................................56
Declaration of Conformity ............................................57

44
1 Notes on this manual
These operating instructions enable the operator to operate, service and maintain the ENESKA-
micro System450, 600 or 600PLC. These operating instructions are part of the system and must
always be kept at hand at the place of use.
►If you pass on the ENESKAmicro system to third parties, please include these operating in-
structions.
Instructions which must be strictly observed to prevent hazards or damage are marked as fol-
lows:
Warning!
Warns of hazards that could result in serious injury or death.
Attention!
Warns of hazards that can lead to damage to objects.
►For technical problems or other questions please contact our service department.
2 Product overview
C
B
A
LEFT
FOOT
MEM
A
B
C
3 4 5
1
2
Fig. 1
1 Collet 4 Motor cable
2 Handpiece 5 ENESKAmicro control unit
3 Motor
You will find a comprehensive system overview in the joke surface treatment catalogue, in the
“Drive systems and handpieces” section.

55
3 Technical data
ENESKAmicro 450 control unit
Motor connections 2 connections for brushlessDC motors
Supply voltage 115/230 V, 50/60 Hz
Unit micro-fuse T4A/T2A (250V~)
Transformer capacity 175VA (for BV1591 2x20V + 8V)
Switch-on time ED70
With temperature fuse 110°C
Unit protection against overload
Unit switches o in event of:
• Overtemperature of the controller
• Motor overcurrent
Max. speed 45 000rpm
Fuse rating of power supply 16 A
Dimensions (W x H x D) 135 x 235 x 200mm
Weight 3.6 kg
Ambient conditions 0°C to +40°C
10% to 85% humidity
USB charging port USB Type-A, 5V to 1.8A
ENESKAmicro 600 and 600PLC control unit
Motor connections Connections A and B for brushless DC motors
Connection C for carbon brush motors
Supply voltage 115/230 V, 50/60 Hz
Unit micro-fuse T4A/T2A (250V~)
Transformer capacity 175VA (for BV1591 2x20V + 8V)
Switch-on time ED70
With temperature fuse Fuse: 110°C
Unit protection against overload
Unit switches o in event of:
• Overtemperature of the controller
• Motor overcurrent
Max. speed 60 000rpm
Fuse rating of power supply 16 A
Dimensions (W x H x D) 135x235x200mm
Weight 3.6 kg
Ambient conditions 0°C to +40°C
10% to 85% humidity
USB charging port USB Type-A, 5V to 1.8A

66
Approved motors Max. speed
(rpm)
Handpiece
– motor
connection
Motor cable
ENESKAmicro motor SE3 50 000 (–) ENESKAmicro S
ENESKAmicro motor SE4 50 000 (+) ENESKAmicro S
ENESKAmicro COMPACT SE 50 000 COMPACT ENESKAmicro HT
ENESKAmicro COMPACT HT60 60 000 COMPACT ENESKAmicro HT
ENESKAmicro COMPACT HT60 SMALL 60 000 COMPACT ENESKAmicro HT
ENESKAmicro COMPACT HT60-XL 50 000 COMPACT ENESKAmicro HT
ENESKAmicro COMPACT HT60-D6 50 000 COMPACT ENESKAmicro HT
ENESKAmicro COMPACT HT60-D6 CNC 50 000 COMPACT ENESKAmicro HT
ENESKAmicro COMPACT JEM 50C 50 000 COMPACT JEM 50C
ENESKAmicro COMPACT JEM 50C CNC 50 000 COMPACT JEM 50C
Micromotor JBM 50 HT 50 000 (+) JBM 50 S/EM
Micromotor JBM 50 S 50 000 (+) JBM 50 HT/EM
Micromotor JENK-250T 25 000 (–) JENK-250T/EM
Micromotor JENK-410S 40 000 (–) JENK-410S/EM
Micromotor JNK-261 (–) NCL-261
Micromotor JNK-351 (–) NCL-631
Micromotor JEM 40R 40 000 Rapid change JEM 40R
Micromotor JEM 20R 25 000 Rapid change JEM 20R
Micromotor JEM 50R 50 000 Rapid change JEM 50C/50R
Marathon 3rd party motor 60 000 (+)/(–) SDE-BH60/EM
Approved reduction
gearbox
Max. speed
(rpm)
Speed reduction Connection
JRG 01 30 000 4 : 1 (–)
JERG 01 B 30 000 4 : 1 (+)
JERG 2 30 000 4 : 1 Rapid change
Approved adapters Max. speed
(rpm)
Function
JECN 01 T 35 000 Handpieces with a (-) connection can be connected
to motors with a (+) connection
JECR 01 40 000 Handpiece adapter for ENESKA4 handpieces with
ENESKA JEM “R” series
JECR 02 40 000 Handpiece adapter for ENESKA3 handpieces with
ENESKA JEM “R” series
JECR 03 40 000 Handpiece adapter for ENESKAJEM “R”
handpieces on ENESKA4 motor series
JECR 04 40 000 Handpiece adapter for ENESKA JEM “R”
handpieces on ENESKA3 motor series

