Kärcher VP6 User manual

Read these instructions before using the machine.
86394670-A
12/01/14
Operating instructions (ENG)
MODELS: VP6 10140130
UVP6 98413240
VP10 10140140
UVP10 98413250

2
Machine Data Label
86394670 - VacPac

3
Table of Contents
Machine Data Label . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . 3
How To Use This Manual . . . . . . . . . . . . . . . . . . . 4
Safety
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . 5
Hazard Intensity Level . . . . . . . . . . . . . . . . . . . . . 7
Grounding Instructions . . . . . . . . . . . . . . . . . . . . . 9
Safety Label Location . . . . . . . . . . . . . . . . . . . . 10
Operations
Technical Specifications . . . . . . . . . . . . . . . . . . . 12
Equipment Set-Up. . . . . . . . . . . . . . . . . . . . . . . . 13
Machine Operation . . . . . . . . . . . . . . . . . . . . . . . 13
Maintenance
Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . . 14
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . 15
Service Schedule . . . . . . . . . . . . . . . . . . . . . . . . 15
Parts
VacPac . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Options
Accessory Tools and Kits . . . . . . . . . . . . . . . . . . 24
Suggested Spare Parts. . . . . . . . . . . . . . . . . . . . 26
Serial Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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How To Use This Manual
This manual contains the following sections:
• How to Use This Manual
•Safety
• Operations
• Maintenance
•PartsList
• Options
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
Parts may be ordered from authorized dealers. When
placing an order for parts, the machine model and
machine serial number are important. Refer to the
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA
box is located on the inside of the front cover of this
manual.
The model and serial number of your machine is
located above the safety label in the area as shown
below.
The SAFETY section contains important information
regarding hazardous or unsafe practices of the
machine. Levels of hazards are identified that could
result in product damage, personal injury, or severe
injury resulting in death.
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its compo-
nents in good working condition.
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
•REF – column refers to the reference number
on the parts illustration.
•PART NO. – column lists the part number for
the part.
•PRV NO. – reference number.
•QTY – column lists the quantity of the part
used in that area of the machine.
•DESCRIPTION – column is a brief descrip-
tion of the part.
•SERIAL NO. FROM – If this column has an
(*) and a Reference number, see the SERIAL
NUMBERS page in the back of your manual.
If column has two asterisk (**), call manufac-
turer for serial number. The serial number
indicates the first machine the part number is
applicable to. The main illustration shows the
most current design of the machine. When a
boxed illustration is shown, it displays the
older design.
•NOTES – column for information not noted by
the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The manual part number is located on the
lower left corner of the front cover.
The OPTIONS section contains a list of accessory
tools and kits.
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
86394670 - VacPac

5
Safety
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
Do not leave the appliance when plugged in. Unplug from outlet when not in use and before servicing.
Do not use outdoors or on wet surfaces.
Do not allow to be used as a toy. Close attention is necessary when used by or near children.
Use only as described in this manual. Use only manufacturer's recommended attachments.
Do not use with damaged cord or plug. If appliance is not working as it should, had been dropped,
damaged, left outdoors, or dropped into water, return to an authorized service center.
Do not pull or carry by cord, use cord for handle, close a door on cord, or pull cord around sharp edges or
corners. Keep cord away from heated surfaces.
Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and
anything that may reduce airflow.
Do not operate without dust bag and filter in place.
Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.
Turn off all controls before unplugging.
Use extra care when cleaning on stairs.
Do not use to pick up flammable or combustible liquids, such as gasoline, or use in areas where they may
be present.
Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
This machine is not suitable for picking up hazardous dust.
Maintenance and repairs must be done by qualified personnel.
Connect to a properly grounded outlet. See grounding instructions.
SAVE THESE INSTRUCTIONS
86394670 - VacPac
To reduce the risk of fire, electric shock, or injury:

