JW Speaker 9770 Series User manual

FIG. 1
GENERAL OPERATION:
INSTALLATION:
Model 9770 (35 Watt; 12-Volt DC)
Hand Held HID Lighting System
Hazardous Voltage Inside. To Prevent
Accidental Shock Remove Power And Wait
(5) Minutes Before Servicing. Failure to
Comply Could Result In Serious Injury.
THEORY OF OPERATION:
The bulb which contains the environment and houses the arc;
The ballast which provides high voltage to the starter.
High Intensity Discharge (HID) lighting describes a type of light source producing
light energy by means of an arc sustained within a gaseous enclosure. This
system is compromised of three (3) major components:
The starter (located on rear of bulb) which boosts the voltage from the
ballast to create the arc in the bulb; and
The Speaker HID Light System is designed for heavy duty, long life applications.
When input power is introduced to the ballast system, an arc is struck in the bulb
between two contacts. Although HID offers extra long service life, frequent re-
striking (on/off) of the arc will shorten bulb life. Once the arc is struck, it is
preferable to leave the lamp on until it is no longer needed. If a voltage
disturbance extinguishes the arc, the system will shut down to protect the lamp.
If this occurs, you should remove power from the lamp to allow a reset and then
reapply power. Normal operation will resume. A minimum contact rating of 20
Amp tungsten is recommended due to the current in-rush at lamp start-up.
The HID bulb contains gas under pressure and could shatter. Protect bulb
Do not place lamp in lens-down position when turned on.
The HID lighting System consists of a lamp assembly with an internal ballast.
This assembly must be plugged into a 12 volt or 24 volt automotive power
port/cigarette lighter.
Failure to adequately size will damage and/or shorten the life of the relay.
Keeping the lens of the lamp clean of mud, paint, debris, etc. will also extend the
life and performance. Debris on the lens could cause damage due to trapped
heat. Damage of this type is not covered under the warranty and can be
prevented by simple cleaning with mild soap and water.
CAUTION:
Wear eye protection when handling. Disconnect power before removing.
against abrasions, scratches and liquids. Do not touch the glass envelope.
WARNING
Major advantages of HID lighting are high color temperature producing a brilliant
white light and extended service life due to the absence of a wire filament. These
features lend themselves to applications requiring extended use and severe
conditions. HID provides the user several times the output of incandescent or
halogen lamps using the same levels of input energy.
Model 9780 (35 Watt; 24-Volt DC)
Operate bulb only in a lamp assembly. Replace if damaged or cracked.

Ballast Input Voltage Bulb Identifier Output (lumens) Color Temp
D1S 3200 lm 4100º K
(35W)
D1S 3200 lm 4100º K
(35W)
Item
2
3
INSTRUCTION SHEET - Part #6542130 Rev c. 06/10/2016
SYSTEM SPECIFICATIONS
Series 9770
PARTS LIST
1
Complete
Ambient Operating
Temperature
-40 to 85C
35-Watt, 24 volt System
Low/no voltage input to unit Repair or replace defect in input system
This warranty does not cover removal or installation costs, or products subjected to misuse, neglect, accident, improper installation, or use in violation of instructions furnished
by Speaker. This warranty is Speaker's exclusive obligation with respect to products sold hereunder. NO OTHER WARRANTIES OF ANY KIND ARE MADE, EITHER
EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Under
no circumstances shall Speaker be liable for incidental or consequential damages of any kind arising out of the sale or use of any Speaker product.
ONE YEAR WARRANTY: All Speaker products sold hereunder are warranted to resellers and commercial industrial users for one (1) year from date of purchase against
defects in material and workmanship. Products found to be defective during the warranty period will be repaired or replaced (at Speaker's option) without charge. The defective
product must be returned transportation prepaid with proof of date of purchase to J.W. Speaker Corporation, Service Dept., W185 N11315 Whitney Drive, Germantown,
Wisconsin 53022. The repaired or replaced product will be returned to the purchaser with transportation prepaid by Speaker. Contact the factory for a Return Materials
Authorization (RMA).
Repair or replace defective input system
Beam burned out
Arc strikes but will not
sustain Disconnect power; replace beam; reconnect power; attempt re-start
HID Internal Protection Circuit
35-Watt, 12 volt System 9-16 VDC
Check input current (see specifications)
Beam burned out Disconnect power; replace beam; reconnect power; attempt re-start
Ballast Failure Disconnect power; replace ballast assembly; reconnect power; attempt re-start
Unit does not light
WARNING
Disconnect input power to ballast before servicing unit
TROUBLESHOOTING CHART
Problem Inspect/Possible Cause Solution
Check electrical connections and cords Replace if damaged
Remove power from HID system. Wait 30 seconds and reapply power
Item
Maximum Amp Draw
20A Max (initial)
3.18A max (steady state)
18-32 VDC 20A Max (initial)
1.60A max (steady state)
-40 to 85C
Description
HID Lighting System, 12 Volt or 24 Volt Spot
Wire Harness
Description
HID Beam, 12-24 Volt, Spot
Ballast Assembly, 35W 12V or 35W 24V
J.W. Speaker Corp. N120 W19434 Freistadt Road Germantown, WI 53022-8211 USA
262.251.6660 / 800.558.7288