77
Approved
extenders
Max. speed
(rpm)
Connection
JCN 01 35 000 (–)
JEEA 40 000 Rapid change
Approved handpieces with a (+) connection Max. speed (rpm)
JBS 400 belt grinder 15 000
DIPROFIL Di-Pro FXM-N, Mark II hand-held filing machine 7 000 (strokes)
DIPROFIL FPM/ERJ, Mark II hand-held filing machine 7 000 (strokes)
DIPROFIL FPT/ER, Mark II hand-held filing machine 8 000 (strokes)
FMD/3-2/EM hand-held filing machine 7 800 (strokes)
JFMM 4 hand-held filing machine 7 800 (strokes)
JEHG 400 handpiece 30 000
DIPROFIL FMR/E mini hand-held filing machine 8 000 (strokes)
JN 48 mini hand-held filing machine 12 500 (strokes)
FMV/E cross-stroke handpiece 8 000 (strokes)
JEHR 500 quick-release handpiece 50 000 (continuous operation: 40
000)
JEKC 300 angled handpiece 20 000
JERA 270 angled handpiece 20 000
JERA 270 S angled handpiece 18 000
WE4-45 angled handpiece 30 000
WE4-90 angled handpiece 30 000
Approved handpieces with a (-) connection Max. speed (rpm)
JBS 100 belt grinder 13 000
DIPROFIL Di-Pro FXM-N, Mark II hand-held filing machine 7 000 (strokes)
DIPROFIL FPM/ERJ, Mark II hand-held filing machine 7 000 (strokes)
DIPROFIL FPT/NR, Mark II hand-held filing machine 8 000 (strokes)
FMD/3-2 hand-held filing machine 7 800 (strokes)
JFMM 3 hand-held filing machine 7 800 (strokes)
JBMH 300 N handpiece 35 000
JHG 210 handpiece 27 000
JMFC 300 M miniature angled handpiece 15 000
JMFC 300 S miniature angled handpiece 15 000
DIPROFIL FMR/N mini hand-held filing machine 8 000 (strokes)
JN 38 mini hand-held filing machine 10 000 (strokes)
DIPROFIL FMV/N cross-stroke handpiece 8 000 (strokes)
JIH 300 quick-release handpiece 40 000
JIR 310 quick-release handpiece 40 000
JIC 390 angled handpiece 20 000
JKC 345 angled handpiece 20 000

88
Approved handpieces with rapid change connection Max. speed (rpm)
JIR 40R quick-release handpiece 50 000 (continuous operation: 40
000)
JIH 40R one-handed handpiece 50 000 (continuous operation: 40
000)
JBMLH 40R handpiece 40 000
JBMXLH 40R handpiece 40 000
JEHG 20R handpiece 20 000
JERA 90 20R angled handpiece 20 000
JEAH 60 20R angled handpiece 20 000
JBS 20R belt grinder 20 000
JMH 20R mini hand-held filing machine 20 000
FMD/R 20 000
3.1 Nameplate
Fig. 2
On the control unit nameplate, you will find:
• Manufacturer's mark and address,
• Type designation: ENESKAmicro XXX - control unit
• CE marking and other marks
• Serial number
• Technical data:
• Rated voltage
• Rated current
• Nominal and power rating
The control unit nameplate is located on the rear of the unit.

