JW Speaker 9710 User manual

Model 9710 (35 Watt; 12-Volt DC)
Model 9720 (35 Watt; 24-Volt DC)
HID Lighting System
operation. An in-line fuse assembly is also included. J.W. Speaker strongly
recommends using this fuse to protect the vehicle wiring from damage.
From the power source to the lamp, the wire gauge will vary based on the
minimum/maximum voltages of the host equipment and the length of wire from
the power source to lamp. Most applications can use 18 gauge wire up to 15 feet
long. If your application requires greater distance, 16 gauge or heavier wire should
FIG
.
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not damage the unit but it will not operate.
WIRING REQUIREMENTS
GENERAL OPERATION:
enclosure. This system is compromised of three (3) major components:
be used. For more specific recommendations, consult a qualified service
WIRE DIAGRAM:
The ballast which provides high voltage to the starter.
The following wiring diagram is suggested for trouble free operation of the unit.
The HID system requires correct wiring polarity. The positive connection must
be made to the red wire and the negative to the black. Reversing the polarity will
ballast to create the arc in the bulb; and
representative. Be sure the wire sheathing is correct for the operating
environment.
The bulb which contains the environment and houses the arc;
INSTALLATION
The Speaker HID Light System is designed for heavy duty, long life
The starter (located on rear of bulb) which boosts the voltage from the
Major advantages of HID lighting are high color temperature producing a
brilliant white light and extended service life due to the absence of a wire
filament. These features lend themselves to applications requiring extended
use and severe conditions. HID provides the user several times the output
Keeping the lens of the lamp clean of mud, paint, debris, etc. will also extend
the life and performance. Debris on the lens could cause damage due to
THEORY OF OPERATION
Hazardous Voltage Inside. To Prevent
A
ccidental Shock Remove Power And Wait
(5) Minutes Before Servicing. Failure to
Comply Could Result In Serious Injury .
High Intensity Discharge (HID) lighting describes a type of light source
producing light energy by means of an arc sustained within a gaseous
The HID lighting System comes with approximately 30" of wire exiting the lamp
practical and running separate wires to each lamp to minimize voltage losses in
the wires. If this is not possible, heavier wire should be used to insure trouble-free
assembly. J.W. Speaker recommends keeping the wire length as short as
WARNING
lamp to allow a reset and then reapply power. Normal operation will resume.
The HID bulb contains gas under pressure and could shatter. Protect bulb
against abrasions, scratches and liquids. Do not touch the glass envelope.
Operate bulb only in a lamp assembly. Replace if damaged or cracked.
Wear eye protection when handling. Disconnect power before removing.
of incandescent or halogen lamps using the same levels of input energy.
applications. When input power is introduced to the ballast system, an arc is
struck in the bulb between two contacts. Although HID offers extra long
service life, frequent re-striking (on/off) of the arc will shorten bulb life. Once
If lamp operation is controlled by a switch or relay (not supplied), a minimum
contact rating of 20 Amp tungsten is recommended due to the current in-
the arc is struck, it is preferable to leave the lamp on until it is no longer
needed. If a voltage disturbance extinguishes the arc, the system will shut
down to protect the lamp. If this occurs, you should remove power from the
C:\Documents and Settings\fairbanksb\My Documents\6542110_instruction_sheet
rush at lamp start-up. Failure to adequately size will damage and/or shorten
the life of the switch.
This assembly must be securely mounted to a stable operating surface.
trapped heat. Damage of this type is not covered under the warranty and can
be prevented by simple cleaning with mild soap and water.
The HID lighting System consists of a lamp assembly with an internal ballast.