6
Safety
IMPORTANTES MESURES DE SÉCURITÉ
L'utilisation d'un appareil électrique demande certaines précautions:
LIRE TOUTES LES INSTRUCTIONS AVANT DE FAIRE FONCTIONNER (CET
APPAREIL).
Ne laissez pas l'appareil sans surveillance lorsqu'il est branché. Débranchez l'appareil lorsqu'il n'est pas utilisé
et avant tout entretien.
Ne l'utilisez pas à l'extérieur ou sur des surfaces mouillées.
Ne pas permettre aux enfants dejouer avec l'appareil. Durant la manoeuvre de la machine, prendre garde aux
personnes environnantes et notamment aux enfants.
N'utiliser cette machine que comme décrit dans le présent manuel. N'utiliser que les accessoires conseillés par
le fabricant.
Ne pas utiliser si le cordon ou la fiche est endommagé. Lorsque la machine ne fonctionnant pas correctement,
a fait l'objet d'une chute ou d'une détérioration, a été laissée à l'extérieur, est tombée dans l'eau, la retourner au
centre de service agréé.
Ne pas tirer soulever ou traîner l'appareil par le cordon. Ne pas utiliser le cordon comme une poignée, le
coincer dans l'embrasure d'unée porte ou l'appuyer contre des arêtes vives ou des coins. Garder le cordon à
l'écart des surfaces chaudes.
Ne pas débrancher en tirant sur le cordon. Tirer plutôt la fiche.
Ne mettez aucun objet dans les ouvertures. Ne l'utilisez pas avec une ouverture bloquée ; maintenez-le à l'écart
de la poussière, des peluches, des cheveux, et de tout ce qui pourrait réduire le débit.
Ne pas utiliser sans sac à poussière et filtre en place.
Gardez les cheveux, les vêtements amples, les doigts et toutes les parties du corps à l'écart des ouvertures et
des pièces mobiles.
Arrêtez toutes les commandes avant le débranchement.
Soyez très prudent lors du nettoyage des escaliers.
Ne l'utilisez pas pour ramasser des liquides inflammables ou combustibles, tels que l'essence ; ne l'utilisez pas
dans les zones où ceux-ci peuvent être présents.
Ne pas ramasser quelque chose qui brûle ou fume, comme des cigarettes, des allumettes ou des cendres
chaudes.
Cet appareil n'est pas conçu pour aspirer des poussières dangereuses.
L'entretien et les réparations de la machine doivent être effectuées par un personnel qualifié.
Cet appareil ne doit être connecter qu a des prises ayant une sortie de terre. Se reporter aux instructions de
mise à la terre.
CONSERVER CES INSTRUCTIONS
!
AVERTISSEMENT
86394670 - VacPac
Pour réduire les risques d'incendie, de chocs électriques, ou de blessures :

7
Safety
Hazard Intensity Level
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment. Report
machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condi-
tion. Following is information that signals some potentially dangerous conditions to the operator or the equip-
ment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the
machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the
machine. Use manufacturer approved replacement parts.
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8
Safety
DEGRÉS DE RISQUES EN CAS DE DANGER
Les symboles ci-dessous sont utilisés à travers ce manuel comme illustré dans leurs descriptions :
DEGRÉS DE RISQUES EN CAS DE DANGER
Il existe trois degrés de risques identifiés par les termes signalétiques -AVERTISSEMENT et ATTENTION et
POUR VOTRE SÉCURITÉ. Le degré de risque est défini de la manière suivante :
AVERTISSEMENT - Dangers ou méthodes dangereuses qui POURRAIENT prov aves blessures oquer de gr ou
entraîner la mort.
ATTENTION - Dangers ou méthodes dangereuses qui pourraient provoquer des blessures légères ou une
détérioration du produit ou des biens immobiliers.
POUR VOTRE SÉCURITÉ : ce signe permet d'identifier les mesures de précaution à prendre pour assurer un
bon fonctionnement du matériel.
Rendre compte immédiatement d'une défaillance ou d'une détérioration de la machine. Ne pas utiliser la
machine si celle-ci ne fonctionne pas correctement. Lire soigneusement les informations ci-dessous signalant
certains dangers potentiels pour l'opérateur de la machine. L'opérateur doit être absolument au courant de ces
dangers potentiels. Localiser tous les dispositifs de sécurité sur la machine. Il est conseillé de prendre les
mesures nécessaires pour former le personnel opérateur.
POUR VOTRE SÉCURITÉ :
NE PAS MANOEUVRER LA MACHINE :
Lorsqu'on n'est pas expérimenté ou qualifié.
Lorsque le guide d'utilisation n'est pas été lu ou compris.
Dans des zones inflammables ou explosives.
Dans des zones où des objets peuvent tomber.
LORS DE L'ENTRETIEN DE LA MACHINE :
Éviter les parties amovibles. Ne pas porter de vêtements amples, tels que des vestes, des chemises ou des
vêtements avec manches lors de l'utilisation de la machine. Utiliser les pièces détachées Windsor homo-
loguées.
! AVERTISSEMENT
86394670 - VacPac

