Jumbuck DELTA 2 Parts list manual

IMPORTANT! PLEASE READ THESE INSTRUCTIONS CAREFULLY BEFORE USE!
UNIVERSAL LPG GAS ONLY
ASSEMBLY & OPERATION
INSTRUCTIONS
JUMBUCK DELTA 2
(HS-GG007JB - 3180888)
FOR
OUTDOOR
USE ONLY
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. If odour continues, immediately call
your gas supplier.
FOR YOUR SAFETY
1. Do not store or use gasoline or other
flammable vapours or liquids in the
vicinity of this or any other appliance.
2. A gas cylinder not connected for use
shall not be stored in the vicinity of
this or any other appliance.
For outdoor use only.
Improper installation, adjustment, alteration, service or maintenance can cause
property damage, injury or death.
Read the installation, operating and maintenance instructions thoroughly before
installing or servicing this equipment.
Warning: accessible parts may be very hot. Keep young children away.
Do not move the appliance during use.
Turn off the gas supply at the gas cylinder after use.
Any modification of the appliance may be dangerous and will void the warranty.
Installer to leave instructions with the consumer and consumer to retain them
for future reference.
Please ensure all packaging and transit protection materials are removed prior to
using the BBQ.

SAFETY INSTRUCTIONS
IMPORTANT: READ THE ASSEMBLY INSTRUCTIONS IN THIS BOOKLET
BEFORE REMOVING THE CONTENTS OF THIS CARTON
IMPORTANT SAFETY INSTRUCTIONS
This appliance must only be used in an above
ground open-air situation with natural ventilation,
without stagnant areas, where gas leakage and
products of combustion are rapidly dispersed by
wind and natural convection
This BBQ is an outdoor appliance only. Under no
circumstances should it be use indoors.
READ ALL OPERATING INSTRUCTION BEFORE
LIGHTING
Do not perform any servicing on the BBQ
yourself. This includes internal adjustment of the
regulator and gas valves. Servicing can only be
carried out by authorized technicians.
When gas cylinder is replaced or reconnected,
check for leaks.
Do not store chemicals or flammable materials
near this appliance.
Unsupervised children should not be near a BBQ
while cooking or during warm up or cool down.
People with flammable clothing such as nylon
etc. should keep well away from the BBQ when it
is operating.
Do not leave food unattended on the BBQ.
In case of fat fire, turn gas cylinder off.
Particular care must be taken when removing oil
cup or drip tray. Hot oil can cause serious injury.
This BBQ should not be located under
overhead combustible construction and
proper clearances must be maintained at all
times from combustible construction and/or
materials, with MINIMUM clearances as
follow:
From Sides 450mm
From Back 450mm
High 1000mm
Turn all gas valves off including gas cylinder
after use.
Never leave burners on high for more than 10
minutes unless actually cooking. If the burner
makes hissing sound when lit, it may be
burning inside. Turn burner off, allow it to
cool and try again.
Do not allow build up of unburned gas.
Oil cup needs to be cleaned regularly to
prevent excessive fat or grease build up that
might contribute to a fire.
DO NOT OPERATE THIS APPLIANCE BEFORE READING THE INSTRUCTION BOOKLET
DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE
DO NOT STORE CHEMICALS OR FLAMMABLE MATERIALS OR SPRAY AEROSOLS
NEAR THIS APPLIANCE
DO NOT OPERATE THIS APPLIANCE INDOORS
DO NOT ENCLOSE THIS APPLIANCE
DO NOT LIGHT OR OPERATE WITH THE COVER ON(COVER NOT INCLUDED)

.
WARNING
A strong gas smell or the hissing sound of gas
indicates a serious problem with your gas BBQ or
the gas cylinder. Failure to immediately follow the
steps listed below could cause serious bodily
injury, death, or property damage.
Shut off gas supply to the gas BBQ.
Turn the control knobs to OFF position.
Put out any flame with a class B fire
extinguisher.
Get away from the gas cylinder.
Do not try to fix the problem yourself.
If odour continues or you have a fire you cannot
extinguish, call your fire department. Do not call
near the gas cylinder because your telephone is an
electrical device and could create a spark resulting
in fire and/or explosion.
NOTE: The normal flow of gas through the
regulator and hose assembly can create a
humming sound. A low volume of sound is
perfectly normal and will not interfere with
operation of the BBQ. If humming sound is loud
and excessive you may need to purge air from the
gas line or reset the regulator excess gas flow
device. This purging procedure should be done
every time a new gas cylinder is connected to your
BBQ.
OTHER CONSIDERATIONS
Strong winds and low temperatures can
affect the heating and performance of your
gas BBQ so factor in these elements when
positioning your BBQ outdoors for cooking.
Never use your gas BBQ in a garage, porch,
shed, breezeway or any other enclosed area.
Your gas BBQ is to be used outdoors only, at
least 45cm from the back and side of any
combustible surface. Your BBQ should not be
placed under any surface that will burn.
Do not obstruct the flow of ventilation air
around the gas BBQ housing. This gas BBQ is
not intended to be installed in or on
recreational vehicles and/or boats.
INSTALLATION COMPLIANCE
This appliance must be installed in accordance to
the installation instructions provided by the
manufacturer, local gas fitting regulations,
municipal building codes, AS5601 / AG 601 gas
installation codes and any other relevant statutory
regulations