+
O
perating
S
witch
OrRelay (Not Supplied)
Inline Fuse
(included) Po we r
So urc e
Model 9710 Or9720
Bulb &
St a rt e r
Ballast
Recommended Field Wiring
Bulb St a rte
r
Ballast
Page 1

Ballast Input Voltage Maximum Amp Draw Bulb Identifier Output (lumens) Color Temp Fuse Specifications
20A Max (initial) D1S 3200 lm 4100º K
3.18A max (steady state) (35W)
10A Max (initial) D1S 3200 lm 4100º K
1.59A Max (steady state) (35W)
Part Number Item Part Number
1700981 2 3150831
1700991 2 3150811
1701001 2 3150821
1701011 3a 6600311
1701021 3b 6600321
1701031 4 3150801
3254371 5 7147290
INSTRUCTION SHEET - Part #6542110 Rev E. 01-29-2016
Wire Harness Fuse, 20 Amp Slow Blow
HID Lighting System, 12 Volt Trap
HID Lighting System, 12 Volt Spot
HID Lighting System, 24 Volt Flood
HID Lighting System, 24 Volt Trap
HID Lighting System, 24 Volt Spot Ballast Assembly, 35W 24V Fuse Assembly
This warranty does not cover removal or installation costs, or products subjected to misuse, neglect, accident, improper installation, or use in violation of instructions furnished
by Speaker. This warranty is Speaker's exclusive obligation with respect to products sold hereunder. NO OTHER WARRANTIES OF ANY KIND ARE MADE, EITHER
EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Under
no circumstances shall Speaker be liable for incidental or consequential damages of any kind arising out of the sale or use of any Speaker product.
ONE YEAR WARRANTY: All Speaker products sold hereunder are warranted to resellers and commercial industrial users for one (1) year from date of purchase against
defects in material and workmanship. Products found to be defective during the warranty period will be repaired or replaced (at Speaker's option) without charge. The defectiv
e
product must be returned transportation prepaid with proof of date of purchase to J.W. Speaker Corporation, Service Dept., W185 N11315 Whitney Drive, Germantown,
Wisconsin 53022. The repaired or replaced product will be returned to the purchaser with transportation prepaid by Speaker. Contact the factory for a Return Goods
Authorization (RGA).
HID Beam, 12-24 Volt, Spot
Ballast Assembly, 35W 12V
HID Lighting System, 12 Volt Flood HID Beam, 12-24 Volt, Flood
HID Beam, 12-24 Volt, Trap
SYSTEM SPECIFICATIONS
Series 9700
Ambient
Operating
Temperature
Arc strikes but will not
sustain Disconnect power; replace beam; reconnect power; attempt re-start
WARRANTY PROCEDURE: Contact your dealer for all warranty claims. All components must be returned for warranty claims on systems purchased as complete assemblies
(see Parts List for items tagged "complete"). Components purchased separately (items 1-5 on the Parts List) may be individually returned.
Beam burned out Disconnect power; replace beam; reconnect power; attempt re-start
Ballast Failure Disconnect power; replace ballast assembly; reconnect power; attempt re-start
Unit does not light Low/no voltage input to unit Repair or replace defect in input system
-40 to 85C
Model 9710 (35-Watt,
12 volt) System 9-16 VDC
Check input current (see specifications) Repair or replace defective input system
Beam burned out
20 Amp Slow Blow
(BUSS MSD-L)
Model 9720 (35-Watt,
24 volt) System 18-32 VDC -40 to 85C 20 Amp Slow Blow
(BUSS MSD-L)
Inspect/Possible Cause Solution
Check electrical connections and cords Replace if damaged
Remove power from HID system. Wait 30 seconds and reapply powerHID Internal Protection Circuit
Check wiring polarity Unit must be wired positive to the red lead and negative to the black lead
DescriptionDescription
WARNING
Disconnect input power to ballast before servicing unit
TROUBLESHOOTING CHART
Check in-line fuse Replace fuse
PARTS LIST
Item
Problem
Complete
Complete
1
Complete
Complete
Complete
Complete
J.W. Speaker Corp. N120 W19434 Freistadt Rd Germantown, WI 53022-0489 USA
262.251.6660 / 800.558.7288
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