Kärcher PGG 3/1 User manual

PGG 3/1
PGG 6/1
PGG 8/3
59686310 (03/22)
Deutsch 3
English 7
Français 11
Italiano 15
Nederlands 19
Español 23
Português 27
Dansk 31
Norsk 35
Svenska 39
Suomi 43
Ελληνικά 47
Türkçe 51
Русский 55
Magyar 60
Čeština 64
Slovenščina 68
Polski 72
Româneşte 77
Slovenčina 81
Hrvatski 85
Українська 89
中文 93
ﺔﻴﺑﺮﻌﻟﺍ 97

A
BCD
E F G

English 7
Angewandtes Konformitätsbewertungsverfahren
2000/14/EG: Anhang V
Schallleistungspegel dB(A)
PGG 3/1
Gemessen:
Garantiert: 94
PGG 6/1
Gemessen:
Garantiert: : 95
PGG 8/3
Gemessen:
Garantiert: : 96
Die Unterzeichnenden handeln im Auftrag und mit Voll-
macht des Vorstands.
Dokumentationsbevollmächtigter:
S. Reiser
Alfred Kärcher SE & Co. KG
Alfred-Kärcher-Str. 28 - 40
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
Contents
General notes
Read these original operating instruc-
tions and the enclosed safety instruc-
tions before using the device for the first
time. Proceed accordingly.
Keep both books for future reference or for future own-
ers.
Intended use
As delivered, this generator is intended for use at
heights of up to 1500 m above sea level. It can be ad-
justed by an authorised Customer Service department
for use at higher elevations.
If an electricity generator that has been adjusted for use
at higher elevations is used below this height then this
can result in destruction of the motor through overheat-
ing.
Environmental protection
The packing materials can be recycled. Please
dispose of packaging in accordance with the en-
vironmental regulations.
Electrical and electronic appliances contain valu-
able, recyclable materials and often components
such as batteries, rechargeable batteries or oil,
which - if handled or disposed of incorrectly - can
pose a potential threat to human health and the environ-
ment. However, these components are required for the
correct operation of the appliance. Appliances marked
by this symbol are not allowed to be disposed of togeth-
er with the household rubbish.
Notes on the content materials (REACH)
Current information on content materials can be found
at: www.kaercher.com/REACH
Accessories and spare parts
Only use original accessories and original spare parts.
They ensure that the appliance will run fault-free and
safely.
Information on accessories and spare parts can be
found at www.kaercher.com.
Scope of delivery
Check the contents for completeness when unpacking.
If any accessories are missing or in the event of any
shipping damage, please notify your dealer.
Safety instructions
Hazard levels
DANGER
●Indication of an imminent
threat of danger that will lead to
severe injuries or even death.
WARNING
●Indication of a potentially dan-
gerous situation that may lead
to severe injuries or even
death.
CAUTION
●Indication of a potentially dan-
gerous situation that may lead
to minor injuries.
ATTENTION
●Indication of a potentially dan-
gerous situation that may lead
to damage to property.
Safety instructions
DANGER
●Risk of injury.
●The device is not intended for
use by persons with restricted
physical, sensory or mental
abilities or those lacking in ex-
perience and / or lacking in
knowledge.
●Children must be supervised
to prevent them from playing
with the device.
●Children and minors must not
use the device.
●Keep a safe distance away
from the exhaust pipe and do
not reach into the exhaust gas
jet.
●Danger of explosion.
●Never operate the device in
potentially explosive environ-
ments.
●Observe the corresponding
safety instructions when oper-
ating the device in hazard
zones (e.g. a petrol station).
●Only fill the fuel specified in
the operating instructions.
●Only refuel with the engine
switched off.
●Do not refuel in confined spac-
es.
●Smoking and open flames are
prohibited.
●Ensure that no fuel gets on hot
surfaces during refuelling.
●Close the fuel tank cap after
refuelling.
●Do not operate the device if
fuel has been spilt. Move the
device to another location and
avoid generating sparks.
●Store fuel only in approved
containers.
●Do not store fuel in the vicinity
of open flames or devices
having an ignition flame or
that generate sparks (e.g. ov-
en, heating boiler or water
heater).