PLACEMENT OF BBQ
PLACEMENT OF BBQ
This product is meant for outdoor use only! Do not
store petrol or any inflammable liquids near this
product.
Always place the gas cylinder beside the BBQ when
not in use. Some models have room for a gas bottle
underneath the burners –this is only to be used
when the BBQ is cold!
NOTE:
Wrongful installation, adjustments and changes, or
lack of service and maintenance could cause damage to
individuals or materials. It is therefore important to
carefully read the instructions on how to install, use
and maintain the product before assembling the item.
The BBQ must be installed according to national/local
regulations. Make sure that the gas hose is not
clenched, and never in contact with hot surfaces, and
that the BBQ is installed in exact accordance with these
instructions. For service, please contact authorized
personnel. Always ensure that the BBQ is placed away
from inflammable material when being used. When
lighted, the BBQ must be kept under surveillance at all
times. Keep children at a safe distance from the BBQ;
touching hot surfaces could cause burns. The BBQ must
be kept clean to avoid flare-ups caused by remnants of
fat. Fires resulting from ignition of grease will void the
warranty. Ensure that the gas cylinder is suitable for
your product.
ANY ENCLOSURE IN WHICH THE APPLIANCE IS USED
MUST COMPLY WITH ONE OF THE FOLLWING:
An enclosure with walls on all sides, but at least one
permanent opening at ground level and no overhead
cover. Within a partial enclosure that includes an
overhead cover and no more than two walls. Within a
partial enclosure that includes an overhead cover and
more than two walls, the following shall apply-
i. at least 25%of the total wall area is completely
open; and
ii. at least 30 %of the remaining wall area is open and
unrestricted.
In the case of balconies, at least 20%of the total of the
side, back and front wall areas shall be and remain
open and unrestricted.

GAS CYLINDER SAFETY INFORMATION
GAS TYPE
Note the labeling of appropriate gases listed on
your BBQ and ascertain that the gas you have is
suitable for your BBQ. Be aware that several
different valves for gas cylinders exist, and that the
regulator must connect appropriately to your gas
cylinder.
GAS CONNECTION
Never try forcing the gas cylinder valve to fit
the gas regulator.
Never make adjustments to low-pressure
regulator and hose coupling.
The gas hose must be inspected for signs of
damage/leakage prior to being used. If any of
these parts are being replaced, use only parts
specified by the manufacturer.
The regulator and gas hose should be secured
by using hose clamps, which are tightened
with the use of a screw driver.
Do not secure any attachments with tape, or
similar materials not meant for gas
applications.
When the gas cylinder is not in use, it must be
turned off and disconnecting the regulator is
advisable.
HOSE AND REGULATOR REPLACEMENT
In the case of a problem arising with the hose and
regulator please contact your BBQ supplier for a list
of approved replacement parts. The hose and
regulator assembly parts must comply to Australian
gas standards.
GAS CYLINDER STORAGE
Gas cylinder not in use are to be stored outdoors in
a well ventilated place, out of reach from children.
Make sure that the gas cylinder is placed in an
upright position and on an evenly surfaced ground.
Additional gas cylinder are not to be stored
underneath or in proximity to the BBQ.
SAFETY WHEN LEAKAGE OF GAS IS SUSPECTED
Turn off the BBQ's gas supply and disconnect the
regulator from the gas cylinder.
Wipe out any open flames and remove possible
ignition sources. If the smell of gas is sustained,
please contact your gas supplier or the fire
department immediately.
If the gas cylinder appears to be the source of
smell/leakage, place this outdoor with good
ventilation and away from possible ignition
sources
WARNING
STORE GAS CYLINDER IN A WELL VENTILATED AREA
OUT OF REACH OF CHILDREN