9
Safety
Grounding Instructions
THIS PRODUCT IS FOR COMMERCIAL USE ONLY.
ELECTRICAL:
In the USA this machine operates on a standard 15
amp 115V, 60 hz, A.C. power circuit. The amp, hertz,
and voltage are listed on the data label found on each
machine. Using voltages above or below those
indicated on the data label will cause serious damage
to the motors.
Extension Cords:
A suitable extension cord is provided with this appli-
ance. The safe operation of the appliance is
dependent on the use of a suitable extension cord. If
a cord other than the one provided is used, it must be
type SJT, at least 16 gauge, and limited to no more
than 50 feet in length.
Grounding Instructions:
This appliance must be grounded. If it should
malfunction or break down, grounding provides a path
of least resistance for electric current to reduce the
risk of electric shock. This appliance is equipped with
a cord having an equipment-grounding conductor and
grounding plug. The plug must be inserted into an
appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordi-
nances.
This appliance is for use on a nominal 120-volt circuit,
and has a grounded plug that looks like the plug in
"Fig. A". A temporary adaptor that looks like the
adaptor in "Fig . C" may be used to connect this plug
to a 2-pole receptacle as shown in "Fig. B", if a
properly grounded outlet is not available. The
temporary adaptor should be used only until a
properly grounded outlet (Fig. A) can be installed by a
qualified electrician. The green colored rigid ear, lug,
or the like extending from the adaptor must be
connected to a permanent ground such as a properly
grounded outlet box cover. Whenever the adaptor is
used, it must be held in place by a metal screw.
Improper connection of the equipment-grounding
conductor can result in a risk of electric shock. Check
with a qualified electrician or service person if you are
in doubt as to whether the outlet is properly grounded.
Do not modify the plug provided with the appliance - if
it will not fit the outlet, have a proper outlet installed by
a qualified electrician.
Le raccordement incorrect du conducteur de terre
d'équipement peut entraîner des risques d'électrocu-
tion. Vérifiez auprès d'un électricien qualifié ou d'un
responsable de l'entretien si vous avez quelque doute
que ce soit quant au raccordement à la terre de votre
prise murale. Ne modifiez pas la fiche fournie avec
l'appareil : si elle ne correspond pas à la prise murale,
faites installer une prise adéquate par un électricien
qualifié.
USING AN ADAPTOR
GROUNDING CONNECTION
Note: Adaptors are not allowed in Canada.
Outlet
Tab for Grounding
Outlet Box
FIGURE C
Grounded
FIGURE A
Adaptor
Screw
FIGURE B
Adaptor
Metal Screw
Grounded
Grounding Pin
86394670 - VacPac

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Safety
Safety Label Location
NOTE: This drawing indicates the location of safety label on the machine. If at any time the label becomes
illegible, promptly replace it.
WARNING LABEL
86198960
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NOTES
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Operations
Technical Specifications
ITEM DIMENSION/CAPACITY
Power Type:
Electrical: 115V, 8A, 60 Hz
Electric Vacuum Motor: Single Stage = 1.6 HP, 80 CFM, (2.2 Cubic Meter/Min.)
Waterlift: 95 Inches of Water
Filter Bag: VP6/UVP6 = 6 Quart
VP10/UVP10 = 10 Quart
General Dimensions/Weight
Vacuum Hose: 5' (1.5m) X 1.5" (3.8cm) Diameter
Weight: VP6/UVP6 = 10.1 Lb. (4.6 Kg)
VP10/UVP10 = 11.0 Lb. (5.0 Kg)
Depth: 10.5" (267mm)
Height: VP6/UVP6 = 19.8" (503mm)
VP10/UVP10 = 23.7" (602mm)
Width: 8.8" (224mm)
Power Cable: 50' (15.2m) (16 Gauge)
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13
Operations
Equipment Set-Up
1. Insert hose (90° swivel cuff end) into top of unit.
Attach desired cleaning tool.
2. Unclip waist and sternum straps. Loosen
shoulder straps and hip belt.
3. Put on unit by placing arms through shoulder
straps and secure and tighten the hip belt.
(For the most comfort, adjust unit so that the hip belt
covers the front hipbones and the bowed-out portion
of the back padding rests on the small of the back.)
4. Tighten the shoulder straps to the point where the
unit's weight just starts to pull down on the shoul-
ders. Ideally most of the unit's weight will remain
on the waist.
5. Adjust the sternum strap position to be high on
the chest and tighten till comfortable.
6. Plug in power cord from machine into properly
grounded wall outlet (see grounding instructions).
Machine Operation
The unit is a commercial vacuum designed for dry
pick-up only.
1. Place a paper bag inside the cloth bag in the
vacuum chamber. Be sure the pleated filter is in
place at the bottom of the chamber.
2. Attach the accessories to be used.
3. Put unit on back and adjust straps.
4. Plug unit into properly grounded wall outlet (see
grounding instructions).
5. Turn machine on or off using switch on left side of
machine.
6. To empty, remove the cover and dump paper bag
into trash receptacle. Shake cloth bag vigorously
each time paper bag is emptied to prevent soil
build-up, which would clog filter.
86394670 - VacPac
The straps are easily adjusted while the unit is
being worn.
1. To loosen lift up on tab
2. To tighten pull on strap