●Do not spray start spray into
the air filter.
●Risk of fire.
●Maintain a minimum distance
of 2 m between inflammable
objects and the muffler.
●Do not operate the device in
forests, bushy or grassy areas
unless the exhaust pipe has
been equipped with a spark
catcher.
●Keep grass and other soiling
substances away from the
cooling fins.
●Do not operate the device if
the fuel system is damaged or
leaking. Check the fuel sys-
tem regularly.
●Allow the device to cool down
before storing in closed
rooms.
Danger of electric shock
●Do not touch the spark plug or
ignition lead when the device
is in operation.
●Do not operate the device in
rain, snow or in the vicinity of
a sprinkler system. Keep the
device dry.
●Never touch the mains plug
and socket with wet hands.
●Do not start up a device that
has wet or icy electrical com-
ponents.
●Do not connect the device on-
ly to the mains supply of a
building.
●Preferably use devices and
extension cables with rubber
cables as per IEC 60245-4.
WARNING
●Health risk
●Exhaust gases are toxic. Nev-
er breathe in the exhaust gas-
es. Never operate the device
in confined spaces. Ensure
sufficient ventilation and ex-
traction of the exhaust gases.
●Make sure that no exhaust
gases are emitted close to air
vents.
●Avoid repeated or prolonged
contact with fuel or engine oil
General notes ..................................................... 7
Intended use ....................................................... 7
Environmental protection .................................... 7
Accessories and spare parts............................... 7
Scope of delivery ................................................ 7
Safety instructions............................................... 7
Device description............................................... 8
Installation........................................................... 8
Initial start-up ...................................................... 8
Initial startup........................................................ 8
Operation ............................................................ 8
Transport............................................................. 9
Storage ............................................................... 9
Care and service................................................. 9
Troubleshooting guide......................................... 10
Warranty.............................................................. 10
Technical data ..................................................... 10
EU Declaration of Conformity ............................. 10
Chairman of the Board of Management
Director Regulatory Affairs & Certification
H. Jenner S. Reiser

8 English
and do not inhale the fuel va-
pours.
CAUTION
●Danger of burns
●Do not touch any hot parts
such as the muffler, cylinder or
cooling fins.
Danger of hearing damage
●Do not operate the device
without a muffler. Check the
muffler regularly and have a
damaged muffler replaced.
ATTENTION
●Risk of damage
●Use only spare parts from the
original manufacturer.
●Old fuel can lead to deposits
in the carburettor and impair
the engine performance. Use
only new fuel.
●Do not adjust any control
springs or linkages that might
increase the speed of the en-
gine.
●Do not operate the device with
the air filter removed.
●Do not pull the starter cord
while the device is running.
●Ensure adequate ventilation
so that the device does not
overheat.
Symbols on the device
WARNING
Danger of explosion, risk of fire.
Petrol can cause fires or explosions if handled incorrect-
ly.
Shut the motor down prior to refuelling.
Do not operate the device in confined spaces or partially
enclosed areas.
Read these operating instructions before using the de-
vice.
ATTENTION
Risk of damage
Do not refuel with diesel fuel.
Note:
Check the oil level before starting the device. The en-
gine stops and the indicator lamp lights up if the oil level
is too low. Refill oil (for oil type see "Technical data").
WARNING
Danger of explosion, risk of fire.
Shut the motor down prior to refuelling.
Clean up any spilt fuel before starting the device.
Do not start the device if the fuel system is leaky.
CAUTION
Hot surface
The exhaust pipe of the device be-
comes very hot during operation and
can cause burns.
Avoid touching the exhaust pipe.
WARNING
Risk of eye injuries and hearing dam-
age.
Wear safety goggles and hearing pro-
tection when operating the device.
Warning symbols
Observe the following warnings when handling the bat-
teries:
Device description
See cover page for pictures
Illustration A
1Air filter
2Push handle
3Starter cord
4Choke lever
5Fuel cock
6Fuel tank
7Control panel
8Battery
9Oil dipstick
10 Oil drain plug
11 Fuel tank filling level display
12 Fuel tank cap
13 Type plate
14 Indicator lamp
15 Engine key-operated switch
16 DC circuit breaker
17 DC terminals
18 AC voltmeter
19 Power circuit breaker
20 AC power socket
21 PGG 6/1: AC power socket
PGG 8/3: Three-phase socket
22 Earthing terminal
Symbols on the device
Clean the air filter every 50 operating hours or every 10
operating hours in the case of dusty environments(see
"Care and maintenance/Cleaning the air filter").