2. Turn off
gas valves
3. Turn gas cylinder
on
4. Spray or apply
soapy water on
gas connections
5. If leak is
present, bubbles
will appear
LEAK TESTING
Please check for gas leakage the first time you are
connecting the BBQ to the gas cylinder, and also
each time you are replacing the gas cylinder or
disconnecting/reconnecting any fittings. Inspect
the hose before each use.
To check for gas leakage, turn on the gas supply at
the gas cylinder, but do not switch on the burners
inside the BBQ. The gas hose will now be filled with
gas. Then pour water with soap over all
connections. Any gas leakage should result in
bubbles within 20 seconds. If a gas leakage is
detected, tighten the connection. If the gas leakage
persist, contact your supplier or place of purchase.
As an alternative, you may use a gas leak detector,
following the manufacturer‟s instructions, available
at all major BBQ retailers. This provides an easier
way to check for gas leaks
DO NOT USE NAKED FLAME FOR LOCATING GAS
LEAKS. IF A LEAK PERSISTS, CALL AN
AUTHORISED PERSON
1. Add soap and water to spray bottle or
soapy water with brush

LIGHTING PROCEDURE
Lighting the BBQ is easy, but must be done with
due care.
Make sure that gas is turned on at the cylinder, or
that gas is available to the BBQ.
Make sure the gas cylinder is filled.
Check that the end of each burner tube is properly
located over each valve orifice.
Make sure all gas connections are securely
tightened.
FLAME THROWER IGNITION
This BBQ is equipped with automatic ignition, as
indicated on the front fascia of the BBQ frame. It
works by throwing a flame to the side of the burner
to light. Push the knob in and turn anticlockwise to
the high position. You should hear and feel a click
from the knob. Hold the knob in until the burner
ignites. If the burner does not light on the first
attempt, return the knob to the “OFF” position and
try a couple more times. If the burner still does not
light, wait a few minutes to allow the gas to disperse
before trying again.
MANUAL IGNITION
Place a lighted match or gas lighter (not
provided).
Keep your hand below the bottom of the burner
while doing this.
Turn the burner on.
You should see the burner alight.
Repeat to light the other burners.
TURNING OFF THE BBQ
When finished cooking, leave the burners at the
“HIGH” position up to 5 minutes so that remaining
grease from the food will be removed.
When turning off the BBQ, close the supply from
the gas cylinder first; this will allow the gas
remaining in the hose to evaporate. This will only
require a few seconds. The burners can then be
switched off.
CONTROLLING THE FLAMES
The knobs have three basic positions. You can achieve
any flame height between low and high by rotating the
knob between these positions.
Burner off
Burner on high
Burner on low
Note: „Blowback‟ is a situation where the flame
burns inside the burner, towards the front,
recognised by a sharp roaring sound coming
from the burner. It is not dangerous unless
allowed to persist .If this occurs, simply turn the
burner off, wait a few seconds, and then relight.

FIRST TIME USE - CURING THE PLATE
During manufacturing, the cooking surface is
coated with a non-toxic paint. This paint will come
off completely over time. Its purpose is purely to
help protect your BBQ during transport and
storage.
Coat the cooking surface with canola oil or cooking
oil. Light the BBQ. Leave the BBQ with all burners
on low for about 30 minutes. Paint may come off at
this time. After cleaning,the cooking surface is
now cured and ready for use. This process only
needs to be done the first time you use the BBQ
PREPARING THE COOKING SURFACE
It is recommended to coat the cooking surface with
cooking oil before lighting as this will help keep the
food from sticking to the cooking surface. Turn on
the burners and leave them burning at a low
temperature (“LOW”) to preheat the cooking
surface
WHILE COOKING
Flames caused by fat dripping from the food could
damage the food, causing the food to burn easily.
Remove excess fat from the meat if this becomes a
problem. Removing the meat from the flames is
also advisable. Always monitor your cooking and
avoid leaving the BBQ unattended while cooking.
AFTER COOKING
To turn the BBQ off, it is best to turn off the
cylinder first, and allow all the gas remaining in the
hose to burn off, this will only take a couple of
seconds. Then turn off all burners.
OIL CUP
Oil cup must be cleaned regularly and checked
each time before use. Always empty oil cup before
each use. Overflow of the oil cup might cause
serious burns or injuries. Never touch the oil cup
until the BBQ and fat have cooled down
completely.
COOKING SURFACE MAINTENANCE
Burning at maximum heat for approximately 5-10
minutes is recommended after each use to clean the
cooking surface. Remnants of food and grease can
then removed using a brush You should use an oven
mitt to avoid burning yourself. Then recoat the plate
with cooking oil for continued protection.
NOTE: The cooking surface should be coated with
cooking oil if the BBQ is not to be used for a longer
period of time. Failure to do this will result in a layer of
rust on the surface.
CARING FOR THE BBQ
Your BBQ should be kept clean to prevent
deterioration and it will look better and last longer if
you keep the BBQ clean.
The BBQ should be regularly cleaned and be protected
by a fitted cover when not in use. Clean the BBQ
thoroughly on a regular basis, and cover it with a thin
layer of neutral oil (acid free oil).
Grease can build up on the frame itself. Most of it can
be cleaned off with hot water. Use a non-caustic
cleanser for more stubborn stains.
Movable parts such as the hinges, wheel nuts and
doors should be sprayed with a lubricant.
REMINDER
Always ensure that the appliance has cooled down
before cleaning. Hot surfaces may cause serious burns
or injuries. If appliance is still hot, use oven mitts to
protect your hands.