14
Maintenance
Daily Maintenance
(At the end of each working day)
1. Turn cloth filter bag inside out and brush clean. Do not use a wire brush. Cloth bags can be vacuumed with
another machine or washed occasionally in warm water using a mild, water-based soap without harming
filtering capacity. Allow to dry completely before using.
2. Wipe down exterior of machine.
3. Check round pleated filter at bottom of vac chamber and clean if necessary. For best results, replace the
filter every six months.
4. Inspect hose for wear. Frayed or cracked hoses should be replaced to avoid vacuum loss.
5. Inspect power cord for wear. To prevent electric shock, immediately replace cords with frayed or cracked
insulation.
86394670 - VacPac

15
Maintenance
Troubleshooting
Service Schedule
PROBLEM. CAUSE SOLUTION
No power, vacuum
motor will not run Is the cord plugged in? Plug in cord.
Circuit breaker tripped in building. Reset breaker.
Thermal protector tripped
Motor will restart after cooling down. To
prevent repeated tripping, clear all restric-
tions out of hose and tools, replace paper
filter bag. Clean cloth filter bag and
internal pleated filter, clear all restrictions to
the exhaust air flow.
Faulty switch. Call for service.
Faulty power cord. Call for service.
Poor vacuum
performance
Debris plugging hose, wand or accessory
tool. Remove debris.
Paper bag full. Replace bag.
Cloth bag plugged. Remove from machine, turn inside out and
shake or brush clean.
Hosecuffs loose or hose cracked. Tighten cuffs or replace hose.
Cap loose on top of machine. Tighten cap.
MAINTENANCE DAILY WEEKLY MONTHLY QUARTERLY BI-
ANNUALLY
Check bag and replace if necessary *
Check hoses for wear, blockages, or
damage *
Check major gaskets for leakage *
Check brush-should be clean with no
lint or strings attached *
Wind cord and store in upright position *
Check hoses for cracks or holes *
Check all cords and handles for
damage or cracks; replace as
necessary
*
Inspect and replace all filters including
exhaust, intake, and microfilters *
Check all gaskets for wear and
leakage *
Check vac motor carbon brushes *
Check for arcing and pitting on any
electrical contacts; replace if found *
Inspect and clean vac shoe; check for
dents and damage which would detri-
mentally effect vacuum and brush
movement
*
Check overall performance of machine *
Replace pleated dome filter *
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16
Notes
86394670 - VacPac

1786394670 - VacPac
Parts
PARTS

18
VacPac
25
5B
1
7
8
4B
23
9
15
15
21
2
19
14
24
10
11
11A
12
20
3
13
12A
17
4A
5A
16
18
22
6
21A
26
86394670 - VacPac

1986394670 - VacPac
VacPac
REF PART NO QTY DESCRIPTION SERIAL NO.
FROM NOTES
1 86198740 1 CAP, BLACK
2 86199090 2 SPACER, BACK PLATE
3 86198730 1 BUMPER
4A 86198840 1 FILTER BAG, MICRO-TEX (CLOTH) LG
4B 86198900 1 FILTER BAG, MICRO-TEX (CLOTH) SM
5A 86198850 1 FILTER BAG, MICRO (PAPER) LG 10/PKG
5B 86198910 1 FILTER BAG, MICRO (PAPER) SM 10/PKG
6 86237870 1 GASKET, 5.0ODX2.38IDX.25T
7 86392850 1 FILTER, DOME, VAC MOTOR, HEPA
8 86198880 1 HOUSING, FILTER
9 86199000 1 MOTOR, VACUUM 115V
10 86199010 1 SEAL, MOTOR
11 86199050 1 RING, MTR COMP W/ SCREWS
11A 86199070 1 SCR, MTR COMP RING (4/PKG)
12 86198790 1 DIFFUSER, AIR W/ SCREWS
12A 86199080 1 SCR, AIR DIFFUSER (2/PKG)
13 86198890 1 FILTER, AIR/SOUND DIFFUSER
14 86198950 1 KIT, VP SWCH/PWR CORD, W/O BOX
15 86199020 2 NUT, STRAIN RELIEF W/ WASHER
16 86198830 2 FASTENER SET, FILTER HOUSING
17 86198750 1 CORD ASM, 50FT EXTENSION
18 86225100 1 SWITCH HOUSING W/ SCREWS
19 86199120 1 SWITCH
20 86198800 3 FASTENER SET, MOTOR MOUNT
21 86198810 1 FASTENER SET, BACK PLATE (TOP)
21A 86198820 1 FASTENER SET, BACK PLATE (BTM)
22 86198930 1 FOAM, DIFFUSER
23 86198990 1 LATCH, WAIST BELT
24 86312540 1 HARNESS ASSY, VP6/VP10
25 86198940 1 HOSE ASSEMBLY
26 86392580 1 SCREW, M5-.8 X 14 PPNHMS DIN7985

20
Wiring Diagram
86394670 - VacPac
1
SEE VACPAC BOM FOR ALL OTHER PART NUMBERS
POWER
CORD
VAC
MOTOR
DISCONNECT
QUICK
CORD
SWITCH