99
4 Safety
4.1 Intended use
ENESKAmicro systems are designed exclusively for grinding, milling, deburring and polishing
with the tools listed and approved in the joke catalogue.
ENESKAmicro systems may only be used with approved components and accessories (see
chapter3 “Technical data” on page5).
The ENESKAmicro PLC control units are controlled by a customer’s external controller. The
external control must not exceed the technical limits of the unit, in particular the power transmis-
sion, as well as the normal operating times in manual mode. The electrical connections require
specialist knowledge in electrical engineering and automation. PLC connection and unit opera-
tion are the responsibility of the user.
ENESKAmicro control units may only be used as described in these operating instructions. Any
dierent or additional use is considered improper use. The manufacturer will not be liable for
damage resulting from improper use.
4.2 General safety instructions
To avoid danger to persons and material damage, you must ALWAYS observe the following safety
instructions:
►Read the operating instructions before working with the unit.
►Make sure that these operating instructions are accessible to all persons working with the
unit.
►Use ENESKAmicro systems only in technically sound condition and only with undamaged
cables.
►Please note that the values specified in the technical specifications of the individual compo-
nents must not be exceeded when working with the ENESKAmicro system.
►Always place the ENESKAmicro system control unit on a safe, non-slip surface.
►Always route all cables so that they cannot, for example, be damaged by pulling and in such a
way that no one can stumble over them.
►When working with the ENESKAmicro system, always wear safety glasses, safety gloves and
hearing protection.
►Ensure sucient extraction of any dust particles that may arise.
►Eliminate faults immediately according to these instructions or have them eliminated by joke
Service.
►Use only original parts from the joke.
►Only use the carrying handle on the control unit to manually lift and transport the unit.
►Switch o the control unit before each transport.
►Remove the mains cable and all other connecting cables before each transport.
Personnel qualifications
The use of the product requires special instruction and concentration during use. It is the
responsibility of the employer/operator to select suitable personnel to use this product.
4.3 Safety markings on the unit
The following safety markings on the unit must be legible and undamaged at all times.
Observe the instructions

1010
5 Controls and indicators
C
B
A
LEFT
FOOT
MEM
A
B
C
A>
18.000 _____
– A – – L20k
t=1
1
2
3
4
5
6
7
8
9
10
11
16
15
17
18
19
20
21
24 23
141312
22
Fig. 3
1 Power switch 13 Connection B (BLDC - brushlessDC motor)
2 [MEM] button 14 Connection C (DC carbon brush motor; if
available)
3 [FOOT] button 15 USB charging socket (type A)
4 [LEFT] button 16 Foot pedal or PLC connection
(PLC depending on version)
5 Display 17 Fuse
6 Handpiece rest (if available) 18 Mains plug connection
7 Carrying handle 19 Speed display as actual value or %
8 Motor button [A] 20 Speed display as a bar when active
9 Motor button [B] 21
Information area: Plugged-in motors and
foot pedal or speed limitation anti-clock-
wise rotation
10 Motor button [C]
(function depends on version) 22 Display of timer function
11 Rotary controller/rotary encoder 23 On/o switch on motor
(or handpiece)
12 ConnectionA (BLDC - brushlessDC motor) 24 Tool

1111
6 Commissioning of the controller
Note
The operation described in the following chapters is based on software versionsV.04x and V.05x.
For units with older versions, the information is not valid.
6.1 Replacing the fuse (if necessary)
The control unit is factory set to 230V and equipped with two 2A micro-fuses. One of these two
is intended to be a spare. Two 4A micro-fuses are also included.
Attention!
►Before connecting the unit to the power supply, check the setting of the power supply unit.
►If necessary, adjust the setting of the mains connection unit to the country-specific mains
voltage. To do this, you can switch the mains voltage to 115V or 230V via the fuse link.
►If you change the mains voltage, you must use the appropriate micro-fuse.
►Use only micro-fuses with breaking capacity L:
• Micro-fuse 5 x 20mm, T2A/250V for 230V connections
• Micro-fuse 5 x 20mm, T4A/250V for 115V connections
230
115
115
230
Fig. 4
i

1212
3.
4.
230
230
2A
2A 180° 6.
115
230
5.
7.
115
230
8.
9. 4A
4A
A
230
230
2.
1.
1.
230
A
115
10.
115
230 V
115 V
Fig. 5
6.2 Setting up the control unit
Attention!
Humidity entering the unit or its accessories may cause a short circuit.
►Do not use the unit or its accessories in conditions that may cause condensation to occur in or
on product parts, such as when the product has been moved from a cold to a warm environ-
ment.
►If necessary, let the product acclimatise for a few hours at the installation site.
►Make sure that the control unit location is dry and meets the ambient conditions requirements
(for environmental conditions requirements see chapter3 “Technical data” on page5).