BBQ MAINTENANCE
Apart from cleaning, your BBQ is a fairly low
maintenance appliance. Below are a couple of
things worth looking at though. Remember to turn
off and disconnect the gas before any maintenance
is carried out.
If your BBQ uses a flexible hose to connect to the
gas, check the rubber O-ring on the regulator
end of the hose assembly at least once a year. If
it appears worn or cracked, have it replaced.
We recommend having your BBQ checked by an
authorized service agent every 5 years. This is to
ensure there are no leaks and that all
components are still functioning correctly.
If you use a portable gas cylinder, you will need
to have the cylinder serviced or replaced every
ten years. The date of the last service should be
stamped on the neck of the bottle.
Please refer to AS5601/AG601 for further
information on pipe sizing.
Keep the outdoor BBQ area clear and free from
combustible materials, gasoline, and other
flammable vapours or liquids.
Make sure there is no obstruction surrounding
the BBQ, which may block the flow of
combustion and ventilation air.
To maintain the surface of your hotplate, it is
recommended to keep the hotplate plate oiled
at all times and covered when not in use. A BBQ
cover is also recommended to protect your BBQ
from all weather conditions.
IMPORTANT INFORMATION
This product is for outdoor use only.
Do not use indoors.
Do not use below ground level.
Do not store gas cylinders below ground level.
LP gas is heavier than air so if a leak occurs the gas
will collect at a low level and could ignite in the
presence of a flame or spark.
Do not store or use gas cylinders on their side as
this could allow liquid gas into the supply pipes
with serious consequences.
Leak test your BBQ before each use. Leak test the
hose connections each time you reconnect the gas
cylinder.
Always turn off the gas at the cylinder when not in
use.
Open the door of the frame to inspect the hose
before each use. If there is evidence of excessive
abrasion or wear, or the hose is cut it must be
replaced prior to the BBQ being put into operation.
Only use hose supplied from the manufacturer.
You must have the correct gas cylinder, regulator and
hose for BBQ to operate safely and efficiently. Use of
an incorrect gas cylinder, regulator or hose is
dangerous and will void the warranty on this product.

BURNER MAINTENANCE
You should check the burners periodically for any sort
of blockage. To do this, remove and inspect them. If
any of the holes are clogged, gently tap the burner
onto a hard surface to remove residue. Use a wire
brush to unclog the holes. Once this is done, lightly
coat the burners with oil to help protect them from
rust.
To reduce the chance of “ FLASH-BACK‟, the procedure
below should be followed at least once a month in
late summer or early fall when spiders are most
active or when your BBQ has not been used for a
period of time.
1. Turn all burner valves to the full OFF position.
2. Turn the gas cylinder valve (clockwise) to the full
OFF position.
3. Detach the regulator assembly from the gas
cylinder.
4. Remove all burners from the bottom of the BBQ.
Use a screwdriver or needle nose pliers.
5. Carefully lift each burner up and away from the
gas valve orifice.
6. Refer to figure below and perform one of these
three cleaning methods.
Bend a stiff wire, (a lightweight coat hanger works
well) into a small hook as shown below. Run the hook
through the burner tube and inside the burner
several times to remove any debris.
Use a bottle brush with a flexible handle. Run the brush
through the burner tube and inside the burner several
times, removing any debris.
Use an air hose to force air through each burner tube.
The forced air should pass debris or obstructions
through the burner and out the ports.
1. Regardless of which burner cleaning procedure you
use, we recommend you also complete the following
steps to help prolong burner life.
2. Use a wire brush to clean the entire outer surface of
each burner until free of food residue or dirt
3. Clean clogged ports with wire, such as an open paper
clip.
Inspect each burner after installation, check to ensure
that the gas valve orifices are correctly placed inside the
end of the burner tubes. Also check the position of your
spark electrode.