Note on checking the oil level.
Choke lever
Installation
1. Mount the push handle on the device frame using
the mounting materials provided.
Illustration B
1Push handle
2Stands
3Wheel
2. Mount the wheels on the device frame using the
mounting materials provided.
3. Mount the stands on the device frame using the
mounting materials provided.
Initial start-up
Fill with oil
1. Position the device on a level surface.
2. Unscrew the oil dipstick.
3. Fill with engine oil.
Note: The engine oil is not included in the scope of
delivery. The filling quantity and oil type are speci-
fied in the section "Technical data".
4. Wipe off the oil dipstick.
5. Insert the oil dipstick as far as it will go, but do not
screw in.
6. Pull out the oil dipstick. The oil level must lie in the
marked section of the oil dipstick.
7. Top up the engine oil if the level is too low.
8. Screw in and tighten the oil dipstick.
Initial startup
Check the oil level
1. Position the device on a level surface.
2. Unscrew the oil dipstick.
3. Wipe off the oil dipstick.
4. Insert the oil dipstick as far as it will go, but do not
screw in.
5. Pull out the oil dipstick. The oil level must lie in the
marked section of the oil dipstick.
6. Top up the engine oil if the level is too low.
7. Screw in and tighten the oil dipstick.
Refuelling
1. Read the fuel level indicator.
2. Refill the fuel tank with the tank indicator shows a
low filling level.
3. Unscrew the fuel tank cap.
4. Fill fuel up a maximum of the lower edge of the filling
nozzle.
5. Fit the fuel tank cap and screw tight.
Operation
Starting the device
1. Open the fuel cock.
2. Push the choke lever to the left if the engine is cold.
3. Turn the key-operated switch to the START position
and hold in this position until the engine starts. Hold
the key-operated switch in the START position for
no longer than 5 seconds. Wait for at least
10 seconds before attempting to start again.
4. Allow the key-operated switch to return to the 1/ON
position when the engine has started.
5. Push the choke lever to the right once the engine
has started.
Starting with the pull cord starter
1. Open the fuel cock.
2. Push the choke lever to the left if the engine is cold.
Observe notes in the instructions for the
battery, on the battery and in these oper-
ating instructions.
Wear eye protection.
Keep acids and batteries away from chil-
dren.
Risk of explosion
Fire, sparks, open flames and smoking
are prohibited.
Risk of acid burns
First aid.
Warning
Disposal
Do not throw batteries in the bin.

English 9
3. Pull the starter cord slowly until a strong resistance
is discernible then pull strongly.
4. Slowly return the starter cord.
ATTENTION
Risk of damage
A rapidly returning starter cord damages the device.
Slowly return the starter cord.
5. Push the choke lever to the right once the engine
has started.
Connecting AC devices
The power consumption of the electrical device must
not exceed the continuous power rating of the genera-
tor. The maximum power may only be used for brief pe-
riods. Devices with electric motors require several times
the nominal power when starting up.
DANGER
Danger of electric shock
Electricity can flow through the operator and cause
death or injuries if the electrical equipment or cables are
damaged.
A fault current protection device (PRCD Portable Resid-
ual Current Device) must be connected between each
additional device and the generator if more than one de-
vice is plugged into the generator.
1. Start the generator.
2. Set the power switch to 1/ON.
3. Plug the mains plug of the electrical device into the
socket of the generator.
4. A fault current protection device (PRCD Portable
Residual Current Device) must be connected be-
tween each additional device and the generator if
more than one device is plugged into the generator.
5. Start the electrical device.
If the device does not function correctly, e.g. irregu-
lar running or misfires, immediately switch off and
unplug the connected appliances and investigate
the cause.
Charging vehicle batteries
The 12 V DC connection is only suitable for charging 12
V lead-acid automobile batteries. This connection is not
suitable for use as a 12 V power supply for electrical ap-
pliances.