1313
6.3 Connecting the mains cable and switching on the unit
►Route the mains cable of the control unit so that it is easily accessible and that you can easily
disconnect the unit from the power supply.
►Use only the original mains cable or approved equivalent power cord.
2.
1.
Fig. 6
MEM
B
A
>
Vx.xx.
>
3.000 _____
– A – – –
t=1
6 sec
Fig. 7
Immediately after switching on, the unit displays the joke logo and firmware version.

1414
6.4 Connecting the motor cable to the unit
Attention!
►Always insert the cable carefully into the socket on the control unit and make sure that the
contacts and threads are not damaged.
• ConnectionA: BrushlessDC motor
• Connection B: BrushlessDC motor
• ConnectionC: Carbon brush DC motor
The connected motor channel is indicated as active by the associated motor button flashing ([A],
[B] or [C]).
►If you connect a third-party motor to connector C, press the motor button[C] to start motor
detection.
MEM C
C
B
A
1.
2.
Fig. 8
Attention!
►Always connect motor and cable carefully and make sure that the contacts and threads are
not damaged.
1.
2.
Fig. 9

1515
6.5 Connecting a handpiece
Attention!
►Carefully push the motor and the handpiece together and make sure that the contacts, the
motor shaft, the handpiece coupling and the threads are not damaged.
►Use only the supplied tool.
Fig. 10 Connect the motor and handpiece (example illustration)
►If there is resistance before the thread is completely screwed in, or if the connection is not
plugged in properly, first turn the collet of the handpiece manually until the coupling engages.
1.
2.
3.
Fig. 11 Inserting and rotating (example illustration)

1616
6.6 Setting the language (if necessary)
Action Display
2x
Open main menu
-----------------------------------
= ESC = Main menu =
- Language
- Unit info
- Options
- Interfaces
Select “Sprache/Language”
menu
-----------------------------------
= ESC = Main menu =
- Language
- Unit info
- Options
- Interfaces
Select language
= ESC = ____________ =
-----------------------------------
[C]=ESC[MEM]=Save
>Deutsch
English
Francais
------------
Cestina
(example)
MEM
Save language
= ESC = ___________ =
-----------------------------------
[C]=ESC
>
Deutsch
English
Francais
------------
Cestina
(example)
C
2x
Back to start page
>
18.000 _____
t=1
– A – – –

1717
7 Commissioning of the motor on the controller
7.1 Switching the unit on and o
MEM
C
C
B
A
MEM
C
C
B
A
Fig. 12
7.2 Selecting a motor
Several motors can be connected to the control unit at the same time, but only one motor can be
used at a time.
The motor that was last connected to, or used with, the control unit is automatically selected.
The motor button [A], [B] or [C] belonging to this motor will flash.
►If necessary, press the [A], [B] or [C] motor button once, or alternatively press the ON/OFF
button on the motor once to select another motor.

1818
7.3 Selecting the direction of rotation
Anti-clockwise rotation can only be selected if the handpiece is approved for two directions of
rotation.
OptionA:
C
B
A
LEFT
FOOT
MEM
A
B
C
>
2.000 _____
– A – – –
t=1 FIX
LEFT
LEFT
Fig. 13
OptionB (only if this function has been enabled via the control unit see chapter11.2 on
page25):
> 1 sec
LEFT LEFT
Fig. 14

1919
7.4 Setting the speed
Warning!
►To prevent injury and damage to components caused by high speeds: Never exceed the maxi-
mum permitted speed of the connected components and accessories.
Attention!
►To avoid damage to the handpiece: Reduce the speed if the tool protrusion is more than 13mm.
Tool protrusion Speed
13mm to 20mm 50 % of the approved speed
21mm to 25mm 30 % of the approved speed
26mm to 50mm 10 % of the approved speed
LEFT
FOOT
MEM
A
B
C
18.000
Fig. 15
►To set the speed limitation in anti-clockwise rotation: see chapter11.3 on page26.
Set speeds between 50,000 and 60,000 1 rpm
ENESKAmicro600 control units with COMPACT HT60 and HT60 small motors:
The speed setting is initially limited to a maximum of 50,000 rpm. As soon as the display of the
speed in large digits is automatically hidden after the setting the speed, you can increase the
speed further up to a maximum of 60,000 rpm.

2020
7.5 Starting the motor
A
_
___
B
B C
C
A B C
Fig. 16
7.6 Stopping the motor
A
_
____
B
B C
C
A B C
Fig. 17