EXPLODED VIEW AND PARTS CODE
Parts Number
Parts Name
Parts Code
1
BBQ Body
GG007JB01
2
Body Handle
GG007JB02
3
Leg Support 1
GG007JB03
4
Cylinder Shield
GG007JB04
5
Cylinder Hook
GG007JB05
6
Leg
GG007JB06
7
Leg Plastic Insert
GG007JB07
8
Knob
GG007JB08
9
Control Fascia
GG007JB09
10
Gas Valve
GG007JB10
11
Burner
GG007JB11
12
Fixing Plate
GG007JB12
13
Oil Cup
GG007JB13
14
Oil Cup Support
GG007JB14
15
Leg Support 2
GG007JB15
16
Gas Manifold
GG007JB16
17
Buckle
GG007JB17
18
Buckle Lock Support
GG007JB18

CARTON CONTENTS
Reference#
Description
Part#
Illustration
Quantity
1
BBQ Body
1
1pc
2
Body Handle
2
2pcs
3
Cylinder Shield
3
1pc
4
Cylinder Hook
4
1pc
5
Leg Support 1
5
4pcs
6
Leg Support 2
6
2pcs
7
Leg
7
4pcs
8
Oil Cup
8
1pc
9
Oil Cup Support
9
1pc

HARDWARE PACK CONTENTS
Reference#
Description
Parts
Quantity
A
Bolt: M6x15mm
12pcs
B
Flat Washer: M6
4pcs
C
Spring Washer: M6
4pcs
D
Nut: M6
4pcs
E
Bolt: M6x40mm
12pcs
F
Lock Nut: M6
4pcs
G
Hex Head Bolt:
M6X15mm
4pcs

ASSEMBLY INSTRUCTIONS
Remove all contents from packaging, and make sure all the parts are present before attempting to
assemble! Tighten all bolt connections by hand first. When the BBQ is fully assembled, retighten the screws,
nuts and bolts by using a wrench and screw driver.
Step 1
Install Leg Support 1 (Part 5) onto BBQ-Body(Part 1) by using M6x10 bolt (Part A) as per illustration below

Step 2
Attach Leg (Part 7) onto Leg Support 1 (Part 5) by using M6x40 bolt (Part E x 4), flat washer (Part B x 4), lock
washer (Part C x 4) and lock nut (Part F x 4), as per illustration below.
Step 3
Attach Leg Support 2 (Part 6) onto Leg (Part 7) by using M6x40 bolt (Part E x 4) and nut (Part D x 4).

Step 4
Attach the Body Handle (Part 2) onto BBQ-Body (Part 1) by using the Hex Head Bolt ( Part G x 4).
Step 5
Attach the Buckle onto Buckle Lock Support as per illustration below.

Step 6
Install Cylinder Shield (Part 3) and Cylinder Hook (Part 4) onto BBQ-Body (Part 1) by using M6x15 bolt (Part A x
2) as per illustration below.
Step 7
Install the Oil Cup Support (Part 9) onto the BBQ-Body (Part 1) by using bolt (Part A x 2) as shown below.

Step 8
Place Oil Cup (Part 8) onto the Oil Cup Support (Part 9) under the BBQ-Body (Part 1) as per illustration below.
Fully-Assembled

SPECIFICATION
BRAND NAMES: JUMBUCK
APPLIANCE: 2 BURNER OUTDOOR BARBECUES
CERTIFICATE
HOLDER: Genesis Australia Corporation Pty Ltd
2/26 Industry Street Malaga 6090 Western
Australia
Phone: [phone]
Fax: [phone]
MODELS: HS-GG007JB 2 burner folding legs barbeque
FEATURES: Black powder coated folding legs, high temp lacquered oven body, oil cup,
aluminium valves, black powder coated control plate, 2 black handles,
S/S tube type burner and black cylinder shield and cylinder hook.
BURNER: See drawing pages
GAS VALVES: GDA model GL4
REGULATOR/HOSE
ASSEMBLY: GENESIS-GAC-001 2KG LPG REGULATOR AGA 6735
GENESIS HOSE 8MM Class “A” MWP 2.8kPa
Appliance End Thread Size : 5/8” - 18 UNF
Gas Cylinder End Thread Size : 7/8” Type 21 left hand P.O.L. Thread
PIEZO IGNITOR: N/A
BURNERS
NGC
TEST POINT PRESSURE
INJECTOR
2 Burner
20.0MJ
2.75 kPa
0.91mm