1. Disconnect the vehicle minus cable (black) from the
battery.
2. Connect the plus terminal (red) of the charging ca-
ble to the plus terminal of the battery.
3. Connect the plus terminal (red) of the other end of
the charging cable to the red terminal (+) of the gen-
erator.
4. Connect the minus terminal (black) of the charging
cable to the minus terminal of the battery.
5. Connect the minus terminal (black) of the other end
of the charging cable to the black terminal (-) of the
generator.
6. Start the generator.
ATTENTION
Risk of damage.
The vehicle or generator can be damaged during charg-
ing if the vehicle engine is running while charging the
vehicle battery.
Do not start the vehicle while charging the battery.
Circuit breaker
The circuit breaker button pops out and interrupts
charging if an overload occurs.
1. Wait a few minutes and then press the button in
again.
Disconnect the vehicle battery
1. Shut down the generator.
2. Disconnect the minus pole (black) from the genera-
tor.
3. Disconnect the minus terminal (black) from the bat-
tery.
4. Disconnect the plus pole (red) from the generator.
5. Disconnect the plus terminal (red) from the battery.
6. Connect the vehicle minus cable (black) to the mi-
nus pole of the battery.
Switching off the device
1. Turn the key-operated switch to "0/OFF".
2. Close the fuel cock.
Transport
●Turn the key-operated switch to 0/OFF and close
the fuel cock before transport.
●Push the push handle upwards.
●Push or pull the device using the push handle.
●Allow the engine to cool down for at least
15 minutes before loading.
●Keep the device horizontal during transport to pre-
vent fuel from spilling out.
●When transporting in vehicles, secure the device
against rolling away, slipping and tipping according
to the respectively applicable guidelines.
●Be aware of the weight of the device during trans-
port.
Storage
CAUTION
Failure to observe the weight
Risk of injury and damage
Be aware of the weight of the device during storage.
ATTENTION
Risk of damage
Do not place any heavy objects on the device.
Store the device in a dry and dust-free place.
Storage duration of 1...2 months
1. Add petrol stabiliser to the fuel tank.
2. Top up the fuel tank.
Storage duration of 2...12 months
Additionally:
1. Close the fuel cock.
2. Place a container under the carburettor.
Illustration C
1Carburettor
2Drain screw
3. Unscrew the drain screw.
4. Collect the fuel in the container.
5. Screw in and tighten the drain screw.
6. Empty the settling cup (see "Care and Maintenance/
Cleaning the settling cup").
Storage duration longer than 12 months
Additionally:
1. Unscrew the spark plug.
2. 5...10 cm3Add engine oil to the cylinder.
3. Slowly pull the starter cord several times to distrib-
ute the oil in the engine.
4. Screw in the spark plug.
5. Change the oil (see "Care and Maintenance/Chang-
ing the oil").
6. Pull the starter cord slowly until a strong resistance
is discernible.
Care and service
DANGER
Danger of injury from electric shock.
You can be injured by moving parts. The electrical volt-
age generated by the device can kill or injure you.
Remove the spark plug connector and disconnect the
battery before performing any maintenance work.
CAUTION
Danger of burns.
Hot device components cause burns if touched.
Allow the device to cool down before working on it.
* See "Startup" for a description.
** See "Maintenance work" for a description.
Maintenance intervals
Each time before use
1. Check the device for correct condition and opera-
tional safety. Do not start up a damaged device.
2. Check the oil level. *
3. Check the air filter. **
Once after 1 month or 20 operating hours
1. Change the oil. **
Every 3 months or 50 operating hours
1. Clean the air filter. **
Perform cleaning more frequently in a dusty applica-
tion environment.
Every 6 months or 100 operating hours
1. Change the oil. **
2. Clean the settling cup. **
3. Check and clean the spark plug. **
4. Clean the spark catcher (not included in the scope
of delivery). **
Annually by the authorised Customer Service
department
1. Check and adjust the valve play.
2. Clean the fuel tank and fuel filter.
Every 2 years by the authorised Customer Service
department
1. Check the fuel line and replace if necessary.
Maintenance work
Check the air filter
1. Pivot the lock away or unscrew the screw.
Illustration D
1Screw
2Cover
3Air filter insert
4Lock
2. Remove the cover.
3. Check the air filter insert for soiling. Clean the air fil-
ter if necessary or replace if damaged (see "Clean-
ing the air filter").
