Julabo HST User manual

Operating Manual
HST
Booster Heater 6 kW
HST
Reset
Use only in conjunction with the operating instructions of the folloing circulators:
Heating Circulator SL-12
Refrigerated/Heating Circulator FP40-HL
Refrigerated/Heating Circulator FP45-HL
Ultra-Low Refrigerated Circulator FP51-SL
JULABO USA, Inc.
884 Marcon Boulevard
Allentown, PA 18109
Phone: [phone]
Fax: [phone]
info.us@ julabo.com
www.julabo.com
19532707-V3.doc Print date: 05.11.15

Congratulations!
You have made an excellent choice.
JULABO thanks you for the trust you have placed in us.
This operating manual has been designed to help you gain an understanding of the
operation and possible applications of our Booster Heater. For optimal utilization of all
functions, we recommend that you thoroughly study this manual prior to beginning
operation.
The JULABO Quality Management System
Temperature control devices for research and industry are
developed, produced, and distributed according to the requirements
of ISO 9001 and ISO 14001.
Certificate Registration No. 01
100044846
Unpacking and inspecting
Unpack the unit and accessories and inspect them for possible transport damage.
Damage should be reported to the responsible carrier, railway, or postal authority, and a
damage report should be requested. These instructions must be followed fully for us to
guarantee our full support of your claim for protecting against loss from concealed
damage. The form required for filing such a claim will be provided by the carrier.
1.953.2707-V3 11/15
Printed in Germany Changes without prior notification reserved
Important: keep original operating manual for future use
2

TABLE OF CONTENTS
1. INTENDED USE................................................................................................. 4
1.1. DESCRIPTION........................................................................................... 4
2. OPERATOR RESPONSIBILITY – SAFETY INSTRUCTIONS........................... 4
2.1. DISPOSAL................................................................................................ 6
3. TECHNICAL SPECIFICATIONS ........................................................................ 7
4. SAFETY NOTES FOR THE USER .................................................................. 10
4.1. EXPLANATION OF SAFETY NOTES ............................................................. 10
4.2. SAFETY INSTRUCTIONS ........................................................................... 10
5. OPERATING CONTROLS AND FUNCTIONAL ELEMENTS .......................... 12
6. ASSEMBLY INSTRUCTIONS .......................................................................... 13
7. SWITCHING ON / START - STOP .................................................................. 15
8. TROUBLE SHOOTING GUIDE........................................................................ 15
9. CLEANING / REPAIRING THE UNIT............................................................... 16
10. WARRANTY PROVISIONS ............................................................................. 17
3

1. Intended Use
The HST booster heater has been designed to increase the heating capacity. The heating
capacity of this booster heater is added to the heating capacity of the circulator.
Only the JULABO model combinations listed below can be equipped with the HST booster
heater:
Heating Circulator SL-12
Refrigerated/Heating Circulator FP40-HL
Refrigerated/Heating Circulator FP45-HL
Ultra-Low Refrigerated Circulator FP51-SL
The JULABO HST booster heater is not suitable for direct temperature
control of foods, semi-luxury foods and tobacco, or pharmaceutical and
medical products. Direct temperature control means unprotected contact of
the object with the bath medium (bath fluid).
The HST booster heater may only be used with the model combinations
listed above.
1.1. Description
The HST booster heater consists of two components: a 2x3 kW heater with a float switch
for low level protection and a heater control.
The 2x3 KW heater matches the bath openings of the JULABO model combinations and
replaces the bath cover.
The heating capacity of the booster heater is added to the heating capacity o the
circulator.
2. Operator responsibility – Safety instructions
NOTICE:
The user has to make sure that this booster heater will only be used in
connection with the operating manual of the circulator.
During operation the booster heater becomes a part of the circulator.
The products of JULABO ensure safe operation when installed, operated, and maintained
according to common safety regulations. This section explains the potential dangers that
may arise when operating the booster heater and the circulator and also specifies the
most important safety precautions to preclude these dangers as far as possible
The operator is responsible for the qualification of the personnel operating the units.
The personnel operating the units should be regularly instructed about the dangers
involved with their job activities as well as measures to avert these dangers.
Make sure all persons tasked with operating, installing, and maintaining the unit have
read and understand the safety information and operating instructions.
When using hazardous materials or materials that could become hazardous, the
circulator may be operated only by persons who are absolutely familiar with these
materials and the circulator. These persons must be fully aware of possible risks.
4

If you have any questions concerning the operation of your unit or the information in this
manual, please contact us!
Contact JULABO USA, Inc.
884 Marcon Boulevard
Allentown, PA 18109
Phone: [phone]
Fax: [phone]
info.us@ julabo.com
www.julabo.com
Safety instructions for the operator:
Avoid strikes to the housing, vibrations, damage to the operating-element panel
(keypad, display), and contamination.
Make sure the product is checked for proper condition regularly (depending on the
conditions of use). Regularly check (at least every 2 years) the proper condition of the
mandatory, warning, prohibition and safety labels.
Make sure that the mains power supply has low impedance to avoid any negative
effects on the instruments being operated on the same mains.
This unit is designed for operation in a controlled electromagnetic environment. This
means that transmitting devices (e.g., cellular phones) should not be used in the
immediate vicinity.
Magnetic radiation may affect other devices with components sensitive to magnetic
fields (e.g., monitors). We recommend maintaining a minimum distance of 1 m.
Permissible ambient temperature: max. 40 °C, min. 5 °C.
Permissible relative humidity: 50% (40 °C).
Do not store the unit in an aggressive atmosphere. Protect the unit from
contamination.
Do not expose the unit to sunlight.
Appropriate operation
Only qualified personnel is authorized to configure, install, maintain, or repair the HST
booster heater. Persons who operate the circulator must be trained in the particular tasks
by qualified personnel.
Use
The bath can be filled with flammable materials. Fire hazard!
There might be chemical dangers depending on the bath medium used.
Observe all warnings for the used materials (bath fluids) and the respective instructions
(safety data sheets).
Insufficient ventilation may result in the formation of explosive mixtures. Only use the unit
in well ventilated areas.
Only use recommended materials (bath fluids). Only use non-acid and non corroding
materials.
5

When using hazardous materials or materials that could become hazardous, the
operator must affix the enclosed safety labels to the front of the unit so they are highly
visible:
If this unit is intended for use within the United States of America, all 3 warning labels
must be affixed to the housing of the unit prior to use. Directions for the positioning of the
individual warning labels are enclosed with the warning labels included in the delivery.
Warning labels must be easily visible to users.
1
Warning label W00: Colors: yellow, black
Danger area. Attention! Observe instructions.
(operating manual, safety data sheet)
2
or
Mandatory label M018: Colors: blue, white
Carefully read the user information prior to beginning operation.
Scope: EU
2
Semi S1-0701 Table A1-2 #9
Carefully read the user information prior to beginning operation.
Scope: USA, NAFTA
3
Warning label Proposition 65
Particular care and attention is necessary because of the wide operating range.
There are thermal dangers: Burn, scald, hot steam, hot parts and surfaces that can be
touched.
Warning label W26: Colors: yellow, black
Hot surface warning.
(The label is put on by JULABO)
2.1. Disposal
Over the long operating period of the unit, disposal rules may change.
Therefore, only qualified personnel should handle the disposal.
Contact an authorized waste management company in your country.
Disposal with household waste (unsorted waste) or similar collections of
municipal waste is not permitted!
6

3. Technical specifications
HST Booster Heater 6 kW
JULABO Order No.
for SL-12
8810007.7
8
SL-12
8810007.16
Heating capacity kW 2 x 3 2 x 3
Mains power connection V /
Hz
400/50/3 phases
(3PNPE)
208-230 / 50/60/
3 phases (3PPE)
Current draw A 3x14 (at 400 V) 3x21 (at 208 V)
3x23 (at 230 V)
Dimensions:
HST (BxTxH) cm 20x21x15 20x21x15
Booster heater (BxTxH) cm 23x16x27 23x16x27
Weight kg 8.5 8.5
Permissible ambient
temperature
°C 5 ... 40 5 ... 40
Safety installation Low liquid level protection
Alarm message optical
HST Booster Heater 6 kW
JULABO Order No.
for FP40-HL
8810008.7
8
FP40-HL
8810008.16
Heating capacity kW 2 x 3 2 x 3
Mains power connection V /
Hz
400/50/3 phases
(3PNPE)
208-230 / 50/60/
3 phases (3PPE)
Current draw A 3x14 (at 400 V) 3x21 (at 208 V)
3x23 (at 230 V)
Dimensions:
HST (BxTxH) cm 20x21x15 20x21x15
Booster heater (BxTxH) cm 24x17,5x28 24x17,5x28
Weight kg 8.6 8.6
Permissible ambient
temperature
°C 5 ... 40 5 ... 40
Safety installation Low liquid level protection
Alarm message optical
7

HST Booster Heater 6 kW
JULABO Order No.
for FP45-HL
8810009.7
FP45-HL
8810009.16
Heating capacity kW 2 x 3 2 x 3
Mains power connection V / Hz 400/50/3 phases
(3PNPE)
208-230 / 50/60/
3 phases (3PPE)
Current draw A 3x14 (at 400 V) 3x21 (at 208 V)
3x23 (at 230 V)
Dimensions:
HST (BxTxH) cm 20x21x15 20x21x15
Booster heater (BxTxH) cm 37x39x27 37x39x27
Weight kg 9.0 9.0
Permissible ambient
temperature
°C 5 ... 40 5 ... 40
Safety installation Low liquid level protection
Alarm message optical
HST Booster Heater 6 kW
JULABO Order No.
for FP51-SL
8810011.7
8
FP51-SL
8810011.16
Heating capacity kW 2 x 3 2 x 3
Mains power connection V /
Hz
400/50/3 phases
(3PNPE)
208-230 / 50/60/
3 phases (3PPE)
Current draw A 3x14 (at 400 V) 3x21 (at 208 V)
3x23 (at 230 V)
Dimensions:
HST (BxTxH) cm 20x21x15 20x21x15
Booster heater (BxTxH) cm 24x15x27 24x15x27
Weight kg 8.0 8.0
Permissible ambient
temperature
°C 5 ... 40 5 ... 40
Safety installation Low liquid level protection
Alarm message optical
8

Environmental conditions according to IEC 61 010-1:
Use indoors only.
Altitude up to 2000 m - normal zero.
Ambient temperature: see Technical specifications
Humidity:
Max. relative humidity 80% for temperatures up to +31 °C,
linear decrease down to 50% relative humidity at a temperature of +40 °C
Max. mains voltage fluctuations of ±10% are permissible.
The unit corresponds to Class I
Overvoltage category II
Pollution degree 2
Caution:
The unit is not suitable for use in explosive environment
9

4. Safety notes for the user
4.1. Explanation of safety notes
In addition to the safety warnings listed above, warnings are posted
throughout the manual. These warnings are designated by an exclamation
mark inside an equilateral triangle. “Warning of a dangerous situation
(Attention! Please follow the documentation).”
The danger is classified using a signal word.
Read and follow these important instructions.
Warning:
Describes a possibly highly dangerous situation. If these instructions are
not followed, serious injury and danger to life could result.
Caution:
Describes a possibly dangerous situation. If this is not avoided, slight or
minor injuries could result. A warning of possible property damage may also
be contained in the text.
Notice:
Describes a possibly harmful situation. If this is not avoided, the product or
anything in its surroundings can be damaged.
4.2. Safety instructions
•Only connect the unit to a power socket with earthing contact (PE –
protective earth)!
•The power supply plug serves as a safe disconnecting device from the
line and must always be easily accessible.
•Place the instrument on an even surface on a pad made of non-
flammable material.
•Make sure you read and understand all instructions and safety
precautions listed in this manual before installing or operating your unit.
Use only in conjunction with the operating instructions of the
circulator.
•Fire hazard!
Only switch on the HST when the booster heater (11) is mounted in a
filled circulator bath!
When filling the circulator do not allow booster module to rest on the
float switch. It may be deactivated and/or damaged.
•Do not lift up the HST during operation.
•Always turn off the unit and disconnect the mains cable from the power
source before refilling bath fluid.
•Never operate the unit without bath fluid in the bath.
•Always turn off the unit and disconnect the mains cable from the power
source before performing any service or maintenance procedures, or
before moving the unit.
10

•Never operate equipment with damaged mains power cables.
•Some parts of the bath cover may become extremely warm during
continuous operation. Therefore, exercise particular caution when
touching these parts.
-OFF-
S -20.00
I 24.60
CAUTION:
Check the safety installation at least twice a year!
•Circulator and booster heater have to be ready for
operation (Circulator in status –OFF-, bath temperature
5°C up to 35°C).
•For a functional test the heater (11) can be lifted out of the
bath opening. During this the float moves downwards to its
mechanical stopper and opens the float switch.
•As soon as the float switch opens once, the booster heater
is switched off permanently.
The control lamp " " lights up.
•At this occasion you can make sure that the float can be
easily moved.
WARNING
This product contains chemicals known to the state of California to cause
cancer, birth defects or other reproductive harm.
11

5. Operating Controls and Functional Elements
HST
Reset
2
3
4
1
Made in Germany
T16
16A
T16
A
T16
5
6
7
8
7b
7c
a
9
10
11
HST (control unit)
1 Mains power switch
Only operates the power supply (6) for the HST
electronics.
2 Reset button
For cancelling the alarm after the cause of the
alarm has been eliminated.
3 Control light: Alarm
The power supply (10) was disconnected or
the low level switch (Float) in the booster heater is
about to be or is completely disconnected.
4 Control light (one per heater coil)
Blinks depending on the current heating capacity.
5 Control cable to circulator (heating impulse).
6 Power supply cable for the operating electronics of
the HST.
It is switched on with the circulator’s start/stop
button or button
7a to 7c mains fuses for each phase, T16A.
8 Earthing-contact socket outlet: power connection
for circulator.
9 Connecting cable to booster heater module
10 Connecting cable to power supply with earthing
contact (PE)
HST (heater module)
11 Booster heater module with 2 x 3kW heaters and
float with low level switch
12

6. Assembly Instructions
WARNING:
Fire hazard!
Only switch on the HST when the booster heater (11) is mounted in a filled
circulator bath!
When filling the circulator do not allow booster module to rest on the float
switch. It may be deactivated and/or damaged.
•Place the circulator on a level surface and fill with
bath fluid.
•Connect and fill external system.
Refer to the operating manual of the circulator.
SL Version 1
>Channel 2 : Power
0V = 0%
10V = 100%
•The “ Analog Input/Output” in the circulator
menu must show the heating impulse
capacity given out via channel 2.
NOTE: Channel 2 is pre-configured for
connecting a HST Booster heater.
SL Version 2009
REG+E-PROG
•Mount the booster heater (11) on the bath tank.
Check the float to insure freedom of movement.
Connect the HST to the circulator:
•Screw the circulator control cable (5) into the
REG+E-PROG connector.
•Connect the power supply (6) to the upper
operating output and lock on the safety catch.
•Connect the circulator to the earthing-contact
socket outlet (8) at the back of the HST.
•Connect the HST to a power supply with earthing
contact (PE)
13

Examples:
SL-12 + HST
FP45-HL + HST
14

7. Switching On / Start - Stop
SL Version 1
SL Version 2009
•Switch on the circulator and HST mains power
switches.
•Press the Start/Stop button or the button
on the circulator.
•Press the Reset button.
The heaters (Circulator: 1 x 3 kW , Booster heater:
2 x 3 kW) and the circulator pump are now in use.
Disconnecting the booster heater:
•If no additional heating is required, the HST can be
switched off at the mains power switch (1). The
booster heater is then disonnected.
8. Trouble shooting guide
!
As soon as the low level switch (float) is triggered, the
booster heater is switched off.
The control light " " illuminates.
This safety device is independent of the circulator .
•There is no or not enough bath fluid in the circulator.
Top up with more liquid.
•There is a crack in the tubing (low filling height).
Change the tubing and top up with liquid.
•The float is defective (For example, due to damage in
transit).
Call JULABO Service.
When the problem has been eliminated, press the
Reset button to cancel the alarm.
Problems that are not indicated.
Mains fuses
(Fine wire fuse T 16 A - D5 x 20 mm)
Warning:
Before exchanging the fuses, turn off the mains power switch and
disconnect the power plug from the mains socket!
Only use fine fuses with a nominal value as specified.
15

9. Cleaning / repairing the unit
Caution:
Always turn off the unit and disconnect the mains cable from the power
source before cleaning the unit.
Prevent humidity from entering into the booster heater.
Service and repair work may be performed only by authorized
electricians.
Cleaning:
For cleaning the bath tank and the immersed parts of the
heater module, use low surface tension water (e.g., soap
suds).
Clean the outside of the unit using a wet cloth and low surface
tension water.
The booster heater is designed for continuous operation under
normal conditions. Periodic maintenance is not required.
The tank should be filled only with a bath fluid recommended
by JULABO. To avoid contamination, it is essential to change
the bath fluid from time to time.
Repairs:
Before asking for a service technician or returning a JULABO
circulator for repair, please contact an authorized JULABO
service station.
When returning the unit:
•Clean the unit in order to avoid any harm to the service
personnel.
•When returning a unit, take care of careful and adequate
packing.
•Attach a short fault description.
•JULABO is not responsible for damages that might occur
from insufficient packing.
16

10. WARRANTY PROVISIONS
The following Warranty Provisions shall apply to products sold in North America by Julabo (“Seller”) to the
entity shown as buyer (“Buyer”) on Seller’s invoice.
1. Initial Warranty. Upon Seller’s receipt of payment in full for the products and subject to
Buyer’s compliance with the terms of sale and any other agreement with Seller relating to the products,
Seller warrants to the Buyer that the products manufactured by the Seller are free from defects in material
and workmanship for a period not to exceed two (2) years or ten thousand (10,000) hours of operation,
whichever comes first, from the date the product is shipped by Seller to Buyer (the “Initial Warranty”).
2. EXCLUSION OF ALL OTHER EXPRESS WARRANTIES; EXCLUSION OF ALL IMPLIED
WARRANTIES. OTHER THAN THE INITIAL WARRANTY, NO OTHER EXPRESS WARRANTIES ARE
MADE. ALL IMPLIED WARRANTIES OF EVERY TYPE AND KIND, INCLUDING BUT NOT LIMITED TO
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR
USE, ARE EXCLUDED IN ALL RESPECTS AND FOR ALL PURPOSES. SELLER DISCLAIMS AND
MAKES NO IMPLIED WARRANTIES WHATSOEVER.
3. Exclusions. The Initial Warranty does not include damage to the product resulting from
accident, misuse, improper installation or operation, unauthorized or improper repair, replacement or
alteration (including but not limited to repairs, replacements, or alterations made or performed by persons
other than Seller’s employees or authorized representatives), failure to provide or use of improper
maintenance, unreasonable use or abuse of the product, or failure to follow written installation or operating
instructions. Buyer must return the product’s record of purchase to the Seller or one of Seller’s authorized
representatives within thirty (30) days of the date the product is shipped by Seller to Buyer in order to make a
claim under the Initial Warranty. Notwithstanding anything contained herein to the contrary, all glassware,
including but not limited to reference thermometers, are expressly excluded from the Initial Warranty.
4. Buyer’s sole remedies; Limitations on Seller’s Liability. Buyer’s sole and exclusive
remedy under the Initial Warranty is strictly limited, in Seller’s sole discretion, to either: (i) repairing defective
parts; or (ii) replacing defective parts. In either case, the warranty period for the product receiving a repaired
or replaced part pursuant to the terms of the Initial Warranty shall not be extended. All repairs or
replacements performed by Seller pursuant to these Warranty Provisions shall be performed at Seller’s
facility in Allentown, Pennsylvania, U.S.A. or at the facility of an authorized representative of Seller, which
location shall be determined by Seller in its sole discretion; provided, however, that Seller may, in its sole
discretion perform such repairs or replacements at Buyer’s facility in which case Buyer shall pay Seller’s
travel, living and related expenses incurred by Seller in performing the repairs or replacements at Buyer’s
facility. As a condition precedent to Seller’s obligation to repair or replace a product part under the Initial
Warranty, Buyer shall (i) promptly notify Seller in writing of any such defect; (ii) shall have returned the
product’s record of purchase to Seller or to one of Seller’s authorized representatives within thirty (30) days
of the date the product is delivered to Buyer; and (iii) assist Seller in all respects in its attempts to determine
the legitimacy and basis of any claims made by or on behalf of Buyer including but not limited to providing
Seller with access to the product to check operating conditions. If Buyer does not provide such written notice
to Seller within the Initial Warranty period or fails to return the product’s record of purchase as set forth
above, Seller shall have no further liability or obligation to Buyer therefore. In no event shall Seller’s liability
under the Initial Warranty exceed the original purchase price of the product which is the subject of the
alleged defect.
17

5. THE REMEDIES PROVIDED IN THE INITIAL WARRANTY ARE THE SOLE AND
EXCLUSIVE REMEDIES AVAILABLE TO THE BUYER. NOTWITHSTANDING ANYTHING TO THE
CONTRARY CONTAINED HEREIN, AND EVEN IF THE SOLE AND EXCLUSIVE REMEDIES FAIL OF
THEIR ESSENTIAL PURPOSE FOR ANY REASON WHATSOEVER, IN NO EVENT SHALL SELLER BE
LIABLE FOR BUYER’S MANUFACTURING COSTS, LOST PROFITS, GOODWILL, OR ANY OTHER
SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL OR CONSEQUENTIAL DAMAGES TO BUYER OR ANY
THIRD PARTY AND ALL SUCH DAMAGES ARE HEREBY DISCLAIMED.
6. Assignment. Buyer shall not assign any of its rights or obligations hereunder without the prior
written approval of Seller; provided, however, that if Buyer is a distributor of Seller, the rights and obligations of
Buyer under these Warranty Provisions shall inure to the benefit of and be binding upon Buyer’s customers who
provide the product’s proof of purchase to Seller pursuant to the terms set forth herein. Seller may assign any
or all of its rights or obligations hereunder without Buyer’s prior consent.
7. Governing Law. The Warranty Provisions and all questions relating to their validity,
interpretation, performance, and enforcement shall be construed in accordance with, and shall be governed by,
the substantive laws of the Commonwealth of Pennsylvania without regard to its principles of conflicts of law.
8. Waiver. Any failure of the part of Seller to insist on strict compliance with the Warranty
Provisions shall no way constitute a waiver of such right. No claim or rights arising out of a breach of the
Warranty Provisions by Buyer may be discharged in whole or in part by a waiver of the claim or right, unless the
waiver is in writing signed by an authorized representative of Seller. Seller’s waiver or acceptance of any breach
by Buyer of any provisions of the Warranty Provisions shall not constitute a waiver of or an excuse for
nonperformance as to any other provision of the Warranty Provisions nor as to any prior or subsequent breach
of the same provision.
9. Freight. Buyer will arrange and pay for shipping and handling charges for the unit to be returned
to the Seller.Seller will arrange and pay for shipping and handling for the return of the unit to the Buyer.
18