4. Fit the cover.
5. Close the lock or screw in and tighten the screw.
Cleaning the air filter
ATTENTION
Risk of damage
Penetrating dust can destroy the engine if the air filter
insert is absent.
Do not operate the device without an air filter insert.
1. Open the air filter (see "Checking the air filter").
2. Remove the air filter insert.
3. Wash the air filter insert in warm water and house-
hold cleaner then rinse with clear water.
Note: Dispose of the oil contaminated washing solu-
tion in an environmentally friendly manner.
4. Allow the air filter insert to dry.
5. Saturate the air filter insert in clean engine oil and
press out the excess oil.
6. Fit the air filter insert back into place.
7. Fit the cover.
8. Close the latches.
Changing oil
Perform the oil change on a warm engine.
1. Unscrew the oil dipstick.
Illustration E
1Oil dipstick
2Oil drain plug
2. Unscrew the oil drain screw with seal and catch the
escaping oil.
3. Screw in and tighten the oil drain screw with seal.
4. Position the device on a level surface.
5. Measure the correct quantity of engine oil (for oil
type see "Technical data") and fill through the oil dip-
stick hole.
6. Check the oil level (see "Starting up").
7. Screw in and tighten the oil dipstick.
8. Dispose of the old oil in accordance with the envi-
ronmental regulations.
Cleaning the settling cup
The settling cup separates water from the petrol.
1. Close the fuel cock.
2. Unscrew the settling cup.
Illustration F
1Settling cup
2Screw
3. Remove the settling cup with O-ring.
4. Clean the settling cup and O-ring using a non-in-
flammable solvent and allow to dry.
5. Fit the settling cup and O-ring and screw tight.
6. Open the fuel cock.
7. Check the seal between the settling cup and carbu-
rettor.
8. Close the fuel cock.
Checking and cleaning the spark plug
1. Pull off the spark plug connector.
Illustration G
1Spark plug connector
2Spark plug
2. Clean the region around the spark plug to prevent
dirt from entering the engine when the spark plug is
removed.
3. Unscrew the spark plug.
4. Replace a spark plug that has worn electrodes or a
broken insulator.
5. Check the electrode gap of the spark plug. Target
value 0.7...0.8 mm.
6. Check the spark plug seal for damage.
ATTENTION
Risk of damage
A loose spark plug can overheat and damage the en-
gine. An overtightened spark plug can damage the
thread in the engine.
Observe the following instructions for tightening the
spark plug.
7. Carefully screw the spark plug in by hand. Do not
cross the thread.
8. Screw the spark plug all the way in using the plug
spanner and the tighten as follows.
a Tighten a used spark plug by an additional 1/
8...1/4 turn.
b Tighten a new spark plug by an additional 1/2
turn.
9. Plug on the spark plug connector.

10 English
Charging the device battery
DANGER
Danger of explosion, risk of fire
Connecting the two battery terminals causes a short-cir-
cuit that can result in an explosion or fire.
Never place a metal object (e.g. a tool) on the battery.
Danger of injury
Observe the safety instructions on the handling of bat-
teries.
Observe the operating instructions for the charger.
CAUTION
Health risk
Lead is harmful to your health.
Never allow lead to come into contact with open
wounds.
1. Check the battery acid level.
2. If the battery acid level is too low:
a Remove the cell cap.
b Top up the cell with distilled water up to the mark-
ing.
c Fit the cell cap.
3. Disconnect the battery.
4. Connect the plus cable of the charger to the plus ter-
minal of the battery.
5. Connect the minus cable of the charger to the minus
terminal of the battery.
6. Switch on the charger.
Troubleshooting guide
Have all checks and work on electrical parts performed
by an expert.
In case of any malfunctions not mentioned in this chap-
ter, contact the authorised Customer Service.
The engine does not start.
1. Open the fuel cock.
2. Fill the tank with fuel.
3. Check the oil level and top up if necessary.
4. Check the spark plug (see"Care and maintenance/
Checking and cleaning the spark plug").
5. Clean the settling cup (see "Care and Maintenance/
Cleaning the settling cup").
The device does not generate any electricity
1. Set the power switch to 1/ON.
Warranty
The warranty conditions issued by our relevant sales
company apply in all countries. We shall remedy possi-
ble malfunctions on your appliance within the warranty
period free of cost, provided that a material or manufac-
turing defect is the cause. In a warranty case, please
contact your dealer (with the purchase receipt) or the
next authorised customer service site.
(See overleaf for the address)
Technical data
Subject to technical modifications.
EU Declaration of Conformity
We hereby declare that the machine described below
complies with the relevant basic safety and health re-
quirements in the EU Directives, both in its basic design
and construction as well as in the version placed in cir-
culation by us. This declaration is invalidated by any
changes made to the machine that are not approved by
us.
Product: Power generator
Type: 1.042-xxx
Currently applicable EU Directives
2006/42/EC (+2009/127/EC)
2014/30/EU
2011/65/EU
2000/14/EC
Harmonised standards used
EN ISO 8528-13: 2016
EN 55012: 2007 + A1: 2009
EN 61000-6-1: 2007
Conformity evaluation procedure used
2000/14/EC: Appendix V
Sound power level dB(A)
PGG 3/1
Measured:
Guaranteed: 94
PGG 6/1
Measured:
Guaranteed: : 95
PGG 8/3
Measured:
Guaranteed: : 96
The undersigned act on behalf and under the power of
attorney of the company management.
Documentation supervisor:
S. Reiser
Alfred Kärcher SE & Co. KG
Alfred-Kärcher-Str. 28 - 40
71364 Winnenden (Germany)
Ph.: +49 7195 14-0
Fax: +49 7195 14-2212
Winnenden, 2018/10/01
PGG 3/1 50 Hz PGG 3/1 60 Hz PGG 6/1 PGG 8/3
Generator
Continuous output kW 2,8 2,8 5,0 7,0
Maximum short-term output kW 3,0 3,0 5,5 7,5
cos φ1111
Mains voltage V 230 (2x) 220 (2x) 230 (3x) 230 (2x), 400 (1x)
Phase ~1111/3
Frequency Hz 50 60 50 50
Degree of protection IP23M IP23M IP23M IP23M
Insulation class B B B B
Design class G1 G1 G1 G1
DC output
Voltage V 12121212
current A6666
Internal combustion engine
Engine type Single-cylinder Single-cylinder Single-cylinder Single-cylinder
Type 4-stroke 4-stroke 4-stroke 4-stroke
Cooling type Air-cooled Air-cooled Air-cooled Air-cooled
Engine capacity cm3208 208 389 439
Engine performance kW/PS
Fuel type Petrol, min. 86 oc-
tane
Petrol, min. 86 oc-
tane
Petrol, min. 86 oc-
tane
Petrol, min. 86 oc-
tane
Fuel tank capacity 15 15 25 25
Working time with full tank, 100% performance h6,5 6,5 6,5 5,5
Working time with full tank, 50% performance h12 12 10 7
Engine oil volume l0,6 0,6 1,1 1,1
Oil type 10 W-30
15 W-40
10 W-30
15 W-40
10 W-30
15 W-40
10 W-30
15 W-40
Spark plug type F5T, F6T, F7TJC F5T, F6T, F7TJC F5T, F6T, F7TJC F5T, F6T, F7TJC
Battery
Working voltage of the battery V 12 12 12 12
Dimensions and weights
Length mm 645 645 743 743
Width mm 622 622 713 713
Height mm 559 559 670 670
Weight without fuel kg 52 52 85 90
Determined values in acc. with EN 60335-2-79
Sound pressure level LpA dB(A)74747576
Uncertainty KpA dB(A) 1111
Sound power level LWA + K uncertaintyWA dB(A)94949596
CO2Emissions according to the measurement procedure of EU regulation 2016/1628 Euro V
Motor g/kWh 790 678 678
Chairman of the Board of Management
Director Regulatory Affairs & Certification
H. Jenner S. Reiser
4,0/5,4 4,0/5,4 8,5/11,6 9,0/